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Pfaff Industrial 3108-1/1306 with BDF P1 Instruction Manual

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3108
-1/1306
-1/1310
INSTRUCTION MANUAL
This instruction manual applies to machines
from serial number 2 774 709, software version
0394/008 (3108-1/1310) and
0408/008 (3108-1/1306) onwards.
296-12-19 145/002
Betriebsanleitung engl. 03.11
P1
with BDF

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Summary of Contents for Pfaff Industrial 3108-1/1306 with BDF P1

  • Page 1 3108 -1/1306 with BDF -1/1310 INSTRUCTION MANUAL This instruction manual applies to machines from serial number 2 774 709, software version 0394/008 (3108-1/1310) and 0408/008 (3108-1/1306) onwards. 296-12-19 145/002 Betriebsanleitung engl. 03.11...
  • Page 2 The reprinting, copying or translation of PFAFF Instruction Manuals, whether in whole or in part, is only permitted with our previous authorization and with written reference to the source. PFAFF Industriesysteme und Maschinen AG Hans-Geiger-Str. 12 - IG Nord D-67661 Kaiserslautern...

  • Page 3: Table Of Contents

    Contents Contents ..................Chapter - Page Safety ............................ 6 Directives ..........................6 General notes on safety ......................6 Safety symbols ........................7 Important notes for the user ....................7 Notes for operating and technical staff .................. 8 .05.01 Operating staff ........................8 .05.02 Technical staff ........................

  • Page 4: Contents

    Contents Contents ..................Chapter - Page Setting the lever pressure ....................28 Selecting the program number .................... 29 Selecting / confi guring a sequence ..................30 .07 .01 Selecting a sequence ......................30 .07 .02 Confi guring a sequence ....................... 31 Selecting / combining linked programs ................
  • Page 5 Contents Contents ..................Chapter - Page .05.01 Basic position of the balance wheel (adjustment aid) ............71 .05.02 Preliminary adjustment of the needle height ............... 72 .05.03 Needle rise, hook clearance and needle height ..............73 .05.04 Reversing point of hopping foot ....................74 .05.05 Hopping foot lift ........................

  • Page 6: Safety

    Safety Safety Directives This machine was built in accordance with the European regulations stated in the Conformi- ty and Manufacturer’s Declaration. In addition to this Instruction Manual, also observe all generally accepted, statutory and oth- er regulations and legal requirements - also those of the country in which the machine will be operated - and all valid environmental protection regulations! Applicable local regulations of the social insurance society for occupational accidents or oth- er supervisory organizations are to be strictly adhered to!

  • Page 7: Safety Symbols

    Safety Safety symbols Danger! Special points to observe. Danger of injury to operating or technical staff! Caution Do not operate without fi nger guard and safety devic- Before threading, changing bobbin and needle, cleaning etc. switch off main switch. Important notes for the user ●...

  • Page 8: Notes For Operating And Technical Staff

    Safety Notes for operating and technical staff Operating staff .05.01 Operating staff are the persons responsible for setting up, operating and cleaning the ma- chine and for eliminating any malfunctioning in the sewing area. The operating staff is obliged to observe the following points: ●...

  • Page 9: Danger Warnings

    Safety Danger warnings A working area of 1 m must be kept free both in front of and behind the machine, so that easy access is possible at all times. Never put your hands in the sewing area during sewing! Danger of injury by the needle! Never leave objects on the table while adjusting the machine settings! Objects can become trapped or be slung away! Danger of injury by hurled objects!

  • Page 10: Proper Use

    Proper use Proper use The machines 3108-1/1306 and 3108-1/1310 are small area backtack automats for the production of backtack and assembly seams in the shoe, leather, plastic, and automotive industry. Any and all uses of this machine which have not been approved of by the manufacturer are considered to be inappropriate! The manufacturer cannot be held liable for any damage caused by the inappropriate use of the machine! The appropriate use of the machine means that all operational, adjustment,...

  • Page 11: Specifi Cations

    Specifi cation ▲ Specifi cations Max. sewing speed:....................2800 s.p.m. Max. stitch length: ....................0,1 - 12 mm Stitch type: ......................301 (lockstitch) Needle system: ......................134-35 KK Needle size ........................80 – 160 Operating voltage: .................230 V ± 10%, 50/60 Hz, A/C Power requirement: ......................2.2 kW ◆...

  • Page 12: Disposal Of Machine

    Disposal of Machine Disposal of Machine ● Proper disposal of the machine is the responsibility of the customer. ● The materials used for the machine are steel, aluminium, brass and various plastic materials. The electrical equipment comprises plastic materials and copper. ●...

  • Page 13: Transportation, Packing And Storage

    Transportation, packing and storage Transportation, packing and storage Transportation to customer‘s premises The machines are delivered completely packed. Transportation inside the customer‘s premises The manufacturer cannot be made liable for transportation inside the customer‘s premises nor to other operating locations. It must be ensured that the machines are only transported in an upright position.

  • Page 14: Explanation Of Symbols

    Explanation of symbols Explanation of symbols In this instruction manual, work to be carried out or important information is accentuated by symbols. These symbols have the following meanings: Note, information Cleaning, care Lubrication Maintenance, repairs, adjustment, service work (only to be carried out by technical staff)

  • Page 15: Controls

    Controls Controls On/off switch ● By turning on/off switch 1, the power supply to the machine is switched on or off. Fig. 7 - 01 Foot switch ● Foot switches 1 and 2 have the following functions: Foot switch 1: = left clamp up/down Foot switch 2: = right clamp up/down...

  • Page 16: Control Panel

    Controls Control panel 2 GB max. Fig. 7 - 03 The current operating conditions are displayed on control panel 1. Operation takes place in a constant dialogue between the control unit and the operator. For this purpose, depending on the operating condition of the machine, different symbols and/or texts are displayed. If the symbols or texts are framed, these show functions which can be selected by pressing the appropriate position on the monitor.

  • Page 17: Mounting And Commissioning The Machine

    Mounting and commissioning the machine Mounting and commissioning the machine After unpacking the machine, check it for any transport damage. In case of damage, inform the shipping company and the responsible PFAFF dealer. The machine must only be mounted and commissioned by qualifi ed personnel! All relevant safety regulations are to be observed! Mounting At the machine’s location, there must be a stable and horizontal surface as well as suitable...

  • Page 18: Mounting The Spool Holder

    Mounting and commissioning the machine Mounting the spool holder ● Mount the spool holder according to Fig. 8.02. Fig. 8 - 02 Commissioning ● Before commissioning the machine, clean it thoroughly and lubricate it, or pour in oil, see Chapter 12 Care and Maintenance! ●...

  • Page 19: Switching The Machine On/Off

    Mounting and commissioning the machine Switching the machine on/off Fig. 8 - 04 Fig. 8 - 05 ● Check air pressure on pressure gauge 1 and, if necessary, adjust air pressure with adjusting knob 2. ● Turn main switch 3 to position "I" ●...

  • Page 20: Switching The Key Tone On / Off

    Mounting and commissioning the machine Switching the key tone on / off ● Switch on the machine. ● Call up the input mode. ● Select the service menu. ● Switch the key tone off or on. ● Conclude the input.

  • Page 21: Check/Adjust Zero Points

    Mounting and commissioning the machine Check/adjust zero points Before commissioning the machine, or after changing the controller or one of the initiators of the clamp drive, it is necessary to set the zero points. ● Call up the input mode. ●...
  • Page 22 Mounting and commissioning the machine Fig. 8 - 09 ● Unscrew material presser foot. ● Insert adjustment pin 1 into the needle bar and secure using screw 2. ● Screw on clamp setting gauge 3 (Order No. 95-295 500-05). ● Turn the handwheel to check whether adjustment pin 1 can be inserted into the adjustment hole on gauge 3.

  • Page 23: Adjusting The Potentiometer For Speed Reduction

    Mounting and commissioning the machine Adjusting the potentiometer for speed reduction ● Call up the input mode. ● Select the service menu. ● Set the adjustment wheel at smallest stroke "0". ● Press button 'min' to store the lower value. ●...

  • Page 24: Preparation

    Setting up Preparation All regulations and instructions in this Instruction Manual are to be observed! Special attention is to be paid to the safety regulations! All preparation work is only to be carried out by appropriately trained personnel! Inserting the needle Only use needles from the sys- tem intended for the machine, see Chapter 3 Specifi...

  • Page 25: Winding The Bobbin Thread, Regulating The Winder Tension

    Setting up Winding the bobbin thread, regulating the winder tension Fig. 9 -02 ● Draw the thread from the reel stand through guide hole 1 into the bobbin winder tension unit 2 and then behind the thread clamp 3. ● Cut off the thread in thread clamp 3. The thread is retained. ●...

  • Page 26: Changing The Bobbin / Adjusting The Bobbin Thread Tension

    Setting up Changing the bobbin / adjusting the bobbin thread tension Fig. 9 -03 Fig. 9 - 04 ● Call up the threading aid function. Machine moves to thread-in position, sewing start is disengaged. ● Raise lever 1 and remove bobbin casing 2. ●...

  • Page 27: Threading Needle Thread/Adjusting Needle Thread Tension

    Setting up Threading needle thread/adjusting needle thread tension Fig. 9 - 05 ● Switch on the machine. ● Call up the threading aid function. Machine moves to thread-in position, sewing start is disengaged. ● Thread the machine as shown in Fig. 9 - 05. ●...

  • Page 28: Setting The Lever Pressure

    Setting up Setting the lever pressure Fig. 9 -05 ● The lever pressure must be adjusted to the respective material to ensure perfect materi- al feed. ● The max. lever pressure must not exceed 0.25 MPa. ● The lever pressure is adjusted at knob 1.

  • Page 29: Selecting The Program Number

    Setting up Selecting the program number ● Switch on the machine. ● Call up the program number input menu. ● Select the desired program number (0 – 99) using the number block. ● Confi rm the selection and quit the selection menu. Description of the other functions Clear This function sets the value at "0".

  • Page 30: Selecting / Confi Guring A Sequence

    Setting up Selecting / confi guring a sequence Selecting a sequence .07 .01 Instead of selecting a program number, it is also possible to select a corresponding se- quence, providing that individual seam programs have been allocated to a sequence, see Chapter 9.07.02 Confi...

  • Page 31: Confi Guring A Sequence

    Setting up Confi guring a sequence .07 .02 Up to 8 seam programs can be allocated to a sequence. During sewing the seam programs of a selected sequence appear as a function on the display and can be selected directly. ●...

  • Page 32: Selecting / Combining Linked Programs

    Setting up Selecting / combining linked programs Selecting linked programs .08.01 Unlike sequences, linked programs can all be processed with one clamp. To be able to se- lect linked programs, individual seam programs must have been linked, see Chapter 9.08.02 Combining linked programs.

  • Page 33: Combining Linked Programs

    Setting up Combining linked programs .08.02 Up to 8 seam programs can be combined. After the corresponding program number has been selected during sewing, the combined seam programs appear as a function on the dis- play and can be selected directly. ●...

  • Page 34: Setting The Bobbin Thread Stitch Counter

    Setting up Setting the bobbin thread stitch counter ● Switch on the machine. ● Call up the menu for entering the number of bobbin thread stitches ● Enter the number of stitches on the number block. ● Conclude the input. Description of the other functions Clear (on number block) This function sets the input value at "0".

  • Page 35: Sewing

    Sewing Sewing The machine may only be operated by appropriately instructed personnel! The operating staff must make sure that only authorized persons are in the danger area of the machine! In particular for the production, in addition to the input mode, see Chapter 11 Input, the sew- ing mode is available.
  • Page 36 Sewing Description of the functions Program number selection This function opens the menu for entering the program number. The current program num- ber is shown in the symbol together with the appropriate parts program number. Standard stitch length This function opens the menu for entering the standard stitch length. The current stitch length is shown in the symbol.

  • Page 37: Sewing With Sequences

    Sewing Sewing with sequences To sew with the function for moving automatically to the next sequence, param- eter "005" must be set at "ON", see Chapter 13.08.02 Parameter list. ● Switch on the machine. ● Select the desired sequence, see Chapter 9.07.01 Selecting a sequence. ●...
  • Page 38 Sewing Bobbin thread stitch counter This function opens the menu for entering and resetting the number of stitches for the bob- bin thread. Threading aid This function is used to move the machine to thread-in position; sewing start is disengaged. Clamp up/down.

  • Page 39: Sewing With Linked Programs

    Sewing Sewing with linked programs ● Switch on the machine. ● Select the desired number for linked programs, see Chapter 9.08.01 Selecting linked programs. ● Insert the clamp. ● Start sewing process. Description of the functions Program number selection This function opens the menu for entering the program number. The current program num- ber is shown in the symbol.

  • Page 40: Program Interruption

    Sewing Clamp up/down. This function is used to raise or lower the clamp. Bobbin winding This button is used to access the "Bobbin winding" function. Basic position This function is used to move the clamp guide, sewing station and clamp drive unit to the basic position.

  • Page 41: Input

    Input Input In addition to the functions for entering or altering seam programs, in the input mode there are functions for displaying information, for program management, for machine confi guration and settings (access codes etc.), as well as for supporting service and adjustment work. In the input mode the machine start function is blocked to avoid an unintentional start-up of the machine.
  • Page 42 Input Info This function opens a menu for displaying the following information: - current software status of the machine - current fi rmware status of the control panel - current fi rmware status of the motor - day piece counter - operating hours meter - production hours meter The day piece counter can be reset with the "Clear"...

  • Page 43: Creating / Altering Seam Programs

    Input Creating / altering seam programs ● Switch on the machine. ● Call up the input mode. ● Call up the seam program input function. ● Close the clamp. ● Confi rm the operation. ● Reinsert the desired program number or select the desired program. ●...
  • Page 44 Input Conclude input This function is used to conclude the input, and the machines changes to the sewing mode. Mark block start This function is used to defi ne the start of a block, see Chapter 11.02.02 Block functions. Mark block end This function is used to defi...

  • Page 45: Entering A Comment

    Input Entering a comment .02.01 In the seam programming function, it is possible to add a comment to the seam program, af- ter calling up the appropriate function. The comment is displayed as information about the corresponding seam program with the program selection function and the program manage- ment function.

  • Page 46: Block Functions

    Input Block functions .02.02 ● Switch on the machine. ● Call up the input mode. ● Call up the seam program input function. ● Defi ne block start and block end After a desired point in the program has been selected with the tacting through the pro- gram function, it is possible to defi...
  • Page 47 Input Shift block After this function has been selected, a new point must be approached with the clamp drive. With the enter function, this point is taken over and the block shifted. Delete When this function is selected, the block is deleted. Enter Conclude the block function input and carry out block manipulation.

  • Page 48: Image Functions

    Input Image functions .02.03 ● Switch on the machine. ● Call up the input mode. ● Call up the seam program input function. ● Call up image functions. Description of the functions Conclude input This function is used to conclude the input, and the machine changes into the sewing mode. Enlargement factor X-axis This function is used to enlarge or reduce the image in the X-direction.
  • Page 49 Input Point of symmetry using number keys The point of symmetry is defi ned by entering the coordinates with number keys. Point of symmetry using control keys With this function the point of symmetry is approached (entered) by pressing the appropriate direction symbols.

  • Page 50: Inserting Functions

    Input Inserting functions .02.04 ● Switch on the machine. ● Call up the input mode. ● Call up the seam program input function. ● Call up "insert" functions. Description of the functions Conclude input (in status bar) This function is used to conclude the input, and the machine changes into the sewing mode. Straight line A straight line is a direct connection between two points.
  • Page 51 Input Circle To enter a circle, three points are necessary. The fi rst point is automatically the starting points. The two missing points still have to be entered. A stitch length must be defi ned. Circular arc For the circular arc the same applies as for the circle, whereby the last point defi nes the end of the circular arc.

  • Page 52: Other Functions

    Input Other functions .02.05 ● Switch on the machine. ● Call up the input mode. ● Call up the seam program input function. ● Call up "insert" functions. ● Call up other functions. Description of the functions Conclude input This function is used to conclude the input, and the machines changes to the sewing mode. Programmable outputs The corresponding outputs (1 to 4) are activated with the menu.
  • Page 53 Input Wait for time The processing of the program is stopped until the programmed time has elapsed. Speed A speed is entered permanently in the program. Reduced speed (depending on machine status) This function is used to sew at a reduced speed or to switch off the reduced speed. Adjustment parameters This function is used to adjust the activation or deactivation of various functions.

  • Page 54: An Example For Programming A Seam

    Input An example for programming a seam Below is an example describing how to enter a seam program. A seam sketch serves as a model. This is put into the gauge frame and digitised with a nee- dle. A prerequisite for the use of the seam program is that it matches the clamp Curve beginning Curve points Seam beginning...
  • Page 55 Input ● Enter desired program number (e.g. "20") to create a new seam program. ● Confi rm program number selection ● Tact forwards. ● Call up "Insert" function. ● Call up rapid motion to starting point/loading point. ● Move to the starting point with the corresponding direction symbols, and check on the drawing with the needle.
  • Page 56 Input ● Tact forwards. ● Call up the "insert" function. ● Call up the "start sewing" function.
  • Page 57 Input ● Call up the "standard stitch length" function. ● Enter the value for the standard stitch length, e.g. 3.40 mm. ● Confi rm input. ● Call up the "straight line" function to insert a straight line. ● Move to the end point of the straight line with the corresponding direction symbols. ●...
  • Page 58 Input ● Call up the "curve point" function. ● Move to the fi rst curve point with the corresponding direction symbols. ● Save the setting. ● Move to the second, third and fourth curve points with the corresponding direction symbols. ●...
  • Page 59 Input ● Conclude curve points input. ● Call up "curve end" function. ● Call up the "straight line" function to insert a straight line. ● Move to the end points of the straight line with the corresponding direction symbols. ● Save each setting. ●...
  • Page 60 Input To be able to sew with the newly-created or edited seam program, the stitch generation must be carried out. Incomplete or incorrect programs also can be ended with the "Esc" function without stitch generation. In this case, when the seam program is called up in the sewing mode, an appropriate error message will appear.

  • Page 61: Program Management

    Input Program management The program management function is used to manage seam programs as well as confi gura- tion and machine data. Files can be selected from the machine memory or from a SD-Card and be copied or deleted. ● Switch on the machine. ●...
  • Page 62 Input Description of the functions Input mode This function is used to changed to the initial state of the input mode. Update drives This function is used to update (upload )the drives. Conclude input This function is used to conclude the input, and the machines changes to the sewing mode. Data selection With these functions the desired fi...

  • Page 63: Rights Of Access

    Input Rights of access The functions, which can be called up with the control panel, are classifi ed by code numbers and can be protected from unauthorised access. For this purpose, the control unit differenti- ates between 3 user groups (user 1, 2 and 3), all of which can be assigned a corresponding PIN.
  • Page 64 Input Allocation of code numbers Standard setting Code Function Symbol number User 1 User 2 User 3 Program number selection Enter stitch length Enter speed Bobbin winding Input Create program Program management Parameter settings Parameter group 100 General settings Parameter group 200 Seam parameters Parameter group 300 Sewing motor positions...
  • Page 65 Input Standard setting Code Function Symbol number User 1 User 2 User 3 Carry out a cold start Key tone Set zero points *These functions cannot be edited.

  • Page 66: Care And Maintenance

    Care and maintenance Care and maintenance Servicing and maintenance intervals Clean the entire machine ..................once a week Clean the hook compartment .......Daily, several times if in continuous use Check the oil level ............Daily, before starting the machine Check/adjust the air pressure ......... Daily, before starting the machine Clean the fi...

  • Page 67: Lubricating

    Care and maintenance Lubricating Fig. 12 - 03 Before commissioning the machine, fi ll in oil through hole 1 until the oil level indicator 2 is at the "MAX" marking. Check the oil level daily before starting the machine! The level of the oil in indicator 2 must not sink below the "MIN" marking and not exceed the "MAX"...

  • Page 68: Lubricate Clamp Drive

    Care and maintenance Lubricate clamp drive Fig. 12 - 04 Switch off the machine and take measures to prevent it being switched on again! Only use Isofl ex Topas L32 high-performance grease, part no. 280-1-120 210. ● Unscrew the cover of the jig drive. ●...

  • Page 69: Checking/Regulating The Air Pressure

    Care and maintenance Checking/regulating the air pressure ● Check the air pressure on gauge 1 every time before operation. ● Gauge 1 must show a pressure of 6 bar. ● Regulate this pressure if required. ● To do so, pull knob 2 up and turn it accor- dingly.

  • Page 70: Adjustment

    Adjustment Adjustment Please observe all notes from Chapter 1 Safety of the instruction manual! In particular care must be taken to see that all protective devices are refi tted properly after adjustment, see Chapter 1.06 Danger warnings of the instruc- tion manual! If not otherwise stated, the machine must be disconnected from the electrical power supply.

  • Page 71: Adjusting The Sewing Head

    Adjustment Adjusting the sewing head Basic position of the balance wheel .05.01 (adjustment aid) Requirement When the needle bar is positioned at t.d.c., the marking "0" on the scale should be level with the top edge of the belt guard (see arrow). Fig.

  • Page 72: Preliminary Adjustment Of The Needle Height

    Adjustment Preliminary adjustment of the needle height .05.02 Requirement When the needle bar is positioned at t.d.c. (balance wheel position 0°), the clearance between the needle point and the cover plate 6 should be 27 mm. 27 mm Fig. 13- 02 ●...

  • Page 73: Needle Rise, Hook Clearance And Needle Height

    Adjustment Needle rise, hook clearance and needle height .05.03 Requirement In needle bar position, 2.0 mm after b.d.c. (balance wheel position 202°): 1. The hook point 5 should be positioned at "needle centre" with a hook-to-needle clear- ance of 0.05 – 0.10 mm. 2.

  • Page 74: Reversing Point Of Hopping Foot

    Adjustment Reversing point of hopping foot .05.04 Requirement When the needle bar is in b.d.c. hopping foot 3 should have reached its bottom point of reversal. Fig. 13 - 04 ● Turn crank 1 ( screws 2 ) according to requirement.

  • Page 75: Hopping Foot Lift

    Adjustment Hopping foot lift .05.05 Requirement The hopping foot should 1. make no movement when setting wheel 5 is set to "0", 2. rise 5 mm when setting wheel 5 is set to "5". Fig. 13 - 05 ● Turn crank 1 (screw 2) according to requirement 1 ●...

  • Page 76: Adjusting Hopping Foot Pressure

    Adjustment Adjusting hopping foot pressure .05.06 Requirement The hopping foot pressure should be adjusted so that the hopping foot movement is also ensured at top speed. Fig. 13 - 06 ● Turn knurled nut 1 (lock nut 2) according to the requirement. The hopping foot height must be readjusted (see Chapter 13.05.07) after chang- ing the hopping foot pressure.

  • Page 77: Adjusting Hopping Foot Height

    Adjustment Adjusting hopping foot height .05.07 Requirement When at its lowest point of reversal, hopping foot 3 should be positioned above cover plate 4 at a distance corresponding to the material thickness. Fig. 13 - 07 ● Turn knurled thumb screw 1 (lock nut 2) according to the requirement.

  • Page 78: Regulating The Level Of The Hopping Foot

    Adjustment Regulating the level of the hopping foot .05.08 Requirement 1. When executing programmed level regulation, the second foot height should be ad- justed so that hopping foot 5 is positioned above cover plate 6 at a distance corre- sponding to the sewing material thickness. 2.

  • Page 79: Bobbin Winder

    Adjustment Bobbin winder .05.09 Requirement 1. When the bobbin winder is engaged, the winding spindle must be driven reliably. When it is disengaged, friction wheel 3 should not be touching drive wheel 1. 2. When it is switched off, the bobbin winder must click securely into its end position (knife raised).

  • Page 80: Thread Check Spring And Thread Regulator

    Adjustment Thread check spring and thread regulator .05.10 Requirement 1. The movement of thread regulator 3 must be completed when the needle point enters the material. 2. When the thread loop is at its largest while being passed around the hook, the check thread spring 3 should rise slightly from the rest 1.

  • Page 81: Lubrication

    Adjustment Lubrication .05.11 Requirement After a running time of 10 seconds a thin fi lm of oil should be visible on paper strip 1 when this is held over the hook. Fig. 13 - 11 ● Check that the machine is fi lled with oil and that the oil lines are free of air. ●...

  • Page 82: Basic Position Of The Thread Trimmer

    Adjustment Basic position of the thread trimmer .05.12 Requirement 1. When the thread trimmer is in its resting position (cylinder extended), the point of thread catcher 6 should be fl ush with the cutting edge of knife 7 (see arrow). 2.

  • Page 83: Control Cam To Roller Lever Clearance (Resting Position)

    Adjustment Control cam to roller lever clearance .05.13 (resting position) Requirement When the thread trimmer is in its resting position (balance wheel position 270°) there should be a clearance of 0.1 mm between the roller lever 5 and the outside edge of con- trol cam 1.

  • Page 84: Adjusting The Control Cam

    Adjustment Adjusting the control cam .05.14 Requirement When the take-up lever is at the top of its stroke (balance wheel position 70°), the cutting operation should just have been completed. Fig. 13 - 14 ● Adjust control cam 1 (screw 2) in accordance with the requirement.

  • Page 85: Knife Pressure

    Adjustment Knife pressure .05.15 Requirement The thread should be cut reliably at all times. Fig. 13 - 15 ● Increase ("+") or reduce ("-") the knife pressure accordingly with screw 1.

  • Page 86: Manual Cutting Test

    Adjustment Manual cutting test .05.16 Requirement Both the needle and the bobbin thread should be cut neatly. Fig. 13 - 16 ● Bring thread catcher 1 by hand to its front position. ● Take a double thread and place it into the catcher slot. ●...

  • Page 87: Aligning The Clamp Drive

    Adjustment Aligning the clamp drive .05.17 Requirement The clamp should be parallel to the table plate both in "X" and in "Y" direction. Fig. 13 - 17 ● Turn adjusting nut 1 (lock nut 2 and lock nut 3) according to the requirement.

  • Page 88: Adjusting Belt Tensions

    Adjustment Adjusting belt tensions .05.18 Requirement The belt tensions should be tested and adjusted using a measuring device. The clamp drive belt tensions should be tested with a measured value of 300 - 400 Nm.. Fig. 13 - 18 ● Adjust clamp drive belt tensions using screws 1 (screws 2) in accordance with the re- quirement.

  • Page 89: Reference Points For The Clamp Drive

    Adjustment Reference points for the clamp drive .05.19 Requirement The clamp drive should approach all reference points using the "Test" function.. ● Switch machine on. ● Call up entry mode. ● Call up "Test" TEST ● Close clamp. ● Confi rm with the "Enter" key. The 1st reference point is approached.
  • Page 90 Adjustment Fig. 13 - 19 ● Use these buttons to approach the 2nd reference point.
  • Page 91 Adjustment Setting at length deviation from point 1 to point 2: ● Carry out increment correction using parameter "206" according to the requirement. After increment correction, the zero points must be checked and if necessary adjusted; see Chapter 8.06 Check/adjust zero points..

  • Page 92: Service Menu

    Adjustment Service menu The status of the digital inputs is displayed in the service menu. The outputs can be set or reset manually. Functions for executing a cold start, for switching the key tone on/off and for setting the zero point can also be called up. ●...

  • Page 93: Cold Start

    Adjustment Cold start .06.01 When a cold start is carried out, all newly created or altered programs, as well as all altered parameter settings are deleted! The machine memory is deleted or set back to the status at the time of delivery.

  • Page 94: Sewing Motor Adjustments

    Adjustment Sewing motor adjustments ● Switch on the machine. ● Call up the input mode. ● Call up menu for testing and setting of the sewing motor. Explanation of the functions Conclude input This function is used to conclude the input and change into the sewing mode. Speed adjustment This function is used to increase or reduce the set speed.

  • Page 95: Parameter Settings

    Adjustment Parameter settings All parameters which can be altered are shown in the parameter list (Chapter 13.08.02). A description of how to select parameters and alter the values is given below. Selecting and altering parameters. .08.01 ● Switch on the machine and call up the input mode. ●...

  • Page 96: Parameter List

    Adjustment Parameter list .08.02 Sewing stitch (1..5) speed (500 - 2800) 1: 500 2: 900 3: 1500 4: 2000 5: 2500 Clamp type 0 -1 0 - split, 1 - single Bobbin thread counter ON - OFF Auto. sequencing ON - OFF Reverse after thread trimming ON - OFF Starting point = reference point when scaling...
  • Page 97 Adjustment 0 = Foot jumper not attached, 0 - 2 1 = Foot jumper attached (lift monitoring active) 2 = Foot jumper not attached (lift monitoring active) Thread wedeler attached ON - OFF 0 - 255 Thread lever t.d.c. 0 - 255 Thread trimming position on 0 - 255 Thread trimming position off...

  • Page 98: Internet Update Of The Machine Software

    Adjustment Internet update of the machine software The machine software can be updated with PFAFF fl ash programming. For this purpose the PFP boot program (from version 3.25 on) and the appropriate control software for the machine type must be installed on a PC. The transfer of the data to the machine can be carried out with a null modem cable (part no.

  • Page 99: Update With Sd-Card (Control Panel Bdf S3 Required)

    Adjustment ● Switch on the machine ● A plausibility control is carried out and, if necessary, a cold start. More information and assis- tance is at your disposal in the fi le "PFPHILFE.TXT", which can be called up from the PFP boot program by pressing the "help"...
  • Page 100 Adjustment ● Push the SD card into the control panel with the machine switched off. Update machine software as follows: While the machine software is being updated, no setting up, maintenance or adjustment work may be carried out on the machine! ●...

  • Page 101: Error Message Explanations

    Adjustment Error message explanations General errors .10.01 Display Description Response ERROR: 1 STACK_OVERFLOW processor error Troubleshoot ERROR: 2 STACK_UNDERFLOW processor error Troubleshoot ERROR: 3 UNDEF_OPCODE processor error Troubleshoot ERROR: 4 PROTECTION_FAULT processor error Troubleshoot ERROR: 5 ILLEGAL_WORD_OPERAND processor error Troubleshoot ERROR: 6 ILLEGAL_INSTRUCTION processor error Troubleshoot...
  • Page 102 Adjustment Display Description Response ERROR: 211 Stitch too large Troubleshoot ERROR: 212 Memory overrun Troubleshoot ERROR: 213 Conversion error Troubleshoot (#conv. error) ERROR: 301 Clamp1 open locked (needle position) Troubleshoot ERROR: 302 Clamp2 open locked (needle position) Troubleshoot ERROR: 303 Foot open locked (needle position) Troubleshoot ERROR: 305...

  • Page 103: Sewing Motor Errors

    Adjustment Display Description Response ERROR: 418 1. Piercing point for bobbin winding is out- Troubleshoot side sewing range ERROR: 419 Incorrect sewing stitch number Troubleshoot ERROR: 420 Incorrect fastening stitch number Troubleshoot ERROR: 421 Incorrect trimming stitch length Troubleshoot ERROR: 422 Incorrect version of machine data Troubleshoot ERROR: 423...

  • Page 104: Stitch Generation Errors

    Adjustment Stitch generation errors .10.03 Display Description Incorrect machine code 'Clamp form' section or 'obstacle' section missing or at incorrect position Increment too large Program end without thread trimming Impermissible stitch length entry Incorrect element in geometr. data set Rapid motion although machine is sewing Impermissible stitch length entry Impermissible stitch length entry Circle support point = circle end point...

  • Page 105: List Of Inputs And Outputs

    Adjustment List of inputs and outputs Output Name Function Comment OUT1 OUT2 OUT3 Clamp 1 closed Valve OUT4 Thread wisher on (optional) Valve OUT5 OUT6 Clamp 1 open Valve OUT7 Clamp 2 open Valve OUT8 Thread trimming on Valve OUT9 Thread tension up Valve OUT10...

  • Page 106: Circuit Diagrams

    Reference list Stromlaufpläne Circuit diagrams Reference list for circuit diagrams 91-191 543-95 Quick P 320ED control device P1 control panel (BDF S3 option) OTE sewing head detection Initiator (X-axis) Initiator (Y-axis) Sewing lamp Sewing motor SM1 stepping motor (X-axis moving conjointly) SM2 stepping motor (Y-axis stationary) Main switch Treadle nominal value transmitter...
  • Page 107 Reference list Clamp open Clamp 1 closed left Fadenklemme (Option) Clamp 1 open left Clamp 2 open right Thread trimmer on Thread tension up Secondary thread tension closed (programmable output 4) Foot up Thread clamp closed Clamp 2 closed right Hopping foot level on (programmable output 3) Turning cam (programmable output 1) Free (programmable output 2)
  • Page 108 Circuit diagrams 91-191 543-95 Version 10.02.11 Part 1...
  • Page 109 91-191 543-95 Circuit diagrams Part 2 Version 15.03.10...
  • Page 110 Circuit diagrams 91-191 543-95 Version 15.03.10 Part 3...
  • Page 111 91-191 543-95 Circuit diagrams Part 4 Version 10.02.11...
  • Page 112 PFAFF Industriesysteme und Maschinen AG Hans-Geiger-Str. 12 - IG Nord D-67661 Kaiserslautern Telefon: +49 - 6301 3205 - 0 Telefax: +49 - 6301 3205 - 1386 E-mail: info@pfaff-industrial.com Gedruckt in der BRD / Printed in Germany / Imprimé en la R.F.A. / Impreso en la R.F.A...

This manual is also suitable for:

3108-1/1310 with bdf p1

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