Hill-Rom CarePorter P3000 Service Manual
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Hill-Rom CarePorter P3000 Service Manual

Hill-Rom CarePorter P3000 Service Manual

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SERVICE MANUAL
For Parts Or Technical Assistance
USA (800) 445-3720 Canada (800) 267-2337
International: Contact your distributor.
CarePorter™
Cart
From Hill-Rom
Product No. P3000
Errata
man239-e1
man239

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Summary of Contents for Hill-Rom CarePorter P3000

  • Page 1 SERVICE MANUAL CarePorter™ Cart Errata From Hill-Rom man239-e1 Product No. P3000 For Parts Or Technical Assistance man239 USA (800) 445-3720 Canada (800) 267-2337 International: Contact your distributor.
  • Page 2 CarePorter™ Cart Service Manual Revisions Revision Letter Pages Affected Date Original Issue June, 1999 man239 CarePorter™ Cart Service Manual (man239) Page i...
  • Page 3 Century CC® is a registered trademark of Hill-Rom, Inc. Concha® is a registered trademark of Respiratory Care, Inc. Dynamic Air Therapy® is a trademark registered for use by Hill-Rom, Inc. EFICA CC® is a trademark registered for use by Hill-Rom, Inc.
  • Page 4 Revisions The information contained in this manual is subject to change without notice. Hill-Rom makes no commitment to update or keep current, the information contained in this manual. The only product warranty intended by Hill-Rom is the express, written warranty accompanying the bill of sale to the original purchaser. Hill-Rom makes no other warranty, express or implied, and in particular, makes no warranty of merchantability or fitness for a particular purpose.
  • Page 5 Revisions NOTES: Page iv CarePorter™ Cart Service Manual (man239)

  • Page 6: Table Of Contents

    Table of Contents Chapter 1: Introduction Purpose ............1 - 3 Audience .
  • Page 7 Table of Contents Regulations, Standards, and Codes....... . . 1 - 10 Model Identification .
  • Page 8 Table of Contents Latch Disengage Malfunction........2 - 13 Gas Spring Malfunction .
  • Page 9 Table of Contents Removal ........... . . 4 - 21 Replacement .
  • Page 10 Table of Contents Power Cord/Plug Assembly ......... 4 - 41 Removal .
  • Page 11 Table of Contents Warranty ............5 - 3 Service Parts Ordering .
  • Page 12 Table of Contents Steam Cleaning ..........6 - 3 Hard to Clean Spots .
  • Page 13 Table of Contents Adjustment ........... . 7 - 5 Removal .
  • Page 14 Chapter 1 Introduction Chapter Contents Purpose ............1 - 3 Audience .
  • Page 15 Chapter 1: Introduction IV Poles........... . 1 - 9 Casters.

  • Page 16: Chapter 1: Introduction

    Purpose Chapter 1: Introduction Purpose This manual provides requirements for the CarePorter™ Cart normal operation and maintenance. It also includes parts lists (in chapter 5) for ordering replacement components. Audience This manual is intended for use by only facility-authorized maintenance personnel.

  • Page 17: Chapter 5: Parts List

    Organization Chapter 1: Introduction Chapter 5: Parts List This chapter contains the warranty, part-ordering procedure, and illustrated parts lists. Chapter 6: General Procedures Cleaning, preventive maintenance, and other general procedures are described in this chapter. Chapter 7: Accessories A list of additional products, that can be used in conjunction with the CarePorter™...

  • Page 18: Typographical Conventions

    Typographical Conventions Chapter 1: Introduction Typographical Conventions This manual contains different typefaces and icons designed to improve readability and increase understanding of its content. Note the following examples: • Standard text—used for regular information. • Boldface text—emphasizes a word or phrase. •...

  • Page 19: Introduction

    Introduction Chapter 1: Introduction Introduction Overview The CarePorter™ Cart is a freestanding mobile device that couples to a patient bed or stretcher to assist with transport of patients on round-trip or one-way trips within the facility environment. The CarePorter™ Cart can be equipped with oxygen and/or air cylinders, ventilators, infusion pumps, and various other devices.

  • Page 20: Specifications

    Specifications Chapter 1: Introduction Specifications Physical Description See table 1-1 on page 1-7 for CarePorter™ Cart specifications. Table 1-1. CarePorter™ Cart Specifications Feature Dimension Length 31.25" (79.37 cm) Width 39.75" (1096 cm) Height (floor to top of unit) 44.5" (113.0 cm) Weight 250 lb (113 kg) (excluding accessories)

  • Page 21: Transport Power Module (Tpm)

    Specifications Chapter 1: Introduction Feature Specification Standard power duplex electrical outlets 6 each Battery type Sealed lead acid TPM power simplex electrical outlets 2 each Transport Power Module (TPM) The TPM supplies temporary power to the TPM receptacles on the CarePorter™...

  • Page 22: Push Handle

    360°. Latching Mechanism The CarePorter™ Cart couples to Hill-Rom® beds and stretchers via a pair of latches and pins. The latches are located on the cart, and the pins on the bed or stretcher. When the latches and pins are properly aligned and pushed together, coupling occurs automatically.

  • Page 23: Electrical Description

    Specifications Chapter 1: Introduction Electrical Description See table 1-3 on page 1-10 for CarePorter™ Cart electrical specifications. Table 1-3. Electrical Specifications Description Specification Voltage 109 - 125V AC, 60 Hz Power cord 120" ± 3" (305 cm ± 78 cm), 16 Line voltage fuse 5 A, slo-blo See table 1-4 on page 1-10 for CarePorter™...

  • Page 24: Model Identification

    Model Identification Chapter 1: Introduction Model Identification See table 1-5 on page 1-11 for CarePorter™ Cart model identification. Table 1-5. Model Identification Model Number Description P3000 CarePorter™ Cart CarePorter™ Cart Service Manual (man239) Page 1 - 11...

  • Page 25: Safety Tips

    Safety Tips Chapter 1: Introduction Safety Tips Operating Precautions General Operation WARNING: Do not raise and lower the bed or stretcher when the CarePorter™ Cart is attached. Possible personal injury or equipment damage could occur. WARNING: The weight of the bed or stretcher with a patient and the CarePorter™ Cart attached could exceed 1200 lb (544 kg).

  • Page 26: Iv Poles

    Safety Tips Chapter 1: Introduction CAUTION: Do not put the bed or stretcher into the Trendelenburg position when the CarePorter™ Cart is attached. Possible equipment damage could occur. WARNING: Follow the product manufacturer’s instructions. Failure to do so could result in personal injury or equipment damage. WARNING: Keep all extremities clear of the area between the CarePorter™...

  • Page 27: Power Equipment Shelf

    Safety Tips Chapter 1: Introduction WARNING: Ensure the IV pole does not slip downward during the removal procedure. Failure to do so could result in personal injury or equipment damage. CAUTION: Ensure that there is proper clearance for the IV poles when operating the CarePorter™...

  • Page 28: Monitor Shelf

    Safety Tips Chapter 1: Introduction WARNING: Keep all extremities clear of the area between the power equipment shelf and bed or stretcher while raising/lowering the shelf or bed/stretcher. Failure to do so could result in personal injury. WARNING: Use the wood support block to support the power equipment shelf during the removal procedure.

  • Page 29: Ambu-Bag Basket

    Safety Tips Chapter 1: Introduction Ambu-bag Basket WARNING: Ensure that the Ambu-bag basket is present, and positioned rearward. Failure to do so could result in interference with the bed being raised or lowered. Possible personal injury or equipment damage could occur. Do not position the Ambu-bag basket over the sleep surface.

  • Page 30: Separating The Careporter™ Cart From A Bed Or Stretcher

    Battery Pack WARNING: Replace the battery pack only with the manufacturer’s equipment supplied by Hill-Rom. Failure to do so could result in personal injury or equipment damage. WARNING: Do not discard the battery pack into a fire. The battery pack may explode, and possible personal injury or equipment damage could occur.
  • Page 31 Safety Tips Chapter 1: Introduction WARNING: Do not mutilate or attempt to disassemble the battery pack. Personal injury or equipment damage could occur. SHOCK HAZARD: Ensure that proper methods are used when handling the battery pack. A battery pack can present a risk of electric shock. Personal injury could occur.

  • Page 32: General Maintenance

    Safety Tips Chapter 1: Introduction is discharged or not fully charged. General Maintenance WARNING: Only facility-authorized maintenance personnel should perform preventive maintenance on the CarePorter™ Cart. Preventive maintenance performed by unauthorized personnel could result in personal injury or equipment damage. WARNING: A fire and explosion hazard exists when performing cleaning and/or maintenance procedures in an oxygen enriched environment.

  • Page 33: Medical Gases

    Safety Tips Chapter 1: Introduction CAUTION: Do not use silicone-based lubricants. Equipment damage could occur. WARNING: Ensure that the gasket seals are properly installed in the effective areas. Failure to do so could result in personal injury or equipment damage. WARNING: Ensure the CarePorter™...
  • Page 34 Safety Tips Chapter 1: Introduction detaching from the manifold. Failure to do so could result in a discharge of medical gases into the room and/or patient injury. WARNING: Ensure the on-board oxygen cylinder(s) are shut off when not in use. Failure to do so could result in personal injury or equipment damage.

  • Page 35: Electrical System

    Safety Tips Chapter 1: Introduction injury or equipment damage. WARNING: Ensure the on-board oxygen cylinder valve is fully closed before removing it from the oxygen manifold. Failure to do so could result in personal injury or equipment damage. WARNING: When the CarePorter™ Cart is attached to a bed, ensure that both E- sized air cylinders are completely full before transporting a patient.
  • Page 36 Safety Tips Chapter 1: Introduction wires, and ground. Failure to use caution will cause serious electrical shock injury. SHOCK HAZARD: Do not expose the unit to excessive moisture. Personal injury or equipment damage could occur. CAUTION: Adhere to all electrical safety precautions when servicing the unit’s electrical system.

  • Page 37: Warning And Caution Labels

    Warning and Caution Labels Chapter 1: Introduction Warning and Caution Labels Figure 1-5. Warning and Caution Labels m239_036 Page 1 - 24 CarePorter™ Cart Service Manual (man239)
  • Page 38 Chapter 2 Troubleshooting Procedures Chapter Contents Getting Started ........... . 2 - 3 Initial Actions .

  • Page 39: Chapter 2: Troubleshooting Procedures

    Chapter 2: Troubleshooting Procedures NOTES: Page 2 - 2 CarePorter™ Cart Service Manual (man239)

  • Page 40: Getting Started

    (replacing or adjusting a part, seating a connector, etc.). Perform the Final Actions after the Function Checks to verify the repair. If troubleshooting procedures do not isolate the problem, call Hill-Rom Technical Support at (800) 445-3720 for assistance. Initial Actions Use Initial Actions to gather information from operators concerning problems with the CarePorter™...

  • Page 41: Function Checks

    Function Checks Chapter 2: Troubleshooting Procedures 3. The problem is a result of improper operator action. ↓ → Go to “Function Checks” on page 2-4. 4. Go to “Final Actions” on page 2-5. Function Checks 1. Initial Actions have been performed. ↓...

  • Page 42: Final Actions

    Final Actions Chapter 2: Troubleshooting Procedures ↓ → Go to RAP 2.4. 7. Press the rear leg release and move the CarePorter™ Cart forward. The gas spring pushes the rear legs back into the locked position. ↓ → Go to RAP 2.5. 8.

  • Page 43: Alarm Summary

    Alarm Summary Chapter 2: Troubleshooting Procedures Alarm Summary See table 2-1 on page 2-6 and table 2-2 on page 2-6 to identify the cause and the appropriate corrective action for alarm conditions on the CarePorter™ Cart. Gas Manifold Alarms Table 2-1. Gas Manifold Alarm Indications Causes Actions...
  • Page 44 Alarm Summary Chapter 2: Troubleshooting Procedures Indications Causes Actions The “Overload” LED illu- This occurs when the elec- Reduce the electrical load minates, the battery trical load exceeds 110% to <= 3 A. Check the cur- charge level indicators of the maximum rated rent electrical require- blink, and the audible capacity.

  • Page 45: Reduced Braking Ability

    2.1 Reduced Braking Ability Chapter 2: Troubleshooting Procedures Reduced Braking Ability 1. The brake caster pedal (A) locks in the brake position when you push on it with your foot (see figure 2-1 on page 2-8). ↓ → Inspect the two rear casters for excessive wear. If necessary, replace the damaged rear brake caster (refer to procedure 4.13).
  • Page 46 → Go to “Final Actions” on page 2-5. 4. Take appropriate actions to eliminate the interference. This solves the problem. ↓ → Call Hill-Rom Technical Support at (800) 445-3720. 5. Go to “Final Actions” on page 2-5. CarePorter™ Cart Service Manual (man239) Page 2 - 9...

  • Page 47: Powered Equipment Shelf

    2.2 Powered Equipment Shelf Chapter 2: Troubleshooting Procedures Powered Equipment Shelf 1. Ensure the CarePorter™ Cart is plugged into an appropriate power source. WARNING: Ensure the CarePorter™ Cart is not attached to a bed or stretcher during this procedure. Possible personal injury or equipment damage could occur.
  • Page 48 → Replace the damaged motor assembly (refer to procedure 4.19). If this solves the problem, go to “Final Actions” on page 2-5. Otherwise, go to step 10. 10. Call Hill-Rom Technical Support at (800) 445-3720. CarePorter™ Cart Service Manual (man239) Page 2 - 11...

  • Page 49: Latch Engage Malfunction

    7. Go to “Final Actions” on page 2-5. 8. Another part of the bed interferes with the latch assembly. ↓ → Call Hill-Rom Technical Support at (800) 445-3720. 9. Take appropriate actions to eliminate the interference. This solves the problem.

  • Page 50: Latch Disengage Malfunction

    7. Go to “Final Actions” on page 2-5. 8. Another part of the bed interferes with the latch assembly. ↓ → Call Hill-Rom Technical Support at (800) 445-3720. 9. Take appropriate actions to eliminate the interference. This solves the problem.
  • Page 51 2.4 Latch Disengage Malfunction Chapter 2: Troubleshooting Procedures ↓ → Call Hill-Rom Technical Support at (800) 445-3720. 10. Go to “Final Actions” on page 2-5. Page 2 - 14 CarePorter™ Cart Service Manual (man239)

  • Page 52: Gas Spring Malfunction

    “Final Actions” on page 2-5. Otherwise, go to step 4. 4. Another part of the CarePorter™ Cart interferes with the gas spring assembly. ↓ → Call Hill-Rom Technical Support at (800) 445-3720. 5. Take appropriate actions to eliminate the interference. This solves the problem. ↓...

  • Page 53: Duplex Or Simplex Electrical Receptacle-Standard Is Inoperative

    6. Replace the defective receptacle(s) (refer to procedure 4.6) or (refer to procedure 4.9). This solves the problem. ↓ → Call Hill-Rom Technical Support at (800) 445-3720. 7. Go to “Final Actions” on page 2-5. Page 2 - 16 CarePorter™ Cart Service Manual (man239)

  • Page 54: Pole/Arm Rotates Freely

    “Final Actions” on page 2-5. Otherwise, go to step 3. 3. Adjust the IV pole/arm clutch assemblies. This solves the problem. ↓ → Call Hill-Rom Technical Support at (800) 445-3720. 4. Go to “Final Actions” on page 2-5. CarePorter™ Cart Service Manual (man239)

  • Page 55: Pole/Arm Does Not Rotate

    2-5. Otherwise, go to step 5. 4. Take appropriate actions to eliminate the interference. This solves the problem ↓ → Call Hill-Rom Technical Support at (800) 445-3720. 5. Adjust the IV pole/arm clutch assemblies (refer to procedure 4.16). This solves the problem. ↓...

  • Page 56: Pole Malfunction

    IV pole/arm assembly (refer to procedure 4.16). If this solves the problem, go to “Final Actions” on page 2-5. Otherwise, call Hill-Rom Technical Support at (800) 445-3720. 4. Take appropriate actions to eliminate the interference. This solves the problem CarePorter™...
  • Page 57 2.9 IV Pole Malfunction Chapter 2: Troubleshooting Procedures ↓ → Call Hill-Rom Technical Support at (800) 445-3720. 5. Go to “Final Actions” on page 2-5. Page 2 - 20 CarePorter™ Cart Service Manual (man239)

  • Page 58: Chapter 3: Theory Of Operation

    Chapter 3 Theory of Operation Chapter Contents Electrical System ..........3 - 3 Theory of Operation .
  • Page 59 Chapter 3: Theory of Operation NOTES: Page 3 - 2 CarePorter™ Cart Service Manual (man239)
  • Page 60 Electrical System Chapter 3: Theory of Operation Electrical System Figure 3-1. Column Wiring Diagram Refer to fold-out FO 3-1 at the rear of this manual. Figure 3-2. Base Wiring Diagram Refer to fold-out FO 3-2 at the rear of this manual. Figure 3-3.
  • Page 61 Electrical System Chapter 3: Theory of Operation Figure 3-4. Connection Board Wiring Diagram m239_043 Page 3 - 4 CarePorter™ Cart Service Manual (man239)
  • Page 62 Theory of Operation Chapter 3: Theory of Operation Theory of Operation A theory of operation is not available for the CarePorter™ Cart. CarePorter™ Cart Service Manual (man239) Page 3 - 5...
  • Page 63 Theory of Operation Chapter 3: Theory of Operation NOTES: Page 3 - 6 CarePorter™ Cart Service Manual (man239)
  • Page 64 Chapter 4 Removal, Replacement, and Adjustment Procedures Chapter Contents Transport Power Module (TPM) Battery Pack......4 - 5 Removal .

  • Page 65: Chapter 4: Removal, Replacement, And Adjustment Procedures

    Chapter 4: Removal, Replacement, and Adjustment Procedures Removal ........... . . 4 - 21 Replacement .
  • Page 66 Chapter 4: Removal, Replacement, and Adjustment Procedures Power Cord/Plug Assembly ......... 4 - 41 Removal .
  • Page 67 Chapter 4: Removal, Replacement, and Adjustment Procedures NOTES: Page 4 - 4 CarePorter™ Cart Service Manual (man239)

  • Page 68: Transport Power Module (Tpm) Battery Pack

    None WARNING: Replace the battery pack only with the manufacturer’s equipment supplied by Hill-Rom. Failure to do so could result in personal injury or equipment damage. WARNING: Do not discard the battery pack into a fire. The battery pack may explode, and possible personal injury or equipment damage could occur.

  • Page 69: Replacement

    4.1 Transport Power Module (TPM) Battery Pack Chapter 4: Removal, Replacement, and Adjustment Procedures Figure 4-1. Transport Power Module (TPM) Battery Pack Location m239_039 CAUTION: Before removing the TPM battery pack, unplug the TPM battery pack cable. Failure to do so could result in equipment damage. 5.

  • Page 70: Adjustment

    4.1 Transport Power Module (TPM) Battery Pack Chapter 4: Removal, Replacement, and Adjustment Procedures CAUTION: Ensure that the TPM battery pack connector is properly connected to the TPM battery pack. Failure to do so could result in equipment damage. 2. Before operating the CarePorter™ Cart, ensure that all connections are properly connected.

  • Page 71: Printed Circuit Board Assembly (Motorized Shelf)

    4.2 Printed Circuit Board Assembly (Motorized Shelf) Chapter 4: Removal, Replacement, and Adjustment Procedures Printed Circuit Board Assembly (Motorized Shelf) Tools required: Phillips head screwdriver Needle nose pliers Antistatic (electrostatic discharge) strap CAUTION: Adhere to all electrical safety precautions when servicing the unit’s electrical system.
  • Page 72 4.2 Printed Circuit Board Assembly (Motorized Shelf) Chapter 4: Removal, Replacement, and Adjustment Procedures Figure 4-2. Printed Circuit Board Assembly (Motorized Shelf) m239_067 6. Remove the shelf cover (B) from the CarePorter™ Cart (D). 7. Using the phillips head screwdriver, remove the four screws (E) that secure the printed circuit board cover (F) to the shelf carriage weldment (C).

  • Page 73: Installation

    4.2 Printed Circuit Board Assembly (Motorized Shelf) Chapter 4: Removal, Replacement, and Adjustment Procedures Installation CAUTION: Ensure that the color-coded wires are connected properly as marked. Failure to do so could result in equipment damage. To install the replacement printed circuit board (G), reverse the removal procedure.

  • Page 74: Transport Power Module (Tpm)

    4.3 Transport Power Module (TPM) Chapter 4: Removal, Replacement, and Adjustment Procedures Transport Power Module (TPM) Tools required: Phillips head screwdriver 11/32" socket Ratchet Antistatic strap CAUTION: Adhere to all electrical safety precautions when servicing the unit’s electrical system. Failure to do so could result in equipment damage. CAUTION: Ensure that your hands are clean, and only handle the P.C.
  • Page 75 4.3 Transport Power Module (TPM) Chapter 4: Removal, Replacement, and Adjustment Procedures Figure 4-3. Transport Power Module (TPM) Battery Pack Location m239_039 CAUTION: Before removing the TPM battery pack, unplug the TPM battery pack cable. Failure to do so could result in equipment damage. 6.
  • Page 76 4.3 Transport Power Module (TPM) Chapter 4: Removal, Replacement, and Adjustment Procedures Figure 4-4. TPM Cover Plate Removal m239_072 9. Remove the TPM cover plate (B) from the CarePorter™ Cart (C). WARNING: Mark and note the position and proper connection of all wiring before disconnecting.

  • Page 77: Replacement

    4.3 Transport Power Module (TPM) Chapter 4: Removal, Replacement, and Adjustment Procedures 16. Mark and note the orientation and proper connection of all wiring to ensure proper installation during the replacement procedure. 17. Carefully disconnect the receptacle output connectors from the TPM. 18.

  • Page 78: Adjustment

    4.3 Transport Power Module (TPM) Chapter 4: Removal, Replacement, and Adjustment Procedures Adjustment No adjustment is required for the TPM. CarePorter™ Cart Service Manual (man239) Page 4 - 15...

  • Page 79: Line Voltage Fuse

    4.4 Line Voltage Fuse Chapter 4: Removal, Replacement, and Adjustment Procedures Line Voltage Fuse Tools required: Screwdriver Antistatic strap CAUTION: Adhere to all electrical safety precautions when servicing the unit’s electrical system. Failure to do so could result in equipment damage. CAUTION: Ensure that your hands are clean, and only handle the P.C.

  • Page 80: Replacement

    4.4 Line Voltage Fuse Chapter 4: Removal, Replacement, and Adjustment Procedures Figure 4-5. Line Voltage Fuse Location m239_038 6. Remove the line voltage fuse (C) from the fuse housing (B). Replacement 1. Install a 5 A, slo-blo fuse (C) into the fuse housing (B). 2.

  • Page 81: Printed Circuit Board Fuse

    4.5 Printed Circuit Board Fuse Chapter 4: Removal, Replacement, and Adjustment Procedures Printed Circuit Board Fuse Tools required: Phillips head screwdriver Needle nose pliers Antistatic strap CAUTION: Adhere to all electrical safety precautions when servicing the unit’s electrical system. Failure to do so could result in equipment damage. CAUTION: Ensure that your hands are clean, and only handle the P.C.

  • Page 82: Replacement

    4.5 Printed Circuit Board Fuse Chapter 4: Removal, Replacement, and Adjustment Procedures Figure 4-6. Printed Circuit Board Fuse Location m239_068 6. Remove the shelf cover (B) from the CarePorter™ Cart (D). 7. Using the phillips head screwdriver, remove the four screws (E) that secure the printed circuit board cover (F) to the shelf carriage weldment (C).

  • Page 83: Adjustment

    4.5 Printed Circuit Board Fuse Chapter 4: Removal, Replacement, and Adjustment Procedures NOTE: The replacement fuse must be the correct fuse that is specified. Adjustment No adjustment is required for the high voltage fuse (H). Page 4 - 20 CarePorter™ Cart Service Manual (man239)

  • Page 84: Duplex Receptacle

    4.6 Duplex Receptacle Chapter 4: Removal, Replacement, and Adjustment Procedures Duplex Receptacle Tools required: Screwdriver Phillips head screwdriver Removal CAUTION: Adhere to all electrical safety precautions when servicing the unit’s electrical system. Failure to do so could result in equipment damage. 1.

  • Page 85: Replacement

    4.6 Duplex Receptacle Chapter 4: Removal, Replacement, and Adjustment Procedures Figure 4-7. Duplex Receptacle Removal m239_046 6. Remove the duplex receptacle faceplate (B). 7. Using the phillips head screwdriver, remove the two screws (C) that secure the duplex receptacle (D) to the device mount weldment (E). 8.

  • Page 86: Adjustment

    4.6 Duplex Receptacle Chapter 4: Removal, Replacement, and Adjustment Procedures 2. Using the screwdriver, tighten the terminal screws (G). 3. Push the duplex receptacle (D) into the opening in the device mount weldment (E). 4. Using the phillips head screwdriver, install the two screws (C) that secure the duplex receptacle (D) to the device mount weldment (E).

  • Page 87: Powered Equipment Shelf Rocker Switch

    4.7 Powered Equipment Shelf Rocker Switch Chapter 4: Removal, Replacement, and Adjustment Procedures Powered Equipment Shelf Rocker Switch Tools required: Screwdriver Phillips head screwdriver Removal CAUTION: Adhere to all electrical safety precautions when servicing the unit’s electrical system. Failure to do so could result in equipment damage. 1.

  • Page 88: Replacement

    4.7 Powered Equipment Shelf Rocker Switch Chapter 4: Removal, Replacement, and Adjustment Procedures Figure 4-8. Rocker Switch Removal m239_048 6. Pull the rocker switch faceplate (B) and rocker switch (C) out of the opening in the device mount weldment (D). 7.

  • Page 89: Breaker Switches

    4.8 Breaker Switches Chapter 4: Removal, Replacement, and Adjustment Procedures Breaker Switches Tools required: Phillips head screwdriver Needle nose pliers Removal CAUTION: Adhere to all electrical safety precautions when servicing the unit’s electrical system. Failure to do so could result in equipment damage. 1.
  • Page 90 4.8 Breaker Switches Chapter 4: Removal, Replacement, and Adjustment Procedures Figure 4-9. TPM Cover Plate Removal m239_072 6. Remove the TPM cover plate (B) from the CarePorter™ Cart (C). 7. Disconnect the wires (D) from the damaged breaker switch (E) (see figure 4-10 on page 4-28).

  • Page 91: Replacement

    4.8 Breaker Switches Chapter 4: Removal, Replacement, and Adjustment Procedures Figure 4-10. Breaker Switch Removal m239_073 8. Note the color, orientation, and location of the wires (D). NOTE: Note the orientation of the breakers to ensure proper positioning during the replacement procedure.

  • Page 92: Simplex Receptacle

    4.9 Simplex Receptacle Chapter 4: Removal, Replacement, and Adjustment Procedures Simplex Receptacle Tools required: Screwdriver Phillips head screwdriver Removal CAUTION: Adhere to all electrical safety precautions when servicing the unit’s electrical system. Failure to do so could result in equipment damage. 1.

  • Page 93: Replacement

    4.9 Simplex Receptacle Chapter 4: Removal, Replacement, and Adjustment Procedures Figure 4-11. Simplex Receptacle Removal m239_047 6. Remove the simplex receptacle faceplate (B). 7. Using the phillips head screwdriver, remove the two screws (C) that secure the simplex receptacle (D) to the device mount weldment (E). 8.

  • Page 94: Adjustment

    4.9 Simplex Receptacle Chapter 4: Removal, Replacement, and Adjustment Procedures 2. Using the screwdriver, tighten the terminal screws (G). 3. Push the new simplex receptacle (D) into the opening in the device mount weldment (E). 4. Using the phillips head screwdriver, install the two screws (C) that secure the simplex receptacle (D) to the device mount weldment (E).

  • Page 95: 4.10 Tpm Display Board

    4.10 TPM Display Board Chapter 4: Removal, Replacement, and Adjustment Procedures 4.10 TPM Display Board Tools required: Phillips head screwdriver Screwdriver Antistatic (electrostatic discharge) strap Parts required: 59864 TPM display board Removal CAUTION: Adhere to all electrical safety precautions when servicing the unit’s electrical system.

  • Page 96: Replacement

    4.10 TPM Display Board Chapter 4: Removal, Replacement, and Adjustment Procedures 5. Remove the two ISS socket adapters (A) from the top cover assembly (B) (see figure 4-12 on page 4-33). Figure 4-12. TPM Display Board Removal m239_049 6. Carefully lift up the top cover assembly (B) to expose the TPM display board (C).

  • Page 97: Adjustment

    4.10 TPM Display Board Chapter 4: Removal, Replacement, and Adjustment Procedures Adjustment No adjustment is required for the TPM display board (C). Page 4 - 34 CarePorter™ Cart Service Manual (man239)

  • Page 98: 4.11 Gas Display Board

    4.11 Gas Display Board Chapter 4: Removal, Replacement, and Adjustment Procedures 4.11 Gas Display Board Tools required: Phillips head screwdriver Screwdriver Antistatic (electrostatic discharge) strap Removal CAUTION: Adhere to all electrical safety precautions when servicing the unit’s electrical system. Failure to do so could result in equipment damage. CAUTION: Ensure that your hands are clean, and only handle the P.C.

  • Page 99: Replacement

    4.11 Gas Display Board Chapter 4: Removal, Replacement, and Adjustment Procedures Figure 4-13. Gas Display Board Removal m239_050 6. Carefully lift up the top cover assembly (B) to expose the gas display board (C). 7. Carefully disconnect the gas display cable (D) from the gas display board (C).

  • Page 100: 4.12 Gas Spring

    4.12 Gas Spring Chapter 4: Removal, Replacement, and Adjustment Procedures 4.12 Gas Spring Tools required: Small screwdriver Removal 1. Place the On/Standby switch to the Standby position. SHOCK HAZARD: To minimize the risk of electrical shock or damage to equipment, disconnect all electrical power to the CarePorter™...

  • Page 101: Replacement

    4.12 Gas Spring Chapter 4: Removal, Replacement, and Adjustment Procedures Figure 4-14. Gas Spring Assembly m239_044 6. Remove the gas spring assembly (B) from the base weldment (D). Replacement 1. Insert the ball stud (C) into one end of the new gas spring assembly (B), and apply pressure to the gas spring assembly (B) until the ball stud (C) snaps into the clip (A).

  • Page 102: 4.13 Caster

    4.13 Caster Chapter 4: Removal, Replacement, and Adjustment Procedures 4.13 Caster Tools required: 5 mm allen wrench 6" (15 cm) block Removal SHOCK HAZARD: To minimize the risk of electrical shock or damage to equipment, disconnect all electrical power to the CarePorter™ Cart before working on it.

  • Page 103: Replacement

    4.13 Caster Chapter 4: Removal, Replacement, and Adjustment Procedures Figure 4-15. Caster Location m239_045 6. Remove the caster (B) from the base weldment (D). Replacement To install the replacement caster (B), reverse the removal procedure. Adjustment No adjustment is required for the caster assembly. Page 4 - 40 CarePorter™...

  • Page 104: 4.14 Power Cord/Plug Assembly

    4.14 Power Cord/Plug Assembly Chapter 4: Removal, Replacement, and Adjustment Procedures 4.14 Power Cord/Plug Assembly Tools required: Phillips head screwdriver Adjustable wrench Removal 1. Place the On/Standby switch to the Standby position. SHOCK HAZARD: To minimize the risk of electrical shock or damage to equipment, disconnect all electrical power to the CarePorter™...

  • Page 105: Adjustment

    4.14 Power Cord/Plug Assembly Chapter 4: Removal, Replacement, and Adjustment Procedures Adjustment No adjustment is required for the power cord assembly. Page 4 - 42 CarePorter™ Cart Service Manual (man239)

  • Page 106: 4.15 Latch Assembly

    4.15 Latch Assembly Chapter 4: Removal, Replacement, and Adjustment Procedures 4.15 Latch Assembly Tools required: #2 phillips head screwdriver T30 Torx® head bit Ratchet Screwdriver 5/32" hex key allen wrench Anti-static (electrostatic discharge) strap CAUTION: Adhere to all electrical safety precautions when servicing the unit’s electrical system.
  • Page 107 4.15 Latch Assembly Chapter 4: Removal, Replacement, and Adjustment Procedures 5. Remove the two ISS socket adapters (A) from the top cover assembly (B) (see figure 4-16 on page 4-44). Figure 4-16. Top Cover Assembly m239_069 6. Carefully lift up the top cover assembly (B) to expose the TPM display board (C) and gas display board (O).
  • Page 108 4.15 Latch Assembly Chapter 4: Removal, Replacement, and Adjustment Procedures 12. Remove the bulkhead/stabilizer weldment (H) from the CarePorter™ Cart (F). 13. Using the #2 phillips head screwdriver, remove the self-tapping screw (P), that secures the green ground wire (Q) to the hole located on the front of the base assembly (R) (see figure 4-17 on page 4-45).

  • Page 109: Replacement

    4.15 Latch Assembly Chapter 4: Removal, Replacement, and Adjustment Procedures WARNING: Ensure the IV pole does not slip downward during the removal procedure. Failure to do so could result in personal injury or equipment damage. 14. Using the 5/32" hex key allen wrench, remove the four screws (K) that secure the IV pole (L) to the correlating vertical column (J).

  • Page 110: 4.16 Iv Pole/Arm Assembly

    4.16 IV Pole/Arm Assembly Chapter 4: Removal, Replacement, and Adjustment Procedures 4.16 IV Pole/Arm Assembly Tools required: #2 phillips head screwdriver 5/32" hex key allen wrench Screwdriver Torque wrench 5/32" hex key allen bit Ratchet 9/16" socket Adjustable wrench 6 mm allen wrench WARNING: Use proper lifting methods.
  • Page 111 4.16 IV Pole/Arm Assembly Chapter 4: Removal, Replacement, and Adjustment Procedures Figure 4-18. IV Arm and Pole Assembly m239_060 6. Using the 5/32" hex key allen wrench, remove the two button socket head cap screws (C) from the threaded holes (K) that secure the upper hinge (J) of the IV arm/pole assembly (A) to the upper mounting track (H).

  • Page 112: Replacement

    4.16 IV Pole/Arm Assembly Chapter 4: Removal, Replacement, and Adjustment Procedures Replacement 1. Using the 5/32" hex key allen wrench, install, without tightening, the two button-socket head cap screws (C) into the threaded holes (D), and install the lower hinge (I) of the IV arm/pole assembly (A) to the lower mounting track (E) located on the vertical column (F).

  • Page 113: Iv Pole Clutch Assembly

    4.16 IV Pole/Arm Assembly Chapter 4: Removal, Replacement, and Adjustment Procedures Figure 4-19. IV Pole/Arm Adjustment m239_078 2. Using the torque wrench and 9/16" socket, tighten the self locking nut (A) · until the force to move the IV arm is 7-17 lb (0.80-1.92 N IV Pole Clutch Assembly 1.

  • Page 114: 4.17 Oxygen Manifold Assembly

    4.17 Oxygen Manifold Assembly Chapter 4: Removal, Replacement, and Adjustment Procedures 4.17 Oxygen Manifold Assembly Tools required: 5/32" hex key allen wrench Adjustable wrench Removal 1. Place the On/Standby switch to the Standby position. SHOCK HAZARD: To minimize the risk of electrical shock or damage to equipment, disconnect all electrical power to the CarePorter™...

  • Page 115: Replacement

    4.17 Oxygen Manifold Assembly Chapter 4: Removal, Replacement, and Adjustment Procedures Replacement To install the replacement oxygen manifold assembly, reverse the removal procedure. Adjustment No adjustment is required for the oxygen manifold assembly. Page 4 - 52 CarePorter™ Cart Service Manual (man239)

  • Page 116: 4.18 Air Manifold Assembly

    4.18 Air Manifold Assembly Chapter 4: Removal, Replacement, and Adjustment Procedures 4.18 Air Manifold Assembly Tools required: 5/32" hex key allen wrench Removal 1. Place the On/Standby switch to the Standby position. SHOCK HAZARD: To minimize the risk of electrical shock or damage to equipment, disconnect all electrical power to the CarePorter™...

  • Page 117: Replacement

    4.18 Air Manifold Assembly Chapter 4: Removal, Replacement, and Adjustment Procedures Replacement To install the replacement air manifold assembly (B), reverse the removal procedure. Adjustment No adjustment is required for the air manifold assembly (B). Page 4 - 54 CarePorter™ Cart Service Manual (man239)

  • Page 118: 4.19 Motor Assembly

    4.19 Motor Assembly Chapter 4: Removal, Replacement, and Adjustment Procedures 4.19 Motor Assembly Tools required: Screwdriver #2 phillips head screwdriver Ratchet T25 Torx® head bit T30 Torx® head bit Wood support block 5/32" hex bit Gear alignment tool Removal 1. Place the On/Standby switch to the Standby position. SHOCK HAZARD: To minimize the risk of electrical shock or damage to equipment, disconnect all electrical power to the CarePorter™...
  • Page 119 4.19 Motor Assembly Chapter 4: Removal, Replacement, and Adjustment Procedures Figure 4-20. Top Cover Assembly Removal m239_069 6. Carefully lift up the top cover assembly (B) to expose the TPM display board (C) and gas display board (O). 7. Disconnect the TPM display cable (D) from the TPM display board (C). 8.
  • Page 120 4.19 Motor Assembly Chapter 4: Removal, Replacement, and Adjustment Procedures 13. Using the phillips head screwdriver, remove the six screws (K) that secure the front panel wire cover (L) to the front panel weldment (M) (see figure 4-21 on page 4-57). Figure 4-21.
  • Page 121 4.19 Motor Assembly Chapter 4: Removal, Replacement, and Adjustment Procedures Figure 4-22. Motor Assembly Removal m239_076 Page 4 - 58 CarePorter™ Cart Service Manual (man239)

  • Page 122: Replacement

    4.19 Motor Assembly Chapter 4: Removal, Replacement, and Adjustment Procedures 18. Carefully remove the front panel weldment (M) from the CarePorter™ Cart (F). NOTE: Be careful not to scratch the front panel weldment (M) when removing it from the CarePorter™ Cart (F). WARNING: Use the wood support block to support the ventilator shelf.

  • Page 123: Adjustment

    4.19 Motor Assembly Chapter 4: Removal, Replacement, and Adjustment Procedures WARNING: Ensure that the gears are aligned, and parallel to mesh properly. Failure to do so could result in personal injury or equipment damage. 2. Use the gear alignment tool to align the gears during installation. Ensure that the gears are parallel to mesh properly.

  • Page 124: Push Handle Cover (Side)

    4.20 Push Handle Cover (Side) Chapter 4: Removal, Replacement, and Adjustment Procedures 4.20 Push Handle Cover (Side) Tools required: Box knife Removal 1. Set the brake casters to the brake position. 2. Using the box knife, make a relief cut on the side push handle cover. 3.

  • Page 125: Replacement

    4.20 Push Handle Cover (Side) Chapter 4: Removal, Replacement, and Adjustment Procedures 4. Remove the side push handle cover (A) from the bulkhead/stabilizer weldment (C). Replacement To install the replacement side push handle cover (A), reverse the removal procedure. Adjustment No adjustment is required for the side push handle cover (A).
  • Page 126 Chapter 5 Parts List Chapter Contents Warranty ............5 - 3 Service Parts Ordering .
  • Page 127 Chapter 5: Parts List Bed Attachment Kit for Century CC®/EFICA CC® Dynamic Air Therapy® Unit—P301001 ......... . 5 - 41 Bed Attachment Kit for GPS®...

  • Page 128: Warranty

    Replacement of non-technical items will be the responsibility of the customer. If requested by Hill-Rom, products or parts for which a warranty claim is made shall be returned prepaid to Hill-Rom’s factory.
  • Page 129 Warranty Chapter 5: Parts List NOTES: Page 5 - 4 CarePorter™ Cart Service Manual (man239)

  • Page 130: Service Parts Ordering

    Find the product number and serial number on the product identification label (A) (see figure 5-1 on page 5-5). Figure 5-1. Product Identification Label Location m239_066 Call Hill-Rom Technical Support at (800) 445-3720 with the following information: • Six-digit customer account number • Purchase order number •...
  • Page 131 Service Parts Ordering Chapter 5: Parts List Hill-Rom also provides a fax number to promptly order parts, request part prices and availability, or follow up on a service order. The fax number is (812) 934-8472. To order parts, a $40.00 minimum will prevent a charge for processing your order.

  • Page 132: Exchange Policy

    In some cases, the invoice accompanying the parts will show the full selling price (only for internal use at Hill-Rom). Do not confuse this price with your price. Do not return any parts without an RMA number. When parts/products have been requested to be returned, Hill-Rom will include an RMA packet with the parts/products shipment.

  • Page 133: Recommended Spare Parts

    Recommended Spare Parts Chapter 5: Parts List Recommended Spare Parts For a recommended spare parts list to service five units or more, see table 5-1 on page 5-8. Table 5-1. Recommended Spare Parts Part Number Quantity Description 5948903 (3000) Caster, total lock 5948901 (3000) Caster, swivel 203120 (3000)
  • Page 134 Recommended Spare Parts Chapter 5: Parts List NOTES: CarePorter™ Cart Service Manual (man239) Page 5 - 9...

  • Page 135: Careporter™ Cart Assembly (Sheet 1 Of 4)

    CarePorter™ Cart Assembly (Sheet 1 of 4) Chapter 5: Parts List CarePorter™ Cart Assembly (Sheet 1 of 4) Figure 5-2. CarePorter™ Cart Assembly (Sheet 1 of 4) m239_027 Page 5 - 10 CarePorter™ Cart Service Manual (man239)
  • Page 136 CarePorter™ Cart Assembly (Sheet 1 of 4) Chapter 5: Parts List Table 5-2. CarePorter™ Cart Assembly (Sheet 1 of 4) Item Number Part Number Quantity Description 20314602 (3000) IV pole assembly—rh 203233 (3000) Ambu-bag carrier assembly 57018-04 (3000) Screw 20339101 (3000) Air fitting assembly, US 20339201 (3000) Oxygen fitting assembly, US...

  • Page 137: Careporter™ Cart Assembly (Sheet 2 Of 4)

    CarePorter™ Cart Assembly (Sheet 2 of 4) Chapter 5: Parts List CarePorter™ Cart Assembly (Sheet 2 of 4) Figure 5-3. CarePorter™ Cart Assembly (Sheet 2 of 4) m239_028 Page 5 - 12 CarePorter™ Cart Service Manual (man239)
  • Page 138 CarePorter™ Cart Assembly (Sheet 2 of 4) Chapter 5: Parts List Table 5-3. CarePorter™ Cart Assembly (Sheet 2 of 4) Item Number Part Number Quantity Description 203659 (3000) Cable clamp 393 (3000) Screw 203712 (3000) Cable clamp, 5/16 52945-02 (3000) Screw, #6 x 3/8 truss head 203901 (3000) Side cover...
  • Page 139 CarePorter™ Cart Assembly (Sheet 2 of 4) Chapter 5: Parts List Item Number Part Number Quantity Description 59857 (3000) Grip, side handle 59662 (3000) Air manifold assembly 203180 (3000) Label, battery door 203334 (3000) Cable clamp 5965502 (3000) Mounting bracket assembly handle—rh 5966002 (3000) SBHCS, 1/4 - 20 x 0.625 UNRC-3A 59958 (3000)
  • Page 140 CarePorter™ Cart Assembly (Sheet 2 of 4) Chapter 5: Parts List NOTES: CarePorter™ Cart Service Manual (man239) Page 5 - 15...

  • Page 141: Careporter™ Cart Assembly (Sheet 3 Of 4)

    CarePorter™ Cart Assembly (Sheet 3 of 4) Chapter 5: Parts List CarePorter™ Cart Assembly (Sheet 3 of 4) Figure 5-4. CarePorter™ Cart Assembly (Sheet 3 of 4) m239_029 Page 5 - 16 CarePorter™ Cart Service Manual (man239)
  • Page 142 CarePorter™ Cart Assembly (Sheet 3 of 4) Chapter 5: Parts List Table 5-4. CarePorter™ Cart Assembly (Sheet 3 of 4) Item Number Part Number Quantity Description 5701808 (3000) Screw #8 —32 x 0.750 tri-lobe ph 5993302 (3000) Gear rack, motorized shelf, lh 203072 (3000) Cover, roller 52555-03 (3000)
  • Page 143 CarePorter™ Cart Assembly (Sheet 3 of 4) Chapter 5: Parts List Item Number Part Number Quantity Description 5992302 (3000) Cover, extrusion access, rh 203834 (3000) Seal Page 5 - 18 CarePorter™ Cart Service Manual (man239)
  • Page 144 CarePorter™ Cart Assembly (Sheet 3 of 4) Chapter 5: Parts List NOTES: CarePorter™ Cart Service Manual (man239) Page 5 - 19...

  • Page 145: Careporter™ Cart Assembly (Sheet 4 Of 4)

    CarePorter™ Cart Assembly (Sheet 4 of 4) Chapter 5: Parts List CarePorter™ Cart Assembly (Sheet 4 of 4) Figure 5-5. CarePorter™ Cart Assembly (Sheet 4 of 4) m239_074 Page 5 - 20 CarePorter™ Cart Service Manual (man239)
  • Page 146 CarePorter™ Cart Assembly (Sheet 4 of 4) Chapter 5: Parts List Table 5-5. CarePorter™ Cart Assembly (Sheet 4 of 4) Item Number Part Number Quantity Description 203039 (3000) Wire cover, high voltage 393 (3000) Screw 203912 (3000) Label, liquid in battery 59866 (3000) Assembly, battery pack 52945-02 (3000)

  • Page 147: Base Assembly

    Base Assembly Chapter 5: Parts List Base Assembly Figure 5-6. Base Assembly m239_030 Page 5 - 22 CarePorter™ Cart Service Manual (man239)
  • Page 148 Base Assembly Chapter 5: Parts List Table 5-6. Base Assembly Item Number Part Number Quantity Description 203638 (3000) Stop, battery door 59881 (3000) Socket button head cap screw, M8 x 25 5948903 (3000) Caster, total lock 5948502 (3000) Weldment, rear leg, RH 58319 (3000) Bearing, flanged, 0.375 x 0.500 x 0.375 59490 (3000)

  • Page 149: Motorized Shelf Assembly

    Motorized Shelf Assembly Chapter 5: Parts List Motorized Shelf Assembly Figure 5-7. Motorized Shelf Assembly m239_031 Page 5 - 24 CarePorter™ Cart Service Manual (man239)
  • Page 150 Motorized Shelf Assembly Chapter 5: Parts List Table 5-7. Motorized Shelf Assembly Item Number Part Number Quantity Description 203421(3000) Snap ring, 5/8 201469 (3000) Snap ring, 3/8 203065 (3000) Internal tooth lockwasher, 1/4 203647 (3000) Du flange bearing, 3/8 x 3/8 203067 (3000) Set screw, 1/4-28 x 0.500 203068 (3000)
  • Page 151 Motorized Shelf Assembly Chapter 5: Parts List Item Number Part Number Quantity Description 59937 (3000) Top roller, shelf carriage 59938 (3000) Woodruff key, #404 59939 (3000) Woodruff key, #303 59942 (3000) Strain relief, angle 59943 (3000) Bushing, sleeve, 1.5 x 1.75 x 1.5 59944 (3000) Washer, 2.0 OD x 1.5 ID 59945 (3000)
  • Page 152 Motorized Shelf Assembly Chapter 5: Parts List NOTES: CarePorter™ Cart Service Manual (man239) Page 5 - 27...

  • Page 153: Device Mount Assemblies

    Device Mount Assemblies Chapter 5: Parts List Device Mount Assemblies Figure 5-8. Device Mount Assembly (Left-Hand Shown) m239_032 Page 5 - 28 CarePorter™ Cart Service Manual (man239)
  • Page 154 Device Mount Assemblies Chapter 5: Parts List Table 5-8. Device Mount Assemblies Item Number Part Number Quantity Description 15250 (3000) Locknut washer base 52243-07 (3000) Screw 5999901 (3000) Weldment, device mount, left 5999902 (3000) Weldment, device mount, right 203179 (3000) Faceplate up/down switch 203218 (3000) Label, shelf switch...

  • Page 155: Iv Arm/Pole Assemblies

    IV Arm/Pole Assemblies Chapter 5: Parts List IV Arm/Pole Assemblies Figure 5-9. IV Arm/Pole Assembly (Left-Hand Shown) m239_033 Page 5 - 30 CarePorter™ Cart Service Manual (man239)
  • Page 156 IV Arm/Pole Assemblies Chapter 5: Parts List Table 5-9. IV Arm/Pole Assemblies Item Number Part Number Quantity Description 59527 (3000) IV arm assembly 59554 (3000) IV pole assembly 5987801 (3000) Upper hinge assembly, IV arm, LH 5987802 (3000) Upper hinge assembly, IV arm, RH 59879 (3000) Lower hinge assembly, IV arm 59568 (3000)

  • Page 157: Top Cover Assembly

    Top Cover Assembly Chapter 5: Parts List Top Cover Assembly Figure 5-10. Top Cover Assembly m239_034 Table 5-10. Top Cover Assembly Item Number Part Number Quantity Description 59864 (3000) TPM display 393 (3000) Screw 59849 (3000) Column cover 203190 (3000) Top assembly, gas alarm 59863 (3000) Label, TPM...

  • Page 158: Ambu-Bag Mount

    Ambu-Bag Mount Chapter 5: Parts List Ambu-Bag Mount Figure 5-11. Ambu-Bag Mount m239_035 Table 5-11. Ambu-Bag Mount Item Number Part Number Quantity Description 203231 (3000) Knob, 4 prong, 3/8-16 203230 (3000) Universal pole holder 5966001 (3000) Socket button head screw, 1/4-20 x - 0.500 UNRC-3A 203228 (3000) Basket, Ambu-bag...

  • Page 159: Monitor/Equipment Shelf-P300101

    Monitor/Equipment Shelf—P300101 Chapter 5: Parts List Monitor/Equipment Shelf—P300101 Figure 5-12. Monitor/Equipment Shelf—P300101 m239_001 Table 5-12. Monitor/Equipment Shelf—P300101 Item Number Part Number Quantity Description 203319 (3000) Bracket weldment, vent display 203421 (3000) Snap ring, 5/8 203320 (3000) Bushing, flange, 0.625 x 0.75 x 0.5 L 53913 (3000) Knob assembly 10595 (3000)

  • Page 160: Vent Display Mount, Puritan-Bennett®-P300301

    Vent Display Mount, Puritan-Bennett®—P300301 Chapter 5: Parts List Vent Display Mount, Puritan-Bennett®—P300301 Figure 5-13. Vent Display Mount, Puritan-Bennett®—P300301 m239_002 Table 5-13. Vent Display Mount, Puritan-Bennett®—P300301 Item Number Part Number Quantity Description 25820 (3000) Screw 53913 (3000) Knob assembly 57706 (3000) Nut, #6-32, nylock 203319 (3000) Bracket weldment, vent display...

  • Page 161: Vent Display Mount, Siemens™-P300302

    Vent Display Mount, Siemens™—P300302 Chapter 5: Parts List Vent Display Mount, Siemens™—P300302 Figure 5-14. Vent Display Mount, Siemens™—P300302 m239_003 Table 5-14. Vent Display Mount, Siemens™—P300302 Item Number Part Number Quantity Description 53913 (3000) Knob assembly 203421 (3000) Snap ring, 5/8 203319 (3000) Bracket weldment, vent display 203320 (3000)

  • Page 162: Blender Bracket-P300401

    Blender Bracket—P300401 Chapter 5: Parts List Blender Bracket—P300401 Figure 5-15. Blender Bracket—P300401 m239_004 Table 5-15. Blender Bracket—P300401 Item Number Part Number Quantity Description 203197 (3000) Finish plug, 0.50 x 1.00 203285 (3000) Blender bracket weldment CarePorter™ Cart Service Manual (man239) Page 5 - 37...

  • Page 163: Humidifier Bracket, Concha® 3-P300501

    Humidifier Bracket, Concha® 3—P300501 Chapter 5: Parts List Humidifier Bracket, Concha® 3—P300501 Figure 5-16. Humidifier Bracket, Concha® 3—P300501 m239_005 Table 5-16. Humidifier Bracket, Concha® 3—P300501 Item Number Part Number Quantity Description 55792 (3000) Locknut 5998703 (3000) Hex head cap screw, 1/4-20 x 1.750 203223 (3000) Heater bracket weldment Page 5 - 38...

  • Page 164: Humidifier Bracket, Fisher & Paykel®-P300502

    Humidifier Bracket, Fisher & Paykel®—P300502 Chapter 5: Parts List Humidifier Bracket, Fisher & Paykel®—P300502 Figure 5-17. Humidifier Bracket, Fisher & Paykel®—P300502 m239_006 Table 5-17. Humidifier Bracket, Fisher & Paykel®—P300502 Item Number Part Number Quantity Description 203197 (3000) Finish plug, 0.50 x 1.00 203286 (3000) Humidifier bracket weldment CarePorter™...

  • Page 165: Bed Attachment Kit For Advance® Series Bed-P300701

    Bed Attachment Kit for Advance® Series Bed—P300701 Chapter 5: Parts List Bed Attachment Kit for Advance® Series Bed—P300701 Figure 5-18. Bed Attachment Kit for Advance® Series Bed—P300701 m239_012 Table 5-18. Bed Attachment Kit for Advance® Series Bed—P300701 Item Number Part Number Quantity Description 20300801 (3000) 1...

  • Page 166: Bed Attachment Kit For Century Cc®/Efica Cc® Dynamic Air

    Bed Attachment Kit for Century CC®/EFICA CC® Dynamic Air Therapy® Unit—P301001 Chapter 5: Parts List Bed Attachment Kit for Century CC®/EFICA CC® Dynamic Air Therapy® Unit—P301001 Figure 5-19. Bed Attachment Kit for Century CC®/EFICA CC® Dynamic Air Therapy® Unit—P301001 m239_011 Table 5-19.

  • Page 167: Bed Attachment Kit For Gps® Procedural Stretcher-P301101

    Bed Attachment Kit for GPS® Procedural Stretcher—P301101 Chapter 5: Parts List Bed Attachment Kit for GPS® Procedural Stretcher—P301101 Figure 5-20. Bed Attachment Kit for GPS® Procedural Stretcher—P301101 m239_010 Table 5-20. Bed Attachment Kit for GPS® Procedural Stretcher— P301101 Item Number Part Number Quantity Description...

  • Page 168: Bed Attachment Kit For Totalcare® Bed System-P301201

    Bed Attachment Kit for TotalCare® Bed System—P301201 Chapter 5: Parts List Bed Attachment Kit for TotalCare® Bed System—P301201 Figure 5-21. Bed Attachment Kit for TotalCare® Bed System—P301201 m239_009 Table 5-21. Bed Attachment Kit for TotalCare® Bed System—P301201 Item Number Part Number Quantity Description 20308001 (3000) 1...

  • Page 169: Bed Attachment Kit For Transtar® Series Stretcher-P301301

    Bed Attachment Kit for TranStar® Series Stretcher—P301301 Chapter 5: Parts List Bed Attachment Kit for TranStar® Series Stretcher—P301301 Figure 5-22. Bed Attachment Kit for TranStar® Series Stretcher—P301301 m239_008 Page 5 - 44 CarePorter™ Cart Service Manual (man239)
  • Page 170 Bed Attachment Kit for TranStar® Series Stretcher—P301301 Chapter 5: Parts List Table 5-22. Bed Attachment Kit for TranStar® Series Stretcher— P301301 Item Number Part Number Quantity Description 20302201 (3000) 1 Latch guide assembly, left side 20302202 (3000) 1 Latch guide assembly, right side 203023 (3000) Strike slide tube assembly 203017 (3000)
  • Page 171 Bed Attachment Kit for TranStar® Series Stretcher—P301301 Chapter 5: Parts List NOTES: Page 5 - 46 CarePorter™ Cart Service Manual (man239)
  • Page 172 Chapter 6 General Procedures Chapter Contents Cleaning and Care..........6 - 3 General Cleaning .

  • Page 173: Chapter 6: General Procedures

    Chapter 6: General Procedures Transport Power Module Battery Pack......6 - 21 Warning Placard ..........6 - 24 Ambu-Bag Basket.

  • Page 174: Cleaning And Care

    Cleaning and Care Chapter 6: General Procedures Cleaning and Care WARNING: Follow the product manufacturer’s instructions. Failure to do so could result in personal injury or equipment damage. SHOCK HAZARD: Unplug the unit from its power source. Failure to do so could result in personal injury or equipment damage.

  • Page 175: Component Handling

    Component Handling Chapter 6: General Procedures Component Handling CAUTION: Ensure that your hands are clean, and only handle the P.C. boards by their edges to prevent component damage. CAUTION: Wear an antistatic strap when handling electronic components. Failure to do so could result in component damage. CAUTION: Place the removed P.C.

  • Page 176: Lubrication Requirements

    Lubrication Requirements Chapter 6: General Procedures Lubrication Requirements WARNING: Follow the product manufacturer’s instructions. Failure to do so could result in personal injury or equipment damage. CAUTION: Do not use silicone-based lubricants. Equipment damage could occur. CarePorter™ Cart Service Manual (man239) Page 6 - 5...

  • Page 177: Preventive Maintenance

    Preventive Maintenance Chapter 6: General Procedures Preventive Maintenance WARNING: Only facility-authorized maintenance personnel should perform preventive maintenance on the CarePorter™ Cart. Preventive maintenance performed by unauthorized personnel could result in personal injury or equipment damage. The CarePorter™ Cart requires an effective maintenance program. We recommend that you perform annual preventive maintenance (PM) and testing for Joint Commission on Accreditation of Healthcare Organizations (JCAHO).

  • Page 178: Preventive Maintenance Schedule

    Preventive Maintenance Chapter 6: General Procedures Preventive Maintenance Schedule Table 6-1. Preventive Maintenance Schedule Function Procedure Electrical compartment Inspect the covers for signs of fluid leakage into the electrical covers compartment. Replace the seals if necessary. Electrical receptacles Check all electrical receptacles for proper voltage and polarity. Check all electrical receptacles for proper ground conductor extraction force.
  • Page 179 Preventive Maintenance Chapter 6: General Procedures Function Procedure Gas spring Ensure the gas spring pushes the rear legs into the locking posi- tion as the CarePorter™ Cart is moved forward. When the gas spring is fully extended, check the gas spring rod for scratches, nicks, or dents.

  • Page 180: Preventive Maintenance Checklist

    Preventive Maintenance Chapter 6: General Procedures Preventive Maintenance Checklist Table 6-2. Preventive Maintenance Checklist Date Function Electrical compartment Electrical receptacles Electrical test Electrical switches Electrical wiring IV poles/arms Power cord and plug Swivel casters Total lock casters Breaker switches Air system Gas manifold DISS connections Gas spring...

  • Page 181: Century Cc®/Effica Cc® Dynamic Air Therapy Unit Attachment

    6.1 Century CC®/Effica CC® Dynamic Air Therapy Unit Attachment Bracket—P/N P301001 Chapter 6: General Procedures Century CC®/Effica CC® Dynamic Air Therapy Unit Attachment Bracket—P/N P301001 Tools required: 1/2" hex head wrench Adjustable wrench Ratchet 1/2" socket Hilow cylinder block (P/N 87V287S) Installation This section describes how to install the CarePorter™...
  • Page 182 6.1 Century CC®/Effica CC® Dynamic Air Therapy Unit Attachment Bracket—P/N P301001 Chapter 6: General Procedures WARNING: Before working under the raised section of the bed, set the brakes, and install the hilow cylinder safety block. Failure to do so could result in personal injury or equipment damage.
  • Page 183 6.1 Century CC®/Effica CC® Dynamic Air Therapy Unit Attachment Bracket—P/N P301001 Chapter 6: General Procedures Figure 6-2. Roller Bumper Assembly Removal m239_053 8. Using the ratchet and 1/2" socket, remove and discard the four bolts (C) securing the bumper tube assembly (D) to the weight frame assembly (E). 9.
  • Page 184 6.1 Century CC®/Effica CC® Dynamic Air Therapy Unit Attachment Bracket—P/N P301001 Chapter 6: General Procedures Figure 6-3. Bed Attachment Assembly Installation m239_054 13. Ensure that the bed attachment bracket (H) is oriented correctly by matching the bolt patterns. 14. Using the ratchet and 1/2" socket, install the bolts (I), and secure the bed attachment bracket (H) to the bed.

  • Page 185: Removal

    6.1 Century CC®/Effica CC® Dynamic Air Therapy Unit Attachment Bracket—P/N P301001 Chapter 6: General Procedures Removal To remove the bed attachment bracket (H), reverse the installation procedure. Adjustment No adjustment is required for the bed attachment bracket (H). Page 6 - 14 CarePorter™...

  • Page 186: Totalcare® Bed System Attachment Bracket-P/N P301201

    6.2 TotalCare® Bed System Attachment Bracket—P/N P301201 Chapter 6: General Procedures TotalCare® Bed System Attachment Bracket—P/N P301201 Tools required: 1/2" hex head wrench Adjustable wrench Hilow cylinder block (P/N SA1658) Installation This section describes how to install the CarePorter™ Cart bed attachment kit (A) to the TotalCare®...
  • Page 187 6.2 TotalCare® Bed System Attachment Bracket—P/N P301201 Chapter 6: General Procedures WARNING: Before working under the raised section of the bed, set the brakes, and install the hilow cylinder safety brace. Failure to do so could result in personal injury or equipment damage. 1.
  • Page 188 6.2 TotalCare® Bed System Attachment Bracket—P/N P301201 Chapter 6: General Procedures Figure 6-5. Roller Bumper Assembly Removal m239_057 7. Remove the bolts (D), lockwashers (E), and roller bumper assemblies (C) from the bed. 8. Using the 1/2" hex head wrench and the adjustable wrench, install the bolts (G) and locknuts (H) (see figure 6-6 on page 6-18).

  • Page 189: Removal

    6.2 TotalCare® Bed System Attachment Bracket—P/N P301201 Chapter 6: General Procedures Figure 6-6. Bed Attachment Kit Installation m239_058 10. Ensure that the bed attachment bracket (I) is oriented correctly by matching the bolt pattern. 11. Install the opposite bed attachment kit (A) by performing step 6 through step 13 (see figure 6-4 on page 6-15).

  • Page 190: Careporter™ Cart Assembly

    6.3 CarePorter™ Cart Assembly Chapter 6: General Procedures CarePorter™ Cart Assembly Tools required: #2 phillips head screwdriver Screwdriver 5/32" hex key allen wrench Installation This section describes how to install the IV pole assemblies (A), onto the CarePorter™ Cart (V), install the warning placard (P), install the Ambu-bag basket (Q), and charge the Transport Power Module (TPM) battery pack (see figure 6-7 on page 6-19).

  • Page 191: Iv Pole Assembly

    6.3 CarePorter™ Cart Assembly Chapter 6: General Procedures IV Pole Assembly 1. Place the rear casters (marked orange) of the CarePorter™ Cart (V) into the brake position (see figure 6-8 on page 6-20). 2. Remove the IV arm/pole assemblies (A) from the shipping container. Figure 6-8.

  • Page 192: Transport Power Module Battery Pack

    6.3 CarePorter™ Cart Assembly Chapter 6: General Procedures of the IV arm/pole assembly (A) to the lower mounting track (E) located on the vertical column (F). 4. Do not tighten the two button socket head cap screws (C) at this time. 5.
  • Page 193 6.3 CarePorter™ Cart Assembly Chapter 6: General Procedures CAUTION: Do not allow the TPM battery pack to freeze. Store the TPM battery pack at 32°F to 104°F (0°C to 40°C). Failure to do so could result in equipment damage. CAUTION: The TPM battery pack should be fully charged every 30 days.
  • Page 194 6.3 CarePorter™ Cart Assembly Chapter 6: General Procedures 3. Charge the TPM battery pack (O) 24 hours prior to using the CarePorter™ Cart (V) by following these steps: SHOCK HAZARD: Do not expose the unit to excessive moisture. Before charging the TPM battery pack, ensure that no moisture is present.

  • Page 195: Warning Placard

    6.3 CarePorter™ Cart Assembly Chapter 6: General Procedures Figure 6-10. Breaker Location m239_062 4. Verify the TPM battery pack (O) is charging properly by visually inspecting the TPM operation display (AA). Only the battery charge level LED should be active (see figure 6-9 on page 6-22). Warning Placard 1.

  • Page 196: Ambu-Bag Basket

    6.3 CarePorter™ Cart Assembly Chapter 6: General Procedures Figure 6-11. Warning Placard and Ambu-Bag Mount Installation m239_063 2. Using a phillips head screwdriver, secure the placard (P) to the IV arm with the screw (S). Ambu-Bag Basket NOTE: In case of a loss of battery power, a resuscitator bag will be used to ventilate the patient.

  • Page 197: Removal

    6.3 CarePorter™ Cart Assembly Chapter 6: General Procedures Removal Reverse the installation procedure to remove the IV pole assembly (A), TPM battery pack (O), warning placard (P), and ambu-bag basket (Q). Adjustment No adjustment is required for the IV pole assembly (A), TPM battery pack (O), warning placard (P), and ambu-bag basket (Q).

  • Page 198: Tool And Supply Requirements

    Tool and Supply Requirements Chapter 6: General Procedures Tool and Supply Requirements The following tools and supplies are required to service the CarePorter™ Cart: • Drilldriver • Long screwdriver bit • 11/32" nut driver • Phillips head screwdriver • Needle nose pliers •...
  • Page 199 Tool and Supply Requirements Chapter 6: General Procedures NOTES: Page 6 - 28 CarePorter™ Cart Service Manual (man239)
  • Page 200 Chapter 7 Accessories Chapter Contents Accessories ............7 - 3 Monitor/Equipment Shelf—P/N P300101 .
  • Page 201 Chapter 7: Accessories Adjustment ........... 7 - 14 Removal .

  • Page 202: Accessories

    Accessories Chapter 7: Accessories Accessories For CarePorter Cart accessories, see table 7-1 on page 7-3. Table 7-1. Accessories List Product Number Description P300101 Monitor/equipment shelf P300301 Vent display mount, Puritan-Bennet® P300302 Vent display mount, Siemens™ P300401 Blender bracket P300501 Humidifier bracket, Concha® 3 P300502 Humidifier bracket, Fisher &...

  • Page 203: Monitor/Equipment Shelf-P/N P300101

    7.1 Monitor/Equipment Shelf—P/N P300101 Chapter 7: Accessories Monitor/Equipment Shelf—P/N P300101 Tools required: None Installation 1. Remove the monitor/equipment shelf from the shipping container. 2. Set the brake/steer casters to the brake position. WARNING: Ensure the bracket weldment is fully seated into the ISS socket before using the monitor/equipment shelf.

  • Page 204: Adjustment

    7.1 Monitor/Equipment Shelf—P/N P300101 Chapter 7: Accessories Adjustment Orient the monitor/equipment shelf (D) to the desired position, and tighten the knob assembly (E). Removal To remove the monitor/equipment shelf (D) from the CarePorter™ Cart, reverse the installation procedure. CarePorter™ Cart Service Manual (man239) Page 7 - 5...

  • Page 205: Vent Display Mount, Puritan-Bennett®-P300301

    7.2 Vent Display Mount, Puritan-Bennett®—P300301 Chapter 7: Accessories Vent Display Mount, Puritan-Bennett®—P300301 Tools required: None Installation 1. Remove the ventilator mount from the shipping container. 2. Set the brake/steer casters to the brake position. WARNING: Ensure the bracket weldment is fully seated into the ISS socket before using the ventilator mount.

  • Page 206: Adjustment

    7.2 Vent Display Mount, Puritan-Bennett®—P300301 Chapter 7: Accessories Adjustment Turn the ventilator mount (D) to the desired position, and tighten the knob assembly. Removal To remove the ventilator mount (D) from the CarePorter™ Cart, reverse the installation procedure. CarePorter™ Cart Service Manual (man239) Page 7 - 7...

  • Page 207: Vent Display Mount, Siemens™-P300302

    7.3 Vent Display Mount, Siemens™—P300302 Chapter 7: Accessories Vent Display Mount, Siemens™—P300302 Tools required: None Installation 1. Remove the ventilator mount from the shipping container. 2. Set the brake/steer casters to the brake position. WARNING: Ensure the bracket weldment is fully seated into the ISS socket before using the ventilator mount.

  • Page 208: Adjustment

    7.3 Vent Display Mount, Siemens™—P300302 Chapter 7: Accessories Adjustment Orient the ventilator mount (D) to the desired position, and tighten the knob assembly (E). Removal Reverse the installation procedure to remove the ventilator mount (D) from the CarePorter™ Cart. CarePorter™ Cart Service Manual (man239) Page 7 - 9...

  • Page 209: Blender Bracket-P300401

    7.4 Blender Bracket—P300401 Chapter 7: Accessories Blender Bracket—P300401 Tools required: Ratchet 7/16" socket Torque wrench Installation 1. Remove the blender bracket from the shipping container. 2. Set the brake/steer casters to the brake position. 3. Using the ratchet and 7/16" socket, install the two screws (A), two lockwashers (B), and secure the blender bracket (C) to the shelf mount weldment (D) (see figure 7-4 on page 7-10).

  • Page 210: Removal

    7.4 Blender Bracket—P300401 Chapter 7: Accessories Removal To remove the blender bracket (C) from the CarePorter™ Cart, reverse the installation procedure. CarePorter™ Cart Service Manual (man239) Page 7 - 11...

  • Page 211: Humidifier Bracket, Concha® 3-P300501

    7.5 Humidifier Bracket, Concha® 3—P300501 Chapter 7: Accessories Humidifier Bracket, Concha® 3—P300501 Tools required: Adjustable wrench 7/16" wrench Installation 1. Remove the humidifier bracket from the shipping container. 2. Set the brake/steer casters to the brake position. 3. Using the adjustable wrench and 7/16" wrench, install the two hex head screws (A), two nylock hex nuts (B), and secure the humidifier bracket (C) to the ventilator shelf support weldment (D) (see figure 7-5 on page 7-12).

  • Page 212: Adjustment

    7.5 Humidifier Bracket, Concha® 3—P300501 Chapter 7: Accessories Adjustment No adjustment is required for the humidifier bracket (C). Removal To remove the humidifier bracket (C) from the CarePorter™ Cart (E), reverse the installation procedure. CarePorter™ Cart Service Manual (man239) Page 7 - 13...

  • Page 213: Humidifier Bracket, Fisher & Paykel®-P300502

    7.6 Humidifier Bracket, Fisher & Paykel®—P300502 Chapter 7: Accessories Humidifier Bracket, Fisher & Paykel®—P300502 Tools required: Ratchet 7/16" socket Torque wrench Installation 1. Remove the humidifier bracket from the shipping container. 2. Set the brake/steer casters to the brake position. 3.

  • Page 214: Removal

    7.6 Humidifier Bracket, Fisher & Paykel®—P300502 Chapter 7: Accessories Removal To remove the humidifier bracket (C) from the CarePorter™ Cart, reverse the installation procedure. CarePorter™ Cart Service Manual (man239) Page 7 - 15...

  • Page 215: Infusion Support System (Iss) Transfer Pole-P158

    7.7 Infusion Support System (ISS) Transfer Pole—P158 Chapter 7: Accessories Infusion Support System (ISS) Transfer Pole—P158 Tools required: None The ISS transfer pole mounts in any of the two ISS sockets located at the top each column on the CarePorter™ Cart. Installation 1.

  • Page 216: Adjustment

    7.7 Infusion Support System (ISS) Transfer Pole—P158 Chapter 7: Accessories Adjustment 1. To extend the upper portion of the ISS transfer pole (A), turn the black collar (D) counterclockwise, and manually raise the upper section of the pole. 2. Lock the pole in place by turning the black collar (D) clockwise until it stops.
  • Page 217 7.7 Infusion Support System (ISS) Transfer Pole—P158 Chapter 7: Accessories NOTES: Page 7 - 18 CarePorter™ Cart Service Manual (man239)
  • Page 218 Column Wiring Diagram Back to Chapter 3...
  • Page 219 Base Wiring Diagram Back to Chapter 3...
  • Page 220 Ventilator Shelf Wiring Diagram Back to Chapter 3...

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