Farmet KOMPAKTOMAT K1250PS Operating Manual
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Farmet KOMPAKTOMAT K1250PS Operating Manual

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OPERATING MANUAL
KOMPAKTOMAT
K1250PS | K1570PS
Farmet a. s.
Jiřinková 276
552 03 Česká Skalice, CZ
Edition: 5 | effective from: 1. 1. 2021
telefon:
+420 491 450 111
fax:
+420 491 450 136
GSM:
+420 774 715 738
IČ:
46504931
web:
DIČ: CZ46504931
e-mail: farmet@farmet.cz
www.farmet.cz

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Summary of Contents for Farmet KOMPAKTOMAT K1250PS

  • Page 1 OPERATING MANUAL KOMPAKTOMAT K1250PS | K1570PS Edition: 5 | effective from: 1. 1. 2021 IČ: Farmet a. s. telefon: +420 491 450 111 46504931 web: www.farmet.cz Jiřinková 276 DIČ: CZ46504931 fax: +420 491 450 136 e-mail: farmet@farmet.cz 552 03 Česká Skalice, CZ...
  • Page 2 KOMPAKTOMAT K1250PS | K1570PS Dear customer, Semi-carried machines KOMPAKTOMAT are quality products of Farmet a.s. Česká Skalice. You can fully utilise the advantages of your machine after thoroughly studying the operating manual. The serial number of the machine is punched on the production label and written in the operating manual (see Tabl.1).

  • Page 3: Table Of Contents

    Manual KOMPAKTOMAT K1250PS | K1570PS CONTENTS LIMITING PARAMETERS ..........................4 MACHINE TRANSPORT USING TRANSPORT MEANS ..................5 MACHINE HANDLING USING LIFTING EQUIPMENT ..................5 ASSEMBLY AT THE CUSTOMER´S PLACE ......................5 AGREGATION WITH THE TRACTOR ......................... 5 FOLDING AND UNFOLDING THE MACHINE..................... 6 ROAD TRANSPORTATION..........................

  • Page 4: Limiting Parameters

    Manual KOMPAKTOMAT K1250PS | K1570PS A. LIMITING PARAMETERS Operator(s) may use the machine for agricultural purposes only as an exchangeable implement aggregated with a tractor. (25) Operator(s) may use the machine only for soil preparation before sowing as a follow-up operation after ploughing or stubble ploughing in the field.

  • Page 5: Machine Transport Using Transport Means

    Manual KOMPAKTOMAT K1250PS | K1570PS B. MACHINE TRANSPORT USING TRANSPORT MEANS The transport means designed for machine transport must have the load capacity minimally identical with the weight of the transported machine. The total weight of the machine is stated on the production label.

  • Page 6: Folding And Unfolding The Machine

    Manual KOMPAKTOMAT K1250PS | K1570PS The pressure in the (xx) catch and tracing wheel control circuit: 200 bar, two circuit ISO 12.5 quick coupler sockets The pressure in the (xx) position of the track cultivators circuit: 200 bar, two control circuit ISO 12.5 quick coupler...

  • Page 7: Operating The Machine In The Field

    Manual KOMPAKTOMAT K1250PS | K1570PS Note that the driving properties of the set change when towed by a tractor on the road due to different axle loads. Please have this in mind when transporting the machine. The respective road- transport rules should be strictly observed.

  • Page 8: Machine Repairs

    Manual KOMPAKTOMAT K1250PS | K1570PS (xx) It is recommended to store the machine in the transport position, i.e. the side frames folded and secured by the connecting rod and the machine resting on the supporting leg. The operator must secure the stored machine from spontaneous movement by activating the hand brake of the machine.
  • Page 9 Manual KOMPAKTOMAT K1250PS | K1570PS Steel parts must be cut up and delivered to the respective salvage point. The other secondary raw materials should be disposed according to the applicable waste management regulations. The operator should ensure that handling the machine with the lifting device is in compliance with Chapter C.
  • Page 10 Manual KOMPAKTOMAT K1250PS | K1570PS When unfolding the side frames into P 20 H the transport position, do not reach into the area of contact with the central frame. Secure the side frames against unfolding and the axle against P 13 H sudden fall prior to the transportation of the machine.
  • Page 11 Manual KOMPAKTOMAT K1250PS | K1570PS Fig.1 – The Labour-protection stickers located on the K 1250 PS, K 1570 PS P37H, P53H P37H, P53H P20H P20H P37H, P53H P1H, P2H, P6H, P39H, P50H, P52H, P100H P20H P20H P37H, P53H P20H P20H...

  • Page 12: Machine Description

    Manual KOMPAKTOMAT K1250PS | K1570PS 1. MACHINE DESCRIPTION The machine has been designed as semi-mounted and folding. The basic version of the machine includes a chassis and drawn working sections. The machine is structurally designed so that the transport width is up to 3 m and the transport height is up to 3.5 m.
  • Page 13 Manual KOMPAKTOMAT K1250PS | K1570PS FRONT LEVELLERS FL - FH– Front Fixed Serrated Levelling Bar  Automatically released levelling bar with a serrated section. Massive construction for precise levelling of coarse furrows.  Possibility to adjust the height of the leveller; the leveller spring preloading may be changed.
  • Page 14 Manual KOMPAKTOMAT K1250PS | K1570PS SHARE SECTIONS AL – Section of shares with sweeps in two rows The share section is equipped with sweeps with the width of 25 cm in two rows. Each sweep is protected by a leaf spring. This section is suitable for lighter soil conditions without plant residues.
  • Page 15 Manual KOMPAKTOMAT K1250PS | K1570PS REAR WORKING ROLLERS SB – Spiral Bar Roller - 40 cm - 60 kg/m – 9 bars  Quality clod crumbling.  Suitable for humid conditions.  This type of roller can be used as the FRONT or REAR roller.

  • Page 16: Specifications

    Manual KOMPAKTOMAT K1250PS | K1570PS FINISHING OPERATIONS LF - REAR FINISHING LEVELLING BAR The levelling bar behind the rear roller levels and evenly spreads the loosened soil. Possibility to change the angle of  the leveller using backstop plates thus increasing the efficiency of the leveller.

  • Page 17: Operational Safety Rules

    Manual KOMPAKTOMAT K1250PS | K1570PS 3. OPERATIONAL SAFETY RULES  Before you take over the machine, please check that is has not been damaged during transportation and that all its parts have been supplied according to the delivery note. ...

  • Page 18: Setting To Work

    Manual KOMPAKTOMAT K1250PS | K1570PS Checking the nuts on the transport axle  Use the plastic arrow “Check Point” to check for loose nuts. It promptly shows the condition of the nuts, whether they are loose or not.  Always check the Check Points before driving.
  • Page 19 Manual KOMPAKTOMAT K1250PS | K1570PS Hydraulic of the machine Parts of the hydraulic system of the machine, which are under pressure, are forbidden to disassemble. Hydraulic oil that penetrates the skin under high pressure causes severe injuries. In case of injury, seek a physician immediately.
  • Page 20 Manual KOMPAKTOMAT K1250PS | K1570PS CIRCUIT B – the circuit for the control of transportation bolts together with auxiliary wheels. Hydraulic circuit designated with WHITE rings. This hydraulic circuit does not need to be turned on when working in the field.
  • Page 21 Manual KOMPAKTOMAT K1250PS | K1570PS Hydraulic diagram of the support leg Hydraulic diagram K1250PS-FRONT LEVELLER POSITION CONTROL 1-Control distributor in the tractor 2-Hydraulic snap couplings 3-Hydraulic cylinders of leveller control 4-Hydraulic closing valve for leveller cylinders Hydraulic diagram K1250PS-SHARE WORKING DEPTH CONTROL...

  • Page 22: Agregation With The Tractor

    Manual KOMPAKTOMAT K1250PS | K1570PS 6. AGREGATION WITH THE TRACTOR  For safe aggregation, observe the regulations given in Chapter E / Page 5 to 6.  Only aggregate the machine with a tractor in the lower hitch with a  50 mm or 70 mm bolt or in K80 tow ball, even when the machine is just being transported (see Fig.5).
  • Page 23 Manual KOMPAKTOMAT K1250PS | K1570PS Fig.6 –llustration of the load of the lower tractor hitch during folding and unfolding 25 kN 35 kN Prior to unfolding, dismantle the warning shields and attach them to the hangers on the pole. Fold and unfold the machine on a sufficiently large and even area.
  • Page 24 Manual KOMPAKTOMAT K1250PS | K1570PS Fig.9 – Auxiliary wheels are in the transport position Fig.10 – Auxiliary wheels are prepared for unfolding UNFOLDING THE MACHINE – PHASE 2 – OPENING AND TIPPING When the process of unfolding the wheels and the bolts has been completed, start with Circuit A = pressurising the circuit branch designated by one red ring for opening the side frames from the chassis.

  • Page 25: Procedure For Folding Into The Transport Position

    Manual KOMPAKTOMAT K1250PS | K1570PS Fig.12 – Tipping the working section into the working position 2,5m side frame 1,5m side frame 1,5m side frame 2,5m side frame Fig.13 – Tipping the working section into the working position When UNFOLDING THE MACHINE PHASE 2 has been completed, i.e. the working section is unfolded and resting on the ground, you must set Circuit A into floating position.
  • Page 26 Manual KOMPAKTOMAT K1250PS | K1570PS TRACK CULTIVATORS IN THE TRANSPORT POSITION Set the track cultivators for the transport position prior to folding the machine to the transport position. Start with Circuit E = pressurising of the circuit branch designated by one red and one blue ring for retracting the piston to the end position.

  • Page 27: Adjusting The Working Parts Of The Machine

    Manual KOMPAKTOMAT K1250PS | K1570PS FOLDING THE MACHINE K1250+K1570 – PHASE 2 – CATCHES AND WHEELS Start controlling the catches and auxiliary wheels, when the left and right side of the folding working sections reaches the catches. Then start folding by Circuit B = pressurise the circuit branch designated with one white ring.

  • Page 28: Adjusting The Position And Depth Of The Track Cultivators

    Manual KOMPAKTOMAT K1250PS | K1570PS Adjusting the position and depth of the track cultivators  The tractor track cultivator position can be adjusted either by height or length, as needed.  When adjusting the track cultivator position, always observe generally valid labour safety regulations.

  • Page 29: Adjusting The Spring Mounted Front Leveller

    Manual KOMPAKTOMAT K1250PS | K1570PS Min.535mm Max.700mm  The machines are standardly equipped with 2+2 cultivators = CA4 / CC4. A larger number can be used above standard, however, the maximum number is 4+4 = CA8 / CC8. Adjusting the spring mounted front leveller ...

  • Page 30: Fl + Fh - Front Fixed Serrated Levelling Bar

    Manual KOMPAKTOMAT K1250PS | K1570PS  The height of the front leveller is set in relation to the size of the clods and the field unevenness. The height of the leveller has to be adjusted according to the current conditions. When the leveller is too low, it will drag too much soil along, which reduces the tractor output.

  • Page 31: Adjusting The Depth Of The Share Section

    Manual KOMPAKTOMAT K1250PS | K1570PS FRONT RING ROLERS REAR RING ROLLERS Deflector setting options Deflector setting options 1) Angle setting 1) Angle setting 2) Height setting 2) Height setting Adjusting the depth of the share section  When adjusting the depth of the shares, always exercise extra caution as the working roller might turn.

  • Page 32: Mcd-Mechanical Depth Setting

    Manual KOMPAKTOMAT K1250PS | K1570PS  Without the manufacturer´s prior consent, do not interfere with the hydraulic circuit components in any way! 9.4.1 MCD-mechanical depth setting  Standardly, the depth is set mechanically by turning the handle manually. Each working section of the machine is controlled individually.

  • Page 33: Setting The Finishing Section Features

    Manual KOMPAKTOMAT K1250PS | K1570PS Setting the finishing section features 9.6.1 Setting the angle of the rear leveller  When installing the leveller stops, always observe generally valid labour safety regulations.  Correct function of the leveller affects the resulting quality of processing.

  • Page 34: Pre-Stressing Tractive Ropes

    Manual KOMPAKTOMAT K1250PS | K1570PS Medium pressure Maximum pressure Minimum pressure Pre-stressing tractive ropes Draw the tractive ropes so that they are curved by about 40 mm up from the imaginary plain by lifting pulleys when the machine is unfolded and standing still.

  • Page 35: Field Work Possibilities For The Machine

    Manual KOMPAKTOMAT K1250PS | K1570PS 10. FIELD WORK POSSIBILITIES FOR THE MACHINE TURNING AT PLOUGH TURNING END When working, it is not required to lift or shallow the machine at plough turning ends. However, always turn the machine in adequate curves so that the rear part of the working section located in the internal side of the turning curve does not reverse.
  • Page 36 Manual KOMPAKTOMAT K1250PS | K1570PS Working with the use of GPS navigation. Turns at the plough turning ends may be larger. Working on the plough turning end and corners of the land. When reversing, raise the working section by about 45°.

  • Page 37: Brake Distribution Of The Machine

    Manual KOMPAKTOMAT K1250PS | K1570PS 11. BRAKE DISTRIBUTION OF THE MACHINE  The machine is standardly equipped with a single-circuit two-hose brake system by KNORR BREMSE.  The rear axle of the chassis is equipped by an automatic hand brake.

  • Page 38: Using Spacer

    Manual KOMPAKTOMAT K1250PS | K1570PS  The machine must be aggregated with the tractor according to Chapter “6./p.22” when replacing the bearings. The tractor engine must be switched off for the replacement of bearings and the operator, or repairman, must prevent any access to unauthorised persons to the tractor.

  • Page 39: Maintenance And Repairs

    Manual KOMPAKTOMAT K1250PS | K1570PS 13. MAINTENANCE AND REPAIRS  When making any repairs, strictly observe the labour-protection rules mentioned in Chapters A through N / Pages 4 through 11.  After first 20 hours and before each use, check that all screw and other assembly joints are tightened well.
  • Page 40 Manual KOMPAKTOMAT K1250PS | K1570PS MAINTENANCE PLAN Perform the planned maintenance according to the instructions Maintenance Task Daily Once a Before After Time (season) week season season interval Machine in general  Visual inspection of the machine  Checking for any undesirable sounds, vibrations and excessive wear ...
  • Page 41 Manual KOMPAKTOMAT K1250PS | K1570PS MAINTENANCE PLAN Perform the planned maintenance according to the instructions Maintenance Task Daily Once a Before After Time (season) week season season interval Bolt connections Visual inspection of bolt and hydraulic joints, tighten any loose joints using a corresponding torque (see the torque chart) Towing lug –...
  • Page 42 Manual KOMPAKTOMAT K1250PS | K1570PS MAINTENANCE PLAN Perform the planned maintenance according to the instructions Maintenance Task Daily Once a Before After Time (season) week season season interval Electric cables Check for any damage, replace if needed Safety measures Lighting and safety hatched boards – check the condition, function and cleanliness Hazard and safety labels –...

  • Page 43: Lubrication Plan For The Machine

    Manual KOMPAKTOMAT K1250PS | K1570PS 14. LUBRICATION PLAN FOR THE MACHINE Tab. 5 – Places and intervals of lubrication PLACE FOR LUBRICATION INTERVAL LUBRICANT - Daily Control Handle Fig.32 - Plastic lubricant - Before starting the work with the machine Piston rod bearings location Fig.33...

  • Page 44: Envoronmental Protection

    This provision does not apply to the replacement of wearable spare parts (see point 17.2.3). 17.2.8 The warranty is conditioned by using the genuine spare parts of the manufacturer. Prepared by: Technical Department, Farmet a.s., Jirinkova 276, Ceska Skalice 552 03, On 10 August 2021, changes reserved. 44 │ 46...
  • Page 45 CE CERTIFICATE OF CONFORMITY EG-KONFORMITÄTSERKLÄRUNG DÉCLARATION CE DE CONFORMITÉ СЕРТИФИКАТ СООТВЕТСТВИЯ ЕС DEKLARACJA ZGODNOŚCI WE Nous Мы Farmet a.s. Jiřinková 276 552 03 Česká Skalice Czech Republic DIČ: CZ46504931 Tel/Fax: 00420 491 450136 Vydáváme na vlastní zodpovědnost toto prohlášení. Hereby issue, on our responsibility, this Certificate.
  • Page 46 CE CERTIFICATE OF CONFORMITY EG-KONFORMITÄTSERKLÄRUNG DÉCLARATION CE DE CONFORMITÉ СЕРТИФИКАТ СООТВЕТСТВИЯ ЕС DEKLARACJA ZGODNOŚCI WE Nous Мы Farmet a.s. Jiřinková 276 552 03 Česká Skalice Czech Republic DIČ: CZ46504931 Tel/Fax: 00420 491 450136 Vydáváme na vlastní zodpovědnost toto prohlášení. Hereby issue, on our responsibility, this Certificate.

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