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Related Manuals for red lion APOLLO IMS Series
Summary of Contents for red lion APOLLO IMS Series
- Page 1 THE APOLLO INTELLIGENT METER SERIES MODEL IMS INSTRUCTION MANUAL...
- Page 2 Red Lion Controls the leader in today’s industrial market. Red Lion Controls has a complete line of industrial indication and control equipment, and we look forward to being of service to you now and in the future.
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Page 3: Table Of Contents
Table of Contents GENERAL DESCRIPTION · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 3 Safety Summary ·... - Page 4 20 mA CURRENT LOOP SERIAL COMMUNICATIONS (Optional) · · · · · · · · · · · · · · · · · · · · · · · · · · 29 General Description · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 29 Communication Format ·...
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Page 5: General Description
GENERAL DESCRIPTION The Apollo Intelligent Strain Gage Meter (IMS) accepts low level signals More than one unit can be addressed in the loop with other RLC products from a variety of bridge-type transducers, such as load cells, pressure which have serial communications capabilities. transducers, torque transducers, etc. -
Page 6: Block Diagram
FIG. 1: BLOCK DIAGRAM Note: Analog and Alarm common are separate and isolated from the signal common, and should not be tied together. * Option variations determine terminal numbering. Check label for wiring connections. -
Page 7: Programming And Operating The Ims
the unit (refer to “Selecting The Input Range and Excitation”). Connect AC PROGRAMMING AND OPERATING THE IMS power and signal wires as outlined in the connections section (Appendix PROGRAMMING THE IMS “A”). Remove the jumper wire (if installed) from TBA #3 (PGM. DIS.). This Prior to installing and operating the indicator, it may be necessary to will allow the operator to enter and modify all of the indicator’s parameters. - Page 8 DISPLAY RESULT OF “P” BUTTON DISPLAY RESULT OF “P” BUTTON “Pro” < > “0” - Causes the indicator to return to normal display mode. “Pro” < > “5” - This module sets the decimal point position, time base, Any changes to set-up data are permanently stored in the scale factor and low signal disable function for the PROM.
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Page 9: Module #1 - Scale By Signal Level Method
MODULE #1 - SCALE BY SIGNAL LEVEL METHOD Select one of the two input ranges and one of the two excitation ranges by “round” < > “1” placing a jumper in the correct position at the rear of the unit before proceeding with Pro 1. - Page 10 APPLY SIGNAL TO INDICATOR FOR SCALING POINT #1 PROGRAM NUMBER OF LINEAR SEGMENTS The meter will indicate the actual amount of signal being applied to the input. This programming step loads in the number of linear segments desired for However, the indicator still retains the previously applied value until “P” is multisegment linearization.
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Page 11: Module #2 - Scale By Key-In Method
MODULE #2 - SCALE BY KEY-IN METHOD Select one of the two input ranges and one of the two excitation ranges by “round” < > “1” placing a jumper in the correct position at the rear of the unit before proceeding with Pro 2. - Page 12 KEY-IN DISPLAY VALUE FOR SCALING POINT #2 KEY-IN DISPLAY VALUE FOR SCALING POINT #3 “dSP 2” < > “-99999” to “99999” (ex. 15.000 PSI) “dSP 3” < > “-99999” to “99999” KEY-IN SIGNAL VALUE FOR SCALING POINT #2 KEY-IN INPUT VALUE FOR SCALING POINT #3 The displayed value is based on 20,000 counts full scale.
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Page 13: Module #3 - Program Functions Accessible With Front Panel Lockout
MODULE #3 - PROGRAM FUNCTIONS ACCESSIBLE WITH FRONT PANEL LOCKOUT DISPLAY PEAK/VALLEY MEMORY BUFFER This programming module programs what is accessible through the front panel when the PGM. DIS. pin is connected to common (COMM.). This selects whether peak and valley buffers will be displayed. Note: The term “Quick Programming”... -
Page 14: Module #4 - Program Digital Filter And Remote Input
MODULE #4 - PROGRAM DIGITAL FILTER AND REMOTE INPUT PROGRAM DIGITAL FILTERING “1” - A negative going edge resets the contents of the totalizer to If the displayed process signal is difficult to read due to small process zero. Totalization commences regardless of the state of the input. variations or noise, increased levels of filtering will help to stabilize the “2”... - Page 15 PROGRAM FUNCTION OF E1-CON AND E2-CON (Cont’d) “9” - If the alarm option is installed, a low level resets a latched or unlatched alarm into its inactive state. This provides manual override of alarms for system startup and other unusual events such as system testing.
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Page 16: Module #5 - Program Totalizer/Integrator
MODULE #5 - PROGRAM TOTALIZER/INTEGRATOR TB = If Program Select Number Chosen Is: Enter In Formula Programming for the totalizer/integrator consists of four programming “0” for sec. “1” steps: decimal point position, time base, scale factor, and low signal disable. “1”... -
Page 17: Module #6 - Program Alarm/Setpoint
MODULE #6 - PROGRAM ALARM/SETPOINT PROGRAM VALUE FOR ALARM #1 If the alarm option is installed, this module is used to configure the operation of the alarms to a variety of combinations. The programmable options are The range of the alarm value is -99,999 to 999,999. HI/LO acting, auto/manual reset (latching), tracking, assignment to signal or “AL-1”... - Page 18 PROGRAM VALUE FOR ALARM #2 The range of the alarm value is -99,999 to 999,999. “AL-2” < > “-99999” to “999999” PROGRAM HYSTERESIS VALUE FOR ALARM #2 (Cannot be programmed if alarm latch is programmed) The hysteresis (deadband) value for alarm #2 may be programmed from 1 to 999,999.
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Page 19: Module #7 - Program Serial Communications
MODULE #7 - PROGRAM SERIAL COMMUNICATIONS Several programmable parameters must be programmed before serial “7” - totalizer, alarm 1, and alarm 2 communication can occur. “8” - input signal, totalizer, alarm 1, and alarm 2 BAUD RATE “9” - input signal, totalizer, alarm 1, alarm 2, hysteresis 1, hysteresis 2, peak, valley, and tare Select one of the baud rates from the list to match the baud rate of the FULL OR ABBREVIATED TRANSMISSION... -
Page 20: Module #8 - Re-Transmitted Analog Output
MODULE #8 - RE-TRANSMITTED ANALOG OUTPUT This programming module allows digital scaling of the 4 to 20 mA or 0 to 10 VDC analog output. The type of analog output is determined by the model ordered. (See Ordering Information for available models.) The display value at which 4 mA and the display value at which 20 mA or 10 VDC are transmitted are keyed-in. -
Page 21: Module #9 - Service Operations
MODULE #9 - SERVICE OPERATIONS CALIBRATING THE SIGNAL INPUT ENTER ZERO REFERENCE Apply 0 volts by shorting +Signal (TBA #7) to Common (TBA #5). The indicator has been fully calibrated at the factory and will only require a scaling operation (Pro 1 or 2) to display the units of the process. If the unit “StEP 2”... - Page 22 RESTORING ALL PROGRAMMING PARAMETERS BACK TO FACTORY CONFIGURATION All of the programming in Modules #1 thru #8 can be restored back to the factory configuration by entering a specific access code (refer to the “Factory Configuration” section for the data that will be entered). The procedure consists of entering “Pro 9”, keying-in “Code 66”, and then pressing “P”.
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Page 23: Operating The Ims
OPERATING THE IMS After completing input range and excitation selection, scaling and all To reset: While “PEA” or “VAL” is being set-up operations, the unit is ready to install and operate. After power is displayed, press and hold “DOWN” and press “P”. applied, a display test consisting of illuminating all segments for 2 seconds is Pressing “P”... -
Page 24: Factory Configuration
FACTORY CONFIGURATION The following chart lists the programming of the unit when shipped from the factory (Input range selection jumper in the 20 mV position, and the excitation selection jumper in the 10 V position.). All of the programmed parameters can be restored back to the Factory Configuration by entering a specific access code in “Pro 9”. -
Page 25: Programming Example
PROGRAMMING EXAMPLE “Pro 4”..“FILter” - Enter 1 (normal filtering) “E1-CON” - Enter 8 (reset latched alarm) As an example of a programming sequence, the following values, for a time-strain test (1 Hour @ 4000.0 lbs.) are programmed into the indicator. “E2-CON”... -
Page 26: I-Beam Deflection Monitoring Example
I-BEAM DEFLECTION MONITORING EXAMPLE A manufacturer of steel I-beams requires a load test to record the deflection under full load for each batch of I-beams manufactured. A deflection transducer with a 3 mV/V linearized output over 0.0000 - 0.1000" range is used. An Apollo Intelligent Meter for Strain Gage Inputs with serial communications and alarm options is used to satisfy this application. -
Page 27: Bridge Excitation
BRIDGE EXCITATION The regulated excitation voltage can be selected for either 5 VDC or 10 VDC zero and the low-end cutout value, the totalizer value will decrement. If the output (60 mA max.), and can be used to power up to four 350 Ohm bridges with input signal goes above zero, the total will increment. -
Page 28: Totalizer Set-Up
TOTALIZER SET-UP “Pro 5”..“dECPNt” - “TbASE” With an average signal input which gives a Process Display of 2000 pounds “SCLFAC” - 0.100 for a one-hour time period, the following formula applies: “Lo-cut” S.F. = D.T. T.B. X D.T.D.P. The totalizer will totalize up to 999999 (999,999 Pound-Hours). I.D. -
Page 29: Linear Segmenting Example
LINEARIZER (Cont’d) A typical curve is shown below using five segments (six scaling points). Usually it is desirable to use as many segments as possible to reduce the “Pro 1”..“dECPNt” - 0 amount of linearity error. “round” - 1 “SCALE” - yes “dSP 1”... -
Page 30: Alarms (Optional)
ALARMS (Optional) The alarm option consists of an additional printed circuit board with nine alarm shuts off the process when tracking is programmed. Changing the shut-off trip value (Alarm #2) automatically changes Alarm #1 so that the terminals. Six of these terminals are the two Form-C relays and the other three are the two open collector transistors, which act in parallel with the relays. -
Page 31: Ma Current Loop Serial Communications (Optional)
20 mA CURRENT LOOP SERIAL COMMUNICATIONS (Optional) DATA FORMAT-10 BIT FRAME [300, 600, 1200, 2400 Baud] GENERAL DESCRIPTION The serial communication option is a half-duplex, two-way, 20 mA loop that can connect to a variety of printers, computers, terminals and controllers to suit many data-polling or automatic operation applications. -
Page 32: Sending Commands To The Ims
SENDING COMMANDS TO THE IMS The command string is constructed in a specific logical sequence. The indicator will reject command strings that do not conform. Only one When sending commands to the unit, a command string must be constructed. operation can be performed per command string. Below is a description of The command string may consist of command codes, value identifiers, and how to construct a command string. - Page 33 COMMAND STRING EXAMPLES (Cont’d) Timing Diagrams If an illegal command or character is sent to the IM, an asterisk (*) must be (Full Transmission Selected) transmitted to clear the input buffer. The IM will not respond to an illegal or incomplete transmission.
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Page 34: Receiving Data From The Ims
RECEIVING DATA FROM THE IMS Examples of transmissions are as follows: Data is transmitted from the indicator whenever a “T” or “P” command is 2 INP -125.75 < CR > < LF > full transmission received via serial communications or remote input, E1-CON or E2-CON pin -125.75 <... -
Page 35: Current Loop Installation
CURRENT LOOP INSTALLATION WIRING CONNECTIONS It is recommended that shielded (screened) cable be used for serial communications. This unit meets the EMC specifications using Alpha #2404 cable or equivalent. There are higher grades of shielded cable, such as four conductor twisted pair, that offer an even higher degree of noise immunity. When wiring the 20 mA current loop, remove the top terminal block (TBB), located on the rear of the unit. -
Page 36: Serial Communications Example
SERIAL COMMUNICATIONS EXAMPLE PROCESS CONTROLLING SYSTEM Six Model IMS units with Serial Communication Option An application program is written, which sends and are used to monitor and control water tank levels at a retrieves data from the IMS units. chemical manufacturing plant. The tanks are at different Note: On all IM indicators, the SO+ and the +20 mA SRC areas of the factory and one IMS is located at each of the are connected internally. -
Page 37: Re-Transmitted Analog Output (Optional)
RE-TRANSMITTED ANALOG OUTPUT (Optional) The re-transmitted analog output option transmits a digitally or voltage ranges can be supported by calculating the slope and intercept of programmable 4 to 20 mA or 0 to 10 VDC signal to drive chart recorders, the display/output and calculating the required display values at 4 mA or 0 remote indicators and controllers. -
Page 38: Analog Output Calibration
ANALOG OUTPUT CALIBRATION Although the analog output has been calibrated at the factory, zero and span adjustments are provided to compensate for small offsets and drifts. If excessive drift is noticed, the following calibration procedure may be performed. Scale the analog output by entering an arbitrarily larger display value for “AN-HI”... -
Page 39: Appendix "A" - Installation & Connections
APPENDIX “A” - INSTALLATION & CONNECTIONS Do not use tools of any kind (screwdrivers, pens, pencils, etc.) to operate INSTALLATION ENVIRONMENT the keypad of the unit. Before installing the IM into the panel, the user should The unit should be installed in a location that does not exceed the maximum first become familiar with the unit. -
Page 40: Emc Installation Guidelines
EMC INSTALLATION GUIDELINES 5. In extremely high EMI environments, the use of external EMI suppression devices, such as ferrite suppression cores, is effective. Install them on Although this unit is designed with a high degree of immunity to Signal and Control cables as close to the unit as possible. Loop the cable ElectroMagnetic Interference (EMI), proper installation and wiring methods through the core several times or use multiple cores on each cable for must be followed to ensure compatibility in each application. -
Page 41: Wiring Connections
WIRING CONNECTIONS When connecting the unit using its various options, the different COMM.’s of these options should NOT be connected to one another. The output options After the unit has been mechanically mounted, it is ready to be wired. All and input COMM.’s are all internally isolated from one another. -
Page 42: User Input Wiring
USER INPUT WIRING User inputs (PGM.DIS., E1-CON, and optional E2-CON) are digital inputs that are active when connected to TBA #5 Common. Any form of mechanical switch, sinking collector logic with less than 0.7 V saturation may be used. The use of shielded cable is recommended. Follow the EMC Installation Guidelines for shield connection. -
Page 43: Appendix "B" - Specifications And Dimensions
APPENDIX “B” - SPECIFICATIONS AND DIMENSIONS 1. DISPLAY: 6-digit, 0.56" (14.2 mm) High LED, minus sign displayed for 8. PROGRAMMABLE DISPLAY READING RANGE: -99999 to +999999 negative values. Flashing displayed during totalizer overflow. “..” 9. SIGNAL CONNECTION: 4-Wire displayed during input display overflow. “OLOLOL” displayed during input 10. - Page 44 18. SERIAL COMMUNICATIONS (Optional): 22. CERTIFICATIONS AND COMPLIANCES: Type: Bi-directional 20 mA current loop, 20 mA source provided on SAFETY transmit loop. (Powers up to 7 units in a loop with internal current source.) IEC 1010-1, EN 61010-1: Safety requirements for electrical equipment for Baud Rate: programmable 300 to 2400 measurement, control, and laboratory use, Part 1.
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Page 45: Appendix "C" - Linearizer Program
APPENDIX “C” - LINEARIZER PROGRAM 70 GOSUB 10000 ® The following program, written in GWBASIC , calculates the number of 75 CR=D/P linear slopes (segments) required to linearize a given non-linear relationship 80 ER=D*E*.01 at programmable error levels. 110 CLS This program calculates two sets of values. - Page 46 APPENDIX “C” - LINEARIZER PROGRAM (Cont’d) 2000 CLS 2010 PRINT “NUMBER OF LINEAR SEGMENTS = ”;SG 2012 PRINT “CURVE FITTING ERROR (%) = ”;E 2015 PRINT “” 2016 PRINT “DISPLAY VALUES PROCESS VALUES” 2017 PRINT “(% OF RANGE) ”;“(%) OF RANGE” 2018 PRINT “”...
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Page 47: Appendix "D" - Troubleshooting Guide
APPENDIX “D” - TROUBLESHOOTING GUIDE The majority of all problems with the indicator can be traced to improper connections or improper programming set-ups. Be sure all connections are clean and tight and check the programming set-ups for correct data. For further technical assistance, contact technical support at the numbers listed on the back cover of the instruction manual. -
Page 48: Appendix "E" - Programmable Functions
APPENDIX “E” - PROGRAMMABLE FUNCTIONS “Pro 3” - PROGRAM FUNCTIONS ACCESSIBLE WITH FRONT Programming of the IMS is divided into modular steps. Each module is a PANEL LOCKOUT ENGAGED short sequence of data entries. The front panel buttons “UP” and “DOWN”, “dSP AL”... - Page 49 APPENDIX “E” - PROGRAMMABLE FUNCTIONS (Cont’d) “Pro 5” - PROGRAM TOTALIZER “Pro 7” - PROGRAM SERIAL COMMUNICATIONS “Lo-cut” Enter low-signal cut out “bAud” Enter baud rate “dECPNt” Enter decimal point for totalizer “AddrES” Enter loop address number (0-99) “tbASE” Enter time base “Print”...
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Page 50: Appendix "F" - Ordering Information
APPENDIX “F” - ORDERING INFORMATION PART NUMBERS FOR OPTIONS AVAILABLE SUPPLY VOLTAGES MODEL NO. DESCRIPTION DUAL SERIAL ANALOG 115/230 VAC ALARMS COMMUNICATIONS OUTPUT IMS03160 IMS03162 Intelligent IMS03164 Strain Gage Meter 4 to 20 mA IMS03166 0 to 10 VDC IMS03168 For information on Pricing, Enclosures &... - Page 51 Company’s option. The Company disclaims all liability for any affirmation, promise or repre- sentation with respect to the products. The customer agrees to hold Red Lion Controls harmless from, defend, and indemnify RLC against damages, claims, and expenses arising out of subsequent sales of RLC products or prod-...
- Page 52 IMS/IM-N 3/05 DRAWING NO. LP0200 Apollo Intelligent Meter for Strain Gage Inputs - IMS Instruction Manual Red Lion Controls AP Red Lion Controls Red Lion Controls BV 31, Kaki Bukit Road 3, 20 Willow Springs Circle Basicweg 11b #06-04/05 TechLink...
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