Nibe F2040-6 Installer Manual

Nibe F2040-6 Installer Manual

Air/water heat pump
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Installer manual
F2040
6, 8, 12, 16
Air/water heat pump
IHB EN 1746-6
231844

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Summary of Contents for Nibe F2040-6

  • Page 1 Installer manual F2040 6, 8, 12, 16 Air/water heat pump IHB EN 1746-6 231844...
  • Page 3: Table Of Contents

    Table of Contents 1 Important information 10 Accessories Safety information 11 Technical data Serial number Recovery Dimensions and setting-out coordinates Environmental information Sound pressure levels Inspection of the installation Technical specifications Energy labelling 2 Delivery and handling Electrical circuit diagram Transport and storage Item register Assembly...
  • Page 4: Important Information

    The serial number for F2040 can be found on the side of the foot. by children without supervision. Rights to make any design or technical modifications are reserved. ©NIBE 2017. Symbols NOTE This symbol indicates danger to person or ma- chine .
  • Page 5: Environmental Information

    Environmental information The equipment contains R410A, a fluorinated green- house gas with a GWP value (Global Warming Potential) of 2088. Do not release R410A into the atmosphere. F2040 Chapter 1 | Important information...
  • Page 6: Inspection Of The Installation

    Fuse size, heating cable (F3) Communication cable connected F2040 addressed (only when cascade connection) Connections Main voltage Phase voltage When installing F2040-6, check that the software version of the indoor mod- ule/control module is at least v8320. Miscellaneous Chapter 1 | Important information F2040...
  • Page 7: Delivery And Handling

    2 Delivery and handling Transport and storage F2040 must be transported and stored vertically. Assembly Place F2040 outdoors on a solid level base that can ■ take the weight, preferably a concrete foundation. If concrete slabs are used they must rest on asphalt or shingle.
  • Page 8 Condensation water trough Recommended alternative for leading off condensation water The condensation water trough collects and leads away most of the condensation water from the heat pump. Stone caisson NOTE It is important to the heat pump function that condensation water is led away and that the drain for the condensation water run off is not positioned so that it can cause damage to the house.
  • Page 9: Supplied Components

    Drain indoors Gutter drainage Water seal Water seal Frostfritt Frost proof depth djup The outlet of the condensation water pipe must be at frost free depth. Route the pipe downward from F2040. The condensation water is lead to an indoor drain (sub- The condensation water pipe must have a water seal to ject to local rules and regulations).
  • Page 10: Removing The Covers

    F2040-12 Removing the covers F2040-6 F2040-16 F2040-8 Chapter 2 | Delivery and handling F2040...
  • Page 11: Removing The Front Panel

    F2040-12 Removing the front panel F2040-6 F2040-16 F2040-8 F2040 Chapter 2 | Delivery and handling...
  • Page 12: Removing The Side Panel

    Removing the side panel F2040-12 F2040-16 Chapter 2 | Delivery and handling F2040...
  • Page 13: The Heat Pump Design General

    3 The heat pump design General F2040-6 PWB1 AA23 BT12 FM01 BT15 QM36 QM37 EB11 GQ10 BT28 Tho-A EB10 BT16 Tho-R1 BT16 Tho-R1 F2040 Chapter 3 | The heat pump design...
  • Page 14 BT14 Tho-D BT12 BT15 QM36 QM37 GQ10 BT28 EB10 Tho-A Chapter 3 | The heat pump design F2040...
  • Page 15 F2040-8 PWB2 BT14 Tho-D PWB3 PWB1 AA23 BT12 63H1 FM01 BT17 Tho-S BT15 QM36 QM37 EB11 GQ10 EB10 BT28 Tho-A BT16 Tho-R2 Tho-R1 F2040 Chapter 3 | The heat pump design...
  • Page 16 F2040-12 PWB3 PWB1 PWB2 AA23 FM01 63H1 BT12 BT14 Tho-D BT17 Tho-S BT15 EB11 GQ10 EB10 QM36 QM37 BT28 Tho-A BT16 Tho-R1 Tho-R2 Chapter 3 | The heat pump design F2040...
  • Page 17 F2040-16 PWB2 PWB3 PWB1 FM01 63H1 QM36 QM37 AA23 BT17 Tho-S FM02 BT12 BT15 EB11 GQ10 EB10 BT14 Tho-D F2040 Chapter 3 | The heat pump design...
  • Page 18 BT28 Tho-A BT16 Tho-R1 Tho-R2 Chapter 3 | The heat pump design F2040...
  • Page 19 List of components F2040 QN1 (SM2) Expansion valve, heating Evaporator (air coil, copper pipe with alumini- Pipe connections um flange) QM36 Shut-off valve, liquid side Condenser QM37 Shut-off valve, gas side Drying filter Connection, heating medium out from F2040, G1" (Ø28 mm) Miscellaneous Connection, heating medium in to F2040, Type plate...
  • Page 20: Electrical Connection

    F2040-8 Electrical connection F2040-6 AA23-X100 AA23 AA23-X100 AA23 AA23-S3 AA23-S3 AA23-X4 AA23-X4 AA23-F3 AA23-F3 AA23-X1 AA23-X1 PWB2 PWB1 PWB2 PWB1 PWB3 PWB3 Chapter 3 | The heat pump design F2040...
  • Page 21 Främre el F2040-12 PWB3 PWB1 EB11 EB10 AA23-X100 AA23 AA23-S3 AA23-X4 AA23-F3 FM01 Bakre el AA23-X1 Diode module AF module Bakre el Reactor Capacitor PWB2 F2040 Chapter 3 | The heat pump design...
  • Page 22 Främre el F2040-16 PWB3 PWB1 AA23-X100 AA23 AA23-S3 AA23-X4 EB11 EB10 FM01 FM02 AA23-X1 AA23-F3 Bakre el Diode module PWB2 AF module Reactor Capacitor Bakre el PWB2 Chapter 3 | The heat pump design F2040...
  • Page 23 Electrical components AA23 Communication board AA23-F3 Fuse for external heating cable (250 mA), max 45 W. AA23-S3 DIP switch, addressing of outdoor unit AA23-X1 Terminal block, KVR AA23-X4 Terminal block, communication from indoor module AA23-X100 Communication with TB EB10 (CH) Compressor heater EB11 (DH) Drip tray heater...
  • Page 24: Pipe Connections General

    This can be F2040-8/F2040-12 achieved by use of a bypass valve. If free flow cannot be 6.16 F2040-16 ensured, it is recommended that a buffer tank (NIBE UKV) is installed. Following water volumes are recommended F2040 Minimum volume, climate...
  • Page 25: Docking Alternatives

    The safety equipment must be installed in accordance Heat insulation with current regulations for all docking options. See www.nibe.eu for more docking options. Connecting accessories Instructions for connecting accessories are in the install- ation instructions provided for the respective accessory.
  • Page 26: Electrical Connections General

    NOTE The live external control must be taken into consideration when connecting. NOTE If the supply cable is damaged, only NIBE, its PWB3 service representative or similar authorised person may replace it to prevent any danger and damage. Chapter 5 |...
  • Page 27 Främre el F2040-8 F2040-12 PWB3 PWB1 AA23-X100 AA23 AA23-S3 AA23 AA23-S3 AA23-X4 AA23-F3 AA23-X1 AA23-X4 FM01 Bakre el AA23-X1 AA23-F3 Bakre el PWB2 PWB2 PWB1 PWB3 F2040 Chapter 5 | Electrical connections...
  • Page 28 Främre el F2040-16 PWB3 PWB1 AA23-S3 AA23 AA23-X4 FM01 AA23-X1 AA23-F3 Bakre el Bakre el PWB2 Chapter 5 | Electrical connections F2040...
  • Page 29: Connections

    To prevent interference, unscreened commu- nication and/or sensor to external connections cables must not be laid closer than 20 cm to high voltage cables when cable routing. Power connection F2040-6 Power connection Incoming supply F2040 Chapter 5 | Electrical connections...
  • Page 30 F2040-8 Power connection Incoming supply F2040-12 Power connection Incoming supply Chapter 5 | Electrical connections F2040...
  • Page 31 F2040-16 Incoming supply Power connection Incoming supply cable (W1) is enclosed and connected to terminal block X1 at the factory. Outside the heat pump there is approx. 1.8 m of cable available. Connect communication cable (W2) (provided by in- staller) to terminal block AA23-X4 and secure with two cable ties, see image.
  • Page 32 F2040-6 F2040-8 Cables for communication (W2) are routed through ferrite beads/EMI filters. Främre el F2040-12 Secure the communication cable (W2) here using two cable ties. Bakre el Chapter 5 | Electrical connections F2040...
  • Page 33 (see table). Secure the communication cable (W2) here using two cable ties. NOTE Self regulating heating cables must not be connected. Length Total Fuse (F3) NIBE Part no. power Fuse T100mA/250V 718085 T250mA/250V 518900* T500mA/250V 718086 * Fitted at the factory.
  • Page 34 The transition between the elec- trical cable and the heating cable must occur after the gland to the condensation pipe. F2040-6 Secure the heating cable (EB14) here using two cable ties.
  • Page 35 Ambient temperature sensor An ambient temperature sensor BT28 (Tho-A) is located on the rear of F2040. Communication indoor module F2040 can communicate with NIBE indoor modules, by connecting the indoor module to the terminal block X4:1–3 according to the following image: F2040...
  • Page 36 (SMO 20), by connecting to the terminal block in SMO 20, X2-19(A), -20 (B), -21 (GND), according to the following NOTE image: When installing F2040-6, the NIBE control module must have the correct software version. F2040 F2040 Please ensure that the control module, in this case, has at least software version v8320.
  • Page 37 SMO 40 The cable between the units must be connected between terminal block for communication (AA23-X4:1, 2, 3) in F2040 and terminal block for communication (AA5:X4- 1(A), -2 (B), -3 (GND)) in SMO 40. Stripped length of conductor is 6 mm. AA5-X4 -X10 SMO 40 and more F2040...
  • Page 38 Addressing via cascade connection On the communication board (AA23-S3), the communic- ation address is selected for F2040 to the control module. The default address for F2040 is 1. In a cascade connec- tion, all F2040 must have a unique address. The address is coded in binary.
  • Page 39: Commissioning And Adjusting Preparations

    QM20 Compressor heater F2040 (does not apply to F2040-6) is equipped with a compressor heater that heats the compressor before start-up and when the compressor is cold. NOTE The compressor heater must have been connec- ted for 6 –...
  • Page 40: Start-Up And Inspection

    F2040-6 , -8 Start-up and inspection 1. The compressor heater (CH) must have been opera- AA23 tional for at least 6 - 8 hours before the compressor start can be initiated. This is done by switching on the control voltage and disconnecting the commu- nication cable.
  • Page 41: Readjusting, Heating Medium Side

    Readjusting, heating medium side Air is initially released from the hot water and venting may be necessary. If bubbling sounds can be heard from the heat pump, the circulation pump and radiators the entire system will require further venting. When the system is stable (correct pressure and all air eliminated) the automatic heating control system can be set as re- quired.
  • Page 42: Adjustment, Charge Flow

    Adjustment, charge flow Instructions for adjusting hot water charging are in the Installer Manual for the relevant indoor module. See page 54 for the list of the indoor units and accessories that can be connected to F2040. Chapter 6 | Commissioning and adjusting F2040...
  • Page 43: Control

    7 Control Menu 5.11.1.1 – Heat pump EB101 These settings are made on the display in the indoor module. Cooling permitted Here you can set whether the cooling function is to be activated for the heat pump. Silent mode permitted Set whether silent mode is to be activated for the heat pump here.
  • Page 44: Disturbances In Comfort Troubleshooting

    8 Disturbances in comfort Low hot water temperature or a lack of hot Troubleshooting water NOTE NOTE Work behind covers secured by screws may The hot water is always set on the indoor only be carried out by, or under the supervision module (VVM) or the control module (SMO).
  • Page 45 Sensor placement Connection to board (PWB1) F2040-6 EB11 FM01 BT14 BT28 BT16 Tho-R1 Tho-D Tho-A F2040 Chapter 8 | Disturbances in comfort...
  • Page 46 F2040-8 EB10 EB11 63H1 FM01 PWB1 F2040-12 /F2040-16 Sensors etc. 63H1 BE1 (CT) Current sensor BP1 (63H1) High pressure pressostat BP2 (LPT) Low pressure transmitter EB11 Pressure sensor, condenser Temperature sensor, heating medium re- turn line BT12 Temperature sensor, condenser supply line BT14 (Tho-D) Temperature sensor, hot gas BT15...
  • Page 47 Connection to board (AA23) BT15 BT12 AA23-S3 F2040 Chapter 8 | Disturbances in comfort...
  • Page 48 Sensor placement in F2040 Outdoor moduleF2040-6 Incoming supply Defrost/Cooling Outdoor moduleF2040-8, -12 Incoming supply Defrost/Cooling Outdoor moduleF2040-16 Incoming supply Defrost/Cooling Defrost/Cooling Chapter 8 | Disturbances in comfort F2040...
  • Page 49 Data for temperature sensor in F2040-6 Data for temperature sensor in F2040-8, -12, -16 Tho-D Tho-D Motstånd Motstånd Resistor Resistor (kΩ) (kΩ) 90 100 110 120 130 140 150 Tho-D Temperatur (°C) Temperature (°C) Tho-D Temperature (°C) Temperatur (°C) Tho-A, R Tho-S, Tho-R1, Tho-R2 Motstånd...
  • Page 50 Data for return line temperature sensor (BT3), condensor supply (BT12) and fluid pipe (BT15) Temperature Resistance Voltage (VDC) (°C) (kOhm) 351.0 3.256 251.6 3.240 182.5 3.218 133.8 3.189 99.22 3.150 74.32 3.105 56.20 3.047 42.89 2.976 33.02 2.889 25.61 2.789 20.02 2.673 15.77...
  • Page 51: Alarm List

    9 Alarm list Alarm Alarm text on the dis- Description May be due to play ■ Sensor fault BT3 Sensor fault, Sensor incoming water in Open circuit or short circuit on sensor F2040 (BT3). input ■ Sensor does not work (see section "Dis- turbances in comfort") ■...
  • Page 52 Alarm Alarm text on the dis- Description May be due to play ■ Fan alarm Deviations in the fan speed in F2040. The fan cannot rotate freely ■ Defective control board in F2040 ■ Defective fan motor ■ Control board in F2040 dirty ■...
  • Page 53 Alarm Alarm text on the dis- Description May be due to play ■ Cold outdoor air Temperature of BT28 below the value that Cold weather conditions permits operation ■ Sensor fault ■ Hot outdoor air Temperature of BT28 above the value that Warm weather conditions permits operation ■...
  • Page 54: Accessories

    Part no. 067 225 Part no. 069 111 VVM 500 Part no. 069 400 Stand and brackets Ground stand F2040-6, -8, -12, -16 Part no. 067 599 Wall bracket F2040-6, -8, -12 Part no. 067 598 Chapter 10 | Accessories...
  • Page 55: Technical Data

    11 Technical data Dimensions and setting-out coordinates F2040-6 Adjustable 40-50 * Accessory KVR 10 is required. F2040-8 F2040 Adjustable 40-50 1035 Ø40* * Accessory KVR 10 is required. F2040 Chapter 11 | Technical data...
  • Page 56 F2040-12 Adjustable 40-50 1075 1145 Ø40* * Accessory KVR 10 is required. F2040-16 Fritt utrymme bakom 600 mm Min. avstånd vid användning av flera F2040 Adjustable 40-50 1075 1145 Ø40* * Accessory KVR 10 is required. Chapter 11 | Technical data F2040...
  • Page 57 Ø40* Free space behind Fritt utrymme bakom 600 mm Minimum free Free space in Minimum free Min. distance when using Min. avstånd space front space several F2040 vid användning av flera F2040 F2040 Chapter 11 | Technical data...
  • Page 58: Sound Pressure Levels

    10 m Air/water heat pump F2040-6 F2040-8 F2040-12 F2040-16 Sound power level* According to EN12102 at 7/45 (nominal) Sound pressure level at 2 m free standing.* dB(A) Sound pressure level at 6 m free standing.*...
  • Page 59: Technical Specifications

    Technical specifications IP 21 Air/water heat pump F2040-6 F2040-8 F2040-12 F2040-16 Output data Heating Outdoor temp./ Nominal Nominal Nominal Nominal Supply temp. 7/35 °C (floor) 2.67/0.5/5.32 3.86/0.83/4.65 5.21/1.09/4.78 7.03/1.45/4.85 Output data according to EN14511 T5K 2/35 °C (floor) 2.32/0.55/4.2 5.11/1.36/3.76 6.91/1.79/3.86...
  • Page 60 Air/water heat pump F2040-6 F2040-8 F2040-12 F2040-16 Min flow, climate system, at 100% circulation 0.19 0.19 0.29 0.39 pump speed (defrosting flow) Min flow, heating 0.09 0.12 0.15 0.25 Min flow, cooling 0.11 0.15 0.20 0.32 Min. / Max. HM temp continuous operation °C...
  • Page 61 Working range, compressor operation - heating F2040-6 , -8 , -12 , -16 Water temperature °C Vattentemperatur (°C) Utomhustemperatur (°C) Supply temperature Outdoor air temperature °C Framledning Return temp Returledning During shorter time it is allowed to have lower working temperatures on the water side, e.g. during start up.
  • Page 62 Utomhustemperatur (°C) Working range, compressor operation - cooling F2040-6 , -8 , -12 , -16 Water temperature °C Vattentemperatur (°C) Utomhustemperatur (°C) Supply temperature Outdoor air temperature °C Framledning Return temp Returledning Framledning Returledning Chapter 11 | Technical data F2040...
  • Page 63 Output and COP at different supply temperatures Maximum capacity including defrosting. Max. capacity F2040-6 F2040-6 Max avgiven effekt Heating output (kW) Heating output (kW) Uppvärmningskapacitet (kW) 9,00 8,00 7,00 6,00 5,00 4,00 3,00 2,00 1,00 0,00 Utomhustemperatur (°C) Outdoor temperature (°C) Framledningstemperatur (°C)
  • Page 64 Max specified output F2040-8 F2040-8 Max avgiven effekt Heating output (kW) Heating output (kW) Uppvärmningskapacitet (kW) 12,00 10,00 8,00 6,00 4,00 2,00 0,00 Outdoor temperature (°C) Utomhustemperatur (°C) Supply temperature (°C) Framledningstemperatur (°C) COP F2040-8 F2040-8 COP 5,00 4,00 3,00 2,00 1,00 0,00...
  • Page 65 Max specified output F2040-12 F2040-12 Max avgiven effekt Heating output (kW) Heating output (kW) Uppvärmningskapacitet (kW) 16,00 14,00 12,00 10,00 8,00 6,00 4,00 2,00 0,00 Outdoor temperature (°C) Utomhustemperatur (°C) Framledningstemperatur (°C) Supply temperature (°C) COP F2040-12 F2040-12 COP 6,00 5,00 4,00 3,00...
  • Page 66 Max specified output F2040-16 F2040-16 Max avgiven effekt Heating output (kW) Heating output (kW) Uppvärmningskapacitet (kW) 25,00 20,00 15,00 10,00 5,00 0,00 Outdoor temperature (°C) Utomhustemperatur (°C) Supply temperature (°C) Framledningstemperatur (°C) COP F2040-16 F2040-16 COP 6,00 5,00 4,00 3,00 2,00 1,00 0,00...
  • Page 67 Output with lower fuse rating than recommended Supplied power F2040-12 , fuse rating 16A Avgiven effekt F2040-12, avsäkring 16A Heating output (kW) Heating output (kW) Uppvärmningskapacitet (kW) 16,00 14,00 12,00 10,00 8,00 6,00 4,00 2,00 0,00 Outdoor temperature (°C) Utomhustemperatur (°C) Supply temperature (°C) Framledningstemperatur (°C) Supplied power F2040-12 , fuse rating 20A...
  • Page 68: Energy Labelling

    Energy labelling Information sheet Supplier NIBE Model F2040-6 F2040-8 F2040-12 F2040-16 Temperature application °C 35 / 55 35 / 55 35 / 55 35 / 55 Seasonal space heating energy efficiency class, average A++ / A++ A++ / A++ A++ / A++...
  • Page 69 35 / 50 Nominal heating medium flow Annual energy consumption 3,091 Brine flow brine-water or water-water heat pumps Contact information NIBE Energy Systems – Box 14 – Hannabadsvägen 5 – 285 21 Markaryd – Sweden F2040 Chapter 11 | Technical data...
  • Page 70 35 / 54 Nominal heating medium flow Annual energy consumption 4,447 Brine flow brine-water or water-water heat pumps Contact information NIBE Energy Systems – Box 14 – Hannabadsvägen 5 – 285 21 Markaryd – Sweden Chapter 11 | Technical data F2040...
  • Page 71 35 / 57 Nominal heating medium flow 0.86 Annual energy consumption 6,136 Brine flow brine-water or water-water heat pumps Contact information NIBE Energy Systems – Box 14 – Hannabadsvägen 5 – 285 21 Markaryd – Sweden F2040 Chapter 11 | Technical data...
  • Page 72 35 / 61 Nominal heating medium flow 1.21 Annual energy consumption 8,431 Brine flow brine-water or water-water heat pumps Contact information NIBE Energy Systems – Box 14 – Hannabadsvägen 5 – 285 21 Markaryd – Sweden Chapter 11 | Technical data F2040...
  • Page 73: Electrical Circuit Diagram

    Electrical circuit diagram F2040-6 F2040 Chapter 11 | Technical data...
  • Page 74 Chapter 11 | Technical data F2040...
  • Page 75 F2040-8 F2040 Chapter 11 | Technical data...
  • Page 76 Chapter 11 | Technical data F2040...
  • Page 77 F2040-12 F2040 Chapter 11 | Technical data...
  • Page 78 Chapter 11 | Technical data F2040...
  • Page 79 F2040-16 F2040 Chapter 11 | Technical data...
  • Page 80 Chapter 11 | Technical data F2040...
  • Page 81: Item Register

    12 Item register Item register Filling and venting the heating medium system, 39 Accessories, 54 Addressing via cascade connection, 38 General, 24, 26 Adjustment, charge flow, 42 Alarm list, 51 High room temperature, 44 Ambient temperature sensor, 35 Assembly, 7 Important information, 4 Environmental information, 5 Basic actions, 44...
  • Page 82 Technical data, 55 Dimensions and setting-out coordinates, 55 Electrical circuit diagram, 73 Sound pressure levels, 58 Technical Data, 59 Technical Data, 59 The heat pump design, 13 Component locations, 13 Electrical components, 23 Electrical connection, 20 List of components, 19 Transport and storage, 7 Troubleshooting, 44 Basic actions, 44...
  • Page 83: Contact Information

    Tel: +7 831 419 57 06 E-mail: kuzmin@evan.ru www.nibe-evan.ru NIBE AB Sweden, Box 14, Hannabadsvägen 5, SE-285 21 Markaryd Tel: +46 (0)433 73 000 E-mail: info@nibe.se www.nibe.se For countries not mention in this list, please contact Nibe Sweden or check www.nibe.eu for more information.
  • Page 84 WS name: -Gemensamt WS version: a423 WS release date: 2017-09-25 11:38 Publish date: 2017-11-24 08:29 NIBE AB Sweden Hannabadsvägen 5 Box 14 SE-285 21 Markaryd info@nibe.se www.nibe.eu 231844...

This manual is also suitable for:

F2040-8F2040-12F2040-16

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