Related Manuals for HADEF 59/18
Summary of Contents for HADEF 59/18
- Page 1 Installation, Operating and Maintenance Instructions HADEF Safety Lever Hoist Type 59/18 with multiple safety concept 5.52.159.00.01.04 Rev.04...
-
Page 2: Table Of Contents
Heinrich de Fries GmbH Heinrich de Fries GmbH, Gauss Str. 20, D-40235 Düsseldorf Heinrich De Fries GmbH will be named HADEF in the following text. Original operating- and maintenance instructions in German language. Translation in other languages is made of the German original. -
Page 3: Information
Important notice for the Safety Lever Hoist 59/18 The "qualified person" named below, refers exclusively to HADEF-trained specialists or persons trained by them subsequently. Repairs, Inspection and Maintenance work on the device must be carried out by HADEF or the "qualified persons", only! Information The products meet European Union requirements, in particular the valided EU Machine Directive. -
Page 4: Safety
Failure to follow the instructions of this manual can lead to unpredictable hazards. For any resulting damage or personal injury, HADEF assumes no liability. The unit was designed and built following a risk analysis and careful selection of the harmonized standards that are to be complied with, as well as other technical specifications. -
Page 5: Requirements For The Operating Personnel
customers equipment at site must comply with currently applicable ATEX-regulations WARNING! It is not allowed to make constructive changes of the equipment! Requirements for the operating personnel The units may only be operated by qualified persons that are appropriately trained and that are familiar with it. -
Page 6: Basic Safety Measures
DANGER! It is not allowed: Pulling loose of stuck loads, dragging of loads and inclined pulling is not allowed. The use in area at risk from explosion. In reactor containment vessels. To transport people with the equipment. ... -
Page 7: Transport And Storage
WARNING! The following is not allowed: to lift another load than the nominal safe working load to manipulate the sliding clutch The use of elongated or damaged chains. Replace worn out chains immediately by new, original chains. ... -
Page 8: Design
DANGER! It is not permitted to use the unit in an area at risk from explosion! Design HADEF ratchet lever hoists are compact hoists with suspension hook for stationary use. Illustration 2 Functions The load is lifted, lowered or tensioned by operating the lever. The load pressure brake prevents automatic lowering of the load. - Page 9 Closes the brake for unintentional or unforseeable opening of the load pressure brake. Even small traction forces that increase linear are safeguarded reliably with the patented HADEF-System! Illustration 4 Locking mechanism Locks the hoist completely in case of failure of: Brake...
-
Page 10: Technical Data
Technical data Capacity 1,6 t 3,2 t 6,3 t Number of chain falls Load chain dimensions 7,1x20,1 10 x 28,1 10 x 28,1 10 x 28,1 low headroom dimension lever force approx. weight with standard lift, approx. weight per add. m lift approx. Main dimensions dimensions 1,6 t... -
Page 11: Brake And Pawl
7.1.1 Free-wheeling of chain When the unit is used appropriately, unintended activation of the free-wheeling mechanism under load is impossible. Opening of the brake system with only small load is possible, this is no mistake. DANGER! Never activate the free-wheeling mechanism if the hoist is under charge. Switching ON the free-wheeling mechanism ... -
Page 12: Chain Lock
Release the brake by setting down the load. OR: Turn the switching pin to position "Lowering" and release the hand lever with a strong jerk in direction "▼". Chain lock During standstill periods under load are tension, the unit should additionally by secured with the chain lock. Push the chain lock herefore up to straight in front of the hoist. -
Page 13: Safety Check
NOTICE! Continuous, thorough lubrication will increase the life of the chain considerably. Safety check Before putting into service initially or when putting back into service, it must be checked whether: All fastening screws (if existent), socket pins, flap socket and safety devices are tightened and secured. ... -
Page 14: Inspection
11.1 Periodic checks Independently from the regulations of the individual countries, HADEF lifting devices must be checked at least yearly by an expert or technician or experts trained by HADEF regarding its functional safety. 11.1.1 Components to be checked The following must be checked: ... -
Page 15: Checking The Load Chain
11.2 Checking the load chain CAUTION! The load chain must be tested over its entire length! The measure of the load chain must be carried out especially in the areas which are subject to the highest wear. Through the lifting movement, these are the contact points of the chain with sprocket wheel and deflection pulleys. -
Page 16: Checking - Pawl
11.4 Checking - pawl 800-1600 20,5 2500 29,2 27,7 3200-9000 29,5 Checking – Brake System 11.5 Ratchet wheel (A) with brake linings 1000 1600 2500 3200 6300 9000 Checking – Suspension and load hook bolt 11.6 Suspension bolt Load hook bolt 11,1 1600 11,4... -
Page 17: Check - Locking Mechanism
11.8 Check - locking mechanism Check for dirt, corrosion and room to move freely of the bar. Grease the bar slightly. Check coorect activation moment of the bar with a pulling force scale. Capacity Necessary pulling force 1600 – 9000 If the activation value is exceeded or fallen below, re-adjust with the disc adjusting screws placed sidewise. -
Page 18: Pulleys
12.2 Pulleys Recommendation Interval FUCHS Pulleys Acc. to demand 12 month RENOLIN PG220 12.3 Load hook Check bearings and pulleys yearly Clean and lubricate the bearings of hooks and pulleys with grease Slight bearings are maintenance free ... -
Page 19: Lubricant For Food Industry - Selection (As Option*)
Lubricant for food industry – Selection (as option*) 12.8 KLÜBER SHELL MOBIL CASTROL Gearing FM Grease HD2 Mobilgrease FM 222 Klüberoil 4UH 1-1500 N Load chain Optimol Viscoleb 1500 Lubricant FM 100 Load hook; Pulleys FM Grease HD2 Mobilgrease FM 222 Gear rim;... -
Page 20: Decommissioning
Decommissioning WARNING! It is essential that the following points are observed in order to prevent damage to the equipment or critical injury when the device is being decommissioned: It is mandatory that all steps for decommissioning the machine are carried out in the indicated sequence: ...