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READ INSTRUC TIONS C AREFULLY: Read and follow all instructions.
Place instructions in a safe place for future reference. Do not allow anyone who
has not read these instructions to assemble, light, adjust or operate the heater.
HEATSTAR JET SERIES
Poultry Confinement Buildings
Agricultural Buildings
WARNING:
Improper installation, adjustment, alteration, service or maintenance can cause
property damage, injury, or death. Read the installation, operating and maintenance instructions
thoroughly before installing or servicing this equipment.
— WHAT TO DO IF YOU SMELL GAS
•
Open Windows
•
DO NOT try to light any appliance.
•
DO NOT use electrical switches.
•
D O NOT touch any electrical switch; do not use any phone in your building.
• Immediately call your local gas supplier; follow the gas supplier's instructions.
(Installation and service must be performed by a qualified installer, service agency or the gas supplier.)
•
If you cannot reach your gas supplier, call the Fire Department.
FOR YOUR SAFETY:
- T his heater is intended to be used as a direct gas fired radiant heater for the heating of poultry
confinement buildings. If you are considering using this product for any application other than its
intended use, then please contact Heatstar, Inc
- Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result causing
property damage, personal injury or loss of life.
OPERATING INSTRUCTIONS
AND OWNER'S MANUAL
ENERCO
by
Heatstar, Inc Group, Inc., 4560 W. 160TH ST., CLEVELAND, OHIO 44135 • 866-447-2194
Model #
JET20
JET25
LANGUAGES INCLUDED
•ENGLISH
2017 CB
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Related Manuals for HeatStar JET20
Summary of Contents for HeatStar JET20
- Page 1 - T his heater is intended to be used as a direct gas fired radiant heater for the heating of poultry confinement buildings. If you are considering using this product for any application other than its intended use, then please contact Heatstar, Inc - Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
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Page 2: Table Of Contents
SECTION 8 OPERATION MAINTENANCE........12 trucker should acknowledge any shortages or damage by initializing this “noted” Bill of Lading. Immediately report SECTION 8 TROUBLESHOOTING..........12 any claims for damaged material, or shortages that were ACCESSORY PARTS..............13 not evident at the time of shipment, to the carrier and your Heatstar, Inc Factory Representative. SECTION 9 REPLACEMENT PARTS..........14 Installer Responsibility WARRANTY INFORMATION.............16 All heaters and associated gas piping should be installed in accordance with applicable specifications and this installation made only by firms (or individuals) well qualified in this type of work. Consult local building inspectors, Fire Marshals or your local Heatstar, Inc Factory Representative for guidance. HEATSTAR AG heaters are installed on the basis of information given in a layout drawing, which together with the cited codes and regulations, comprise the basic information needed to complete the installation. The installer must furnish all needed material that is not furnished as standard equipment, and it is his responsibility to see that such materials, as well as the installation methods he uses result in a job that is workmanlike and in compliance with all applicable codes. Heatstar, Inc Factory Representatives have had training and experience in the application of this equipment and can be called on for suggestions about installation which can save material and cost. Enerco | Heatstar AG Series Heater Operating Instructions and Owner’s Manual... -
Page 3: Section 2 Planning
• Maintain specified clearances to combustibles, and safe distance from the heat-sensitive material, equipment and work stations. • The stated clearances to combustibles represent a surface temperature of 90°F (30°C) above room temperature. Building materials with low heat tolerance (such as plastic, vinyl siding, canvas, etc.) may be subject to degradation at lower temperatures. It is the installers responsibility to assure that adjacent materials are protected from degradation. • Provide access to burners for servicing, preferable on both sides, above and behind the burner for removal. • Always observe minimum clearances to combustibles located on page 4. • Plan location supports (see Figure 2A-B starting on page 6). • The installation must conform with local building codes or in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1/NFPA 54 (the Natural Gas and Propane Installation Code, CSA B149.1) Canada only. • If an external electrical source is utilized, the heater, when installed, must be electrically grounded in accordance with the National Electical Code, ANSI/ NFPA 70 or current Canadian Electrical Code, CSA C22.1. Enerco | Heatstar AG Series Heater Operating Instructions and Owner’s Manual... - Page 4 72" Clearances To Combustibles Figure 1: (Refer to TABLE 1) END TUBE FLAPPER BACK STANDARD REFLECTOR WARNING: FIRE OR EXPLOSION HAZARD CAN CAUSE PROPERTY DAMAGE, SEVERE INJURY OR DEATH. In all situations, clearances to combustibles must be maintained. Failure to observe clearances to combustibles may result in property damage, severe injury, or death. Caution should be used when running the system near combustible materials such as wood, paper, rubber, etc. Consideration should be given to partitions, storage racks, hoists, building construction, etc. TABLE 1 gives minimum acceptable clearances to combustibles. Enerco | Heatstar AG Series Heater Operating Instructions and Owner’s Manual...
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Page 5: Section 3 Installation & Assembly
SECTION 3: Installation & Assembly TUBE COUPLING(14612) *USED ON JET25* KEY FOR TUBE COUPLING (14616)*USED ON JET25* BURNER BOX TUBE HANGER -3" Tube=14572 -3.5" Tube=14573 -4" Tube=14585P VENT CAP (19041) FLAPPER (14579) VENT ADAPTER (14582) REFLECTOR - 5'=00417A *JET25 ONLY* - 10'=00418A HEAT EXCHANGER TUBE JET25 JET20 • 10'-3.5" OD Aluminized (06455) • 10'-3" OD Aluminized (06454) • 10'-3.5 OD Steel (06456) • 10'-4" OD Steel (06456) • 5'-4" OD SteeL (06416)*NO FLANGE* JET20-TURBULATOR BAFFLE 7' (03444) JET25-TURBULATOR BAFFLE 10' (03445) Enerco | Heatstar AG Series Heater Operating Instructions and Owner’s Manual... - Page 6 HANGER HANGER HANGER 2-1/2” OVERLAY TYP 10’ 2-1/2” 10’ 2-1/2” Flapper ALUMINIZED 3” STEEL 3.5” Flange (1) 7’ Turbulator Sections Figure 2A Heatstar AG Model JET20 Vent Cap HANGER HANGER HANGER HANGER HANGER 10’ 2-1/2” 5’ 10’ 2-1/2” STEEL 4”...
- Page 7 Key for Coupling - 14616 Locknut Anchor the impact block is above tube centerline. Loosen Washer Wood Beam As Req'd Tighten Hole 1 Hole 2 S-Hook Impact Block TUBE COUPLING Coupling Assembly Chain kit - Stk. #17370 When assembling coupling note the location of Hole 1 and Hole 2 One chain kit will suspend one 10 ft. section of tube and one 10 ft. section of reflector. Enerco | Heatstar AG Series Heater Operating Instructions and Owner’s Manual...
- Page 8 CLAMP ASSEMBLY ATTACH TUBE TO BURNER BOX (Shown in FIGURE 14) (Shown in FIGURE 15) 1. Make sure to have all hardware parts for assembly: 1. S lide Tube over until flush with burner box flange. NOTE (1 Base, 2 Support Bracket, 2 Bolts(9/16") and 2 nuts) assembled clamp should be loosely fitting on burner box flange. 2. N OTE: The curved side of the Base should be facing up and flat 2. A lign the Clamp so each bolt and nut are on either side of the side is on the bottom. seam in which the tube and burner box flange meet. 3. A lign the Support Bracket so the curved side is facing inwards toward 3. Tighten the Clamp using a 9/16" wrench. the clamp with the hole opening then slide the (9/16") Bolt through to attach the other Support Bracket, use the nut to tighten. Repeat for other bolt and nut. Enerco | Heatstar AG Series Heater Operating Instructions and Owner’s Manual...
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Page 9: Section 4 Engineering Specifications
Cut 4 1/4” in./10.8 cm Hole in ceiling adjacent to joist. Spread insulation away and fasten ceiling flange to joist Dimensions: Flue Connection Size…………………3.5"(JET20) or 4”(JET25) Outside Air Connection Size………4” Burner Box Enerco | Heatstar AG Series Heater Operating Instructions and Owner’s Manual... -
Page 10: Section 6 Gas Piping
NEVER USE AN OPEN FLAME. Install the flex gas connector as shown. The flex gas connector accommodates expansion of the heating system and allows for easy installation and service of the burner. FIGURE 14: Incorrect Gas Line Connection with Stainless Steel Flex Gas Connector Heater Movement Heater Movement Heater Movement Heater Movement FIGURE 14 Enerco | Heatstar AG Series Heater Operating Instructions and Owner’s Manual... -
Page 11: Section 7 Wiring
(Maximum – 1 per Thermostat) Black White White Green Green 120v – 60 Hz 120v – 60 Hz Supply Circuit Supply Circuit FIGURE 18: Heatstar JET SERIES Burner Internal Wiring Burners (Maximum – 1 per Thermostat) Black • Each burner must be electrically grounded in accordance with • If any of the original wire as supplied with the the National Electric Code ANSI/NFPA -70 or current Canadian White appliance must be replaced, it must be replace with Electrical Code, CSA C22.1. -
Page 12: Section 8 Operation Maintenance
SECTION 8 Troubleshooting CAUTION: B efore opening the Heatstar AG burner door for any Operation & Maintenance type of service, be sure the gas supply has been shut off at the heater and the electrical cord from the burner box has been Sequence of Operation unplugged. 1. T urn the thermostat up. When the thermostat calls for heat, blower motor will energize. 2. When the motor approaches nominal running RPM, the air proving switch closes and activates the ignition module. DIAGNOSTIC 3. Once the igniter sparks, the gas valve is energized. 4. I f a flame is detected, the gas valve remains open. When the call for heat is satisfied, and the system control mechanism de-energizes the burner line voltage supply, the gas valves are turned off. 5. I f no flame is detected, the gas valve is closed, and a purge period begins. After the purge, the module acts to power the... -
Page 13: Accessory Parts
• Natural inlet pressure should be 4.6” • Natural manifold pressure should be 3.5” • LP inlet pressure should be 1 1.0” • LP manifold pressure should be 10.5” 3. Check for proper orifice. ( Drill size are the last two numbers on the EGI# parts list on page 15.) Burner Does Not 1. Check ground wire continuity. Stay Lit: 2. C heck burner internal wiring for reversed leads. 3. Check insulation on the igniter leads. 4. Replace module if necessary. Enerco | Heatstar AG Series Heater Operating Instructions and Owner’s Manual... - Page 14 Parts List for Heatstar JET Tube Heaters HSJET20 Item Stock # Description Item Stock # Description F102080 JET20 NG / BRN & Cont Box 14572 Hanger 3" F102085 JET20 LP / BRN & Cont Box 14573 Hanger 3.5" F106020 JET20 / Tube Set- 20' 00419 Reflector End Cap 06454 Alum. Tube H.E. 3" O.D. X 10' 09369 Spring Clips 06457 Steel Tube H.E. 3.5" O.D. X 10' 14579 Flapper 00418A Reflector 10' 19041 Ven Cap...
- Page 15 IGNITION MODULE 98907 SCREW #8-32 X 1" 02973 BURNER ASSEMBLY 98901 SCREW #8-32 X 1/4" 60729 IGNITER / FLAME SENSE ELECTRODE 98692 NUT #8-32 02979 PRESSURE SWITCH - JET20 Enerco | Heatstar AG Series Heater Operating Instructions and Owner’s Manual...
- Page 16 LIMITED WARRANTY The company warrants this product to be free from imperfections in material or workmanship, under normal and proper use in accordance with instructions of The Company, for a period of 1 year on the box and 2 years on the tubes from the date of delivery to the buyers. The Company, at its option, will repair or replace products returned by the buyer to the factory, transportation prepaid within said warranty period and found by the Company to have imperfections in material or workmanship. If a part is damaged or missing, call our Customer Service Department at 866-447-2194. Address any Warranty Claims to the Customer Service Department, Heatstar, Inc, 4560 W. 160TH ST., CLEVELAND, OHIO 44135. Include your name, address and telephone number and include details concerning the claim. Also, supply us with the purchase date and the name and address of the dealer from whom you purchased our product. The foregoing is the full extent of the responsibility of the Company. There are no other warranties, express or implied. Specifically there is no warranty of fitness for a particular purpose and there is no warranty of merchantability. In no event shall the Company be liable for delay caused by imperfections, for consequential damages, or for any charges of the expense of any nature incurred without its written consent. The cost of repair or replacement shall be the exclusive remedy for any breach of warranty. There is no warranty against infringement of the like and no implied warranty arising from course of dealing or usage of trade. This warranty will not apply to any product which has been repaired or altered outside of the factory in any respect which in our judgment affects its condition or operation. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. This Warranty gives you specific legal rights, and you may have other rights which vary from state to state. Heatstar, Inc reserves the right to make changes at any time, without notice or obligation, in colors, specifications, accessories, materials and models. Heatstar, Inc, 4560 W. 160TH ST., CLEVELAND, OHIO 44135 • 866-447-2194 © 2017, Heatstar, Inc All rights reserved Enerco | Heatstar AG Series Heater Operating Instructions and Owner’s Manual...