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AIREDALE EcoChill Series Installation And Maintenance Manual

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EcoChill
Chiller
R410A
52kW - 200kW
Installation and Maintenance Manual
20.10 5723714_00

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Summary of Contents for AIREDALE EcoChill Series

  • Page 1 EcoChill Chiller R410A 52kW - 200kW Installation and Maintenance Manual 20.10 5723714_00...
  • Page 2 Airedale Ltd. endeavours to ensure that the information in this document is correct and fairly stated, but none of the statements are to be relied upon as a statement or representation of fact. Airedale Ltd. does not accept liability for any error or omission, or for any reliance placed on the information contained in this document.

  • Page 3: Table Of Contents

    INDEX DECLARATION OF CONFORMITY ................5 VARIABLE FLOW RATE SYSTEMS ON THE PRIMARY CIRCUIT WITH HYDRONIC KITS W1-W2-W3-W4 ................48 GENERAL WARNINGS ....................8 INTERNAL AND EXTERNAL HYDRAULIC CIRCUIT ECL W1-W3 (WITH PUMP + STORAGE TANK + VARIABLE SPEED INVERTER) ......... 50 RECEPTION ........................

  • Page 4: Declaration Of Conformity

    DECLARATION OF CONFORMITY AERMEC S.p.A. 37040 Bevilacqua (VR) Italy – Via Roma, 996 Tel. (+39) 0442 633111 – Fax (+39) 0442 93577 Partita Iva: 00234050235 www.aermec.com DICHIARAZIONE DI CONFORMITÀ CE / EC DECLARATION OF CONFORMITY / DECLARATION DE CONFORMITE CE KONFORMITÄTSERKLÄRUNG EG / DECLARACIÓN DE CONFORMIDAD CE NAME 0282-0754...
  • Page 5 This declaration of conformity has been released under the exclusive responsibility of the manufacturer. The person authorised to compile the technical file is Luca Martin. The unit complies with the project data reported in the technical file in the Definition of the Assembly paragraph, it is in agreement with Directive 2014/68/EU and satisfies the Full quality assurance procedure (form H) with certificate no.

  • Page 7: General Warnings

    An accidental release of refrigerant may cause risk of suffocation currently in force. Assess the procedures Airedale requires and due to a lack of oxygen: install the machine in a well ventilated...
  • Page 8 Install the unit at a distance enough from the exhaust wells, to ensure The machine and the pipes have very hot and very cold surfaces that that the possible loss of gas may reach and pollute the aquifer lead to risk of burns Keep all lubricants in properly marked containers do not keep Before opening a machine panel, ascertain whether it is or not firmly flammable liquids near the plant...

  • Page 9: Reception

    Check that the equipment supplied corresponds to the order and delivery note Product identification The Airedale products can be identified by the packaging label bearing the identification data of the product and by the technical plate bearing the performance and technical data of your unit.
  • Page 10 HANDLING HANDLING AND LIFTING ECL 0282-0302-0332-0352-0502-0552- ECL 0702, 0752, 0704, 0754 (U-N) 0602-0652-0682-0604-0654 (°-L-A-E-U-N) ECL 0702-0752-0704-0754 (°-L-A-E) ATTENTION The unit comes fixed on a pallet. Use forklifts for handling Apart from sizes ATTENTION: 0702 U-N, 0752 U-N, 0704 U-N, 0754 U-N Diameter of holes Ø...

  • Page 11: Storage

    The anti- • When installing, make sure that the atmospheric or environmental vibration supports must be fixed to the unit BEFORE it is earthed. Airedale agents do not affect and corrode the cooling circuit components, is not responsible for the choice of capacity of the anti-vibration supports.

  • Page 12: Dimensions (Mm)

    DIMENSIONS (mm) 0282[ ]_0302[ 0282[L]...
  • Page 13 0282[ ]_0302[ ]_0332[ 0302[ ]_0332[ ]_0352[...
  • Page 14 0352[ ]_0502[°- ]_0552[°- ]_0602[°- ]_0652[°- 0602[ ]_0652[ ]_0682[°- ]_0702[°- ]_0752[°-...
  • Page 15 0604[°- ]_0654[°- 0604[ ]_0654[ ]_0704[°- ]_0754[°-...
  • Page 16 0702[ ]_0752[ 0704[ ]_0754[...

  • Page 17: Hydraulic Connections

    HYDRAULIC CONNECTIONS 0282[ ]_ 0302[ IN 01-09 / P1-P4 / I1-I4 / K1-K4 / W1-W4 Hydraulic connections with grooved joints 2’’1/2 - DN65 - 76,1 mm IN 00 Hydraulic connections with grooved joints 2’’1/2 - DN65 - 76,1 mm Hydraulic connections with grooved joints 2’’1/2 - DN65 - 76,1 mm IN DESUPERHEATER 1’’...
  • Page 18 0302[ ]_ 0332[ ]_ 0352[ IN 01-09 / P1-P4 / I1-I4 / K1-K4 / W1-W4 Hydraulic connections with grooved joints 2’’1/2 - DN65 - 76,1 mm IN 00 Hydraulic connections with grooved joints 2’’1/2 - DN65 - 76,1 mm Hydraulic connections with grooved joints 2’’1/2 - DN65 - 76,1 mm IN DESUPERHEATER 1’’...
  • Page 19 0602[ ]_0652[ IN 01-09 / P1-P4 / I1-I4 / K1-K4 / W1-W4 Hydraulic connections with grooved joints 2’’1/2 - DN65 - 76,1 mm IN 00 Hydraulic connections with grooved joints 2’’1/2 - DN65 - 76,1 mm Hydraulic connections with grooved joints 2’’1/2 - DN65 - 76,1 mm IN DESUPERHEATER 1’’...
  • Page 20 0604[°- ]_0654[°- IN 01-09 / P1-P4 / I1-I4 / K1-K4 / W1-W4 Hydraulic connections with grooved joints 2’’1/2 - DN65 - 76,1 mm IN 00 Hydraulic connections with grooved joints 2’’1/2 - DN65 - 76,1 mm Hydraulic connections with grooved joints 2’’1/2 - DN65 - 76,1 mm IN DESUPERHEATER Hydraulic connections with grooved joints 1’’1/2 - DN40 - 48,3 mm OUT DESUPERHEATER...

  • Page 21: Refrigerant Connections

    REFRIGERANT CONNECTIONS 0282 C [N]_0302 C [E]_0332 C [L] 0302 C [N]_0332 C [E-N]_0352 C [L-E] Liquid line Liquid line Discharge line Discharge line 0352 C [N]_0502 C [°-L-A-E-U-N]_0552 C [°-L-A-E-U-N] 0604 C [°-L-A-E]_0654 C [°-L] 0602 C [°-L-A-E]_0652 C [°-L-A-E] Liquid line Liquid line Discharge line...
  • Page 22 0602 C [U-N]_ 0652 C [U-N]_0682 C [°-L-A-E-U-N] 0702 C [U-N]_0752 C [U-N] 0702 C [°-L-A-E]_0752 C [°-L-A-E] Liquid line Liquid line Discharge line Discharge line 0704 C [U-N]_0754 C [U-N] 0704 C [°-L-A-E]_0754 C [°-L-A-E] Liquid line Liquid line Discharge line Discharge line Liquid line...

  • Page 23: Cooling Lines

    COOLING LINES By “line length” we mean the distance between the units, measured on the liquid line. KEY: C1 = Cooling circuit 1 C2 = Cooling circuit 2 COOLING LINES Refrigerant R410A per metre Refrigerant R410A per metre Model Line length [m] Ø...

  • Page 24: Weight Distribution

    WEIGHT DISTRIBUTION LAYOUT 1 bottom view LAYOUT 2 bottom view LAYOUT 3 bottom view...
  • Page 25 LAYOUT 4 bottom view LAYOUT 5 bottom view...

  • Page 26: Centre Of Gravity And Anti-Vibration Positions

    CENTRE OF GRAVITY AND ANTI-VIBRATION POSITIONS °/L ERSIONS Centre of mass Percentage distribution of weights on supports Weight Size Version Hydronic kit Weight Layout 0282 Empty weight + package Layout 1 1079 28,4% 30,4% 19,9% 21,3% 0282 P1, P3 Empty weight + package Layout 1 1150 28,4% 26,2%...
  • Page 27 Centre of mass Percentage distribution of weights on supports Weight Size Version Hydronic kit Weight Layout 0552 °/L Operation weight Layout 3 1009 1526 22,1% 21,5% 12,0% 11,6% 16,7% 16,2% VT 11 0552 °/L P1, P3 Operation weight Layout 3 1050 1594 22,8%...
  • Page 28 Centre of mass Percentage distribution of weights on supports Weight Size Version Hydronic kit Weight Layout 0604 °/L Empty weight + package Layout 3 1160 1435 28,3% 31,2% 19,2% 21,2% 0604 °/L P1, P3 Empty weight + package Layout 3 1201 1497 28,3%...

  • Page 29: Versions A/E

    CENTRE OF GRAVITY AND ANTI-VIBRATION POSITIONS ERSIONS Centre of mass Percentage distribution of weights on supports Weight Size Version Hydronic kit Weight Layout 0282 Empty weight + package Layout 1 1084 28,2% 30,3% 20,0% 21,5% 0282 P1, P3 Empty weight + package Layout 1 1153 28,2%...
  • Page 30 Centre of mass Percentage distribution of weights on supports Weight Size Version Hydronic kit Weight Layout 0552 Operation weight Layout 3 1070 1551 20,9% 20,2% 13,3% 12,8% 16,7% 16,1% VT 11 0552 P1, P3 Operation weight Layout 3 1111 1614 21,5% 18,6% 11,5%...
  • Page 31 Centre of mass Percentage distribution of weights on supports Weight Size Version Hydronic kit Weight Layout 0604 Empty weight + package Layout 3 1200 1447 28,0% 30,9% 19,5% 21,6% 0604 P1, P3 Empty weight + package Layout 3 1241 1507 28,0% 27,9% 22,1%...

  • Page 32: Versions U/N

    CENTRE OF GRAVITY AND ANTI-VIBRATION POSITIONS ERSIONS Centre of mass Percentage distribution of weights on supports Weight Size Version Hydronic kit Weight Layout 0282 Empty weight + package Layout 2 1296 28,1% 30,2% 20,1% 21,6% 0282 P1, P3 Empty weight + package Layout 2 1330 29,3%...
  • Page 33 Centre of mass Percentage distribution of weights on supports Weight Size Version Hydronic kit Weight Layout 0552 Operation weight Layout 3 1114 1565 20,2% 19,4% 14,1% 13,6% 16,6% 16,0% VT 11 0552 P1, P3 Operation weight Layout 3 1155 1625 20,7% 18,0% 12,5%...
  • Page 34 Centre of mass Percentage distribution of weights on supports Weight Size Version Hydronic kit Weight Layout 0604 Empty weight + package Layout 4 1327 1760 27,8% 29,7% 20,6% 21,9% 0604 P1, P3 Empty weight + package Layout 4 1368 1839 28,0% 27,1% 22,9%...

  • Page 35: Versions °/L (Motocondensing Units)

    CENTRE OF GRAVITY AND ANTI-VIBRATION POSITIONS VERSIONS °/L (MOTOCONDENSING UNITS) Centre of mass Percentage distribution of weights on supports Weight Size Layout * Version Model Weight 0282 °/L Empty weight + package Layout 1 1015 32,8% 30,0% 0,0% 0,0% 0,0% 0,0% 19,5% 17,8%...

  • Page 36: Versions U/N (Motocondensing Units)

    VERSIONS U/N (MOTOCONDENSING UNITS) Centre of mass Percentage distribution of weights on supports Weight Size Layout * Version Model Weight 0282 a vuoto + imballo Layout 2 1237 31,8% 29,3% 0,0% 0,0% 0,0% 0,0% 20,3% 18,7% 0282 in funzionamento Layout 2 1217 32,4% 29,6%...
  • Page 37 Size ECL vers 0282 0302 0332 0352 0502 0552 0602 0652 0682 0702 0752 0604 0654 0704 0754 ° WEIGHT OPTION "D" (empty weight) ° Desuperheater water contents ° WEIGHT OPTION “D” (operation weight) ° WEIGHT OPTION "T" (empty weight) °...

  • Page 38: Minimum Technical Spaces

    MINIMUM TECHNICAL SPACES ECL 0282 (L) Minimum technical spaces 3000 1100 ECL 0282 (E-N) Minimum technical spaces ECL 0302 (L-E) ECL 0332 (L) 3000 1100 ECL 0302 (N) Minimum technical spaces ECL 0332 (E-N) ECL 0352 (L-E) 3000 1100...
  • Page 39 ECL 0352 (U-N) Minimum technical spaces ECL 0502 (°-L-A-E-U-N) ECL 0552 (°-L-A-E-U-N) ECL 0602 (°-L-A-E) 3000 ECL 0652 (°-L-A-E) ECL 0604 (°-L-A-E) 1100 ECL 0654 (°-L) ECL 0602 (U-N) ECL 0652 (U-N) Minimum technical spaces ECL 0682 (°-L-A-E-U-N) ECL 0702 (°-L-A-E) 3000 ECL 0752 (°-L-A-E) ECL 0604 (U-N)

  • Page 40: Hydraulic Connections

    The water inlet and outlet connections are indicated in the dimension tables in this manual, or available on www.Airedale.com It is important to follow the recommendations (not complete) below: •...

  • Page 41: Installation - Hydraulic Diagrams And Water Features

    INSTALLATION - HYDRAULIC DIAGRAMS AND WATER FEATURES ECL 00 ( NTERNAL AND EXTERNAL HYDRAULIC CIRCUIT STANDARD WATER FEATURES COMPONENTS PROVIDED AS STANDARD Plate heat exchanger System: Chiller with plate heat exchanger Water temperature sensors Antifreeze electric heater (standard in the heat exchanger) 7.5-9 Water fi lter Electric conductivity...

  • Page 42: Internal And External Hydraulic Circuit Ecl P1-P3 (With Pump)

    ECL P1-P3 (WITH PUMP) NTERNAL AND EXTERNAL HYDRAULIC CIRCUIT WATER FEATURES COMPONENTS PROVIDED AS STANDARD Plate heat exchanger System: Chiller with plate heat exchanger Water temperature sensors Antifreeze electric heater (standard in the heat exchanger) 7.5-9 Water fi lter Electric conductivity 10-500μS/cm Air vent valve Total hardness...

  • Page 43: (With Double Pump)

    ECL P2-P4 (WITH DOUBLE PUMP) NTERNAL AND EXTERNAL HYDRAULIC CIRCUIT WATER FEATURES COMPONENTS PROVIDED AS STANDARD Plate heat exchanger System: Chiller with plate heat exchanger Water temperature sensors Antifreeze electric heater (standard in the heat exchanger) 7.5-9 Water fi lter Electric conductivity 10-500μS/cm Air vent valve...

  • Page 44: Internal And External Hydraulic Circuit Ecl

    ECL 01-03-05-07 (WITH PUMP + STORAGE TANK) NTERNAL AND EXTERNAL HYDRAULIC CIRCUIT WATER FEATURES COMPONENTS PROVIDED AS STANDARD Plate heat exchanger System: Chiller with plate heat exchanger Water temperature sensors Antifreeze electric heater (standard in the heat exchanger and storage tank) 7.5-9 Air vent valve Electric conductivity...

  • Page 45: Internal And External Hydraulic Circuit Ecl

    ECL 02-04-06-08 (WITH DOUBLE PUMP + STORAGE TANK) NTERNAL AND EXTERNAL HYDRAULIC CIRCUIT WATER FEATURES COMPONENTS PROVIDED AS STANDARD Plate heat exchanger System: Chiller with plate heat exchanger Water temperature sensors Antifreeze electric heater (standard in the heat exchanger and storage tank) 7.5-9 Water fi lter Electric conductivity...

  • Page 46: Internal And External Hydraulic Circuit Ecl 09 (Double Loop)

    ECL 09 (DOUBLE LOOP) NTERNAL AND EXTERNAL HYDRAULIC CIRCUIT WATER FEATURES COMPONENTS PROVIDED AS STANDARD Plate heat exchanger System: Chiller with plate heat exchanger Water temperature sensors Antifreeze electric heater (standard in the heat exchanger and storage tank) 7.5-9 Flow switch Electric conductivity 10-500μS/cm Water fi lter...

  • Page 47: Variable Flow Rate Systems On The Primary Circuit With Hydronic Kits W1-W2-W3-W4

    VARIABLE FLOW RATE SYSTEMS ON THE PRIMARY CIRCUIT WITH HYDRONIC KITS W1-W2-W3-W4 Configurations W1-W2-W3-W4 are designed for single-ring systems with a HOW THEY WORK variable flow rate. The system that this solution is applied to must have a certain number of terminals with 2-way valves (On-Off or Modulating) that vary the flow rate BENEFITS during adjusted operation.
  • Page 48 System side heat exchanger vers 0282 0302 0332 0352 0502 0552 0602 0652 0682 0702 0752 0604 0654 0704 0754 ° 8470 9222 10847 11635 13751 15403 16850 10810 12141 14693 16654 4867 5545 6361 7367 8291 9004 10557 11296 13435 15005 16343...

  • Page 49: (With Pump + Storage Tank + Variable Speed Inverter)

    ECL W1-W3 (WITH PUMP + STORAGE TANK + VARIABLE SPEED INVERTER) INTERNAL AND EXTERNAL HYDRAULIC CIRCUIT...

  • Page 50: (With Double Pump + Storage Tank + Variable Speed Inverter)

    ECL W2-W4 (WITH DOUBLE PUMP + STORAGE TANK + VARIABLE SPEED INVERTER) INTERNAL AND EXTERNAL HYDRAULIC CIRCUIT...

  • Page 51: Electrical Connections

    ELECTRICAL CONNECTIONS ELECTRICAL CONNECTIONS The units are completely wired at the factory and only require connection ATTENTION to the electric power supply mains, downstream from a unit switch, • All the electrical operations must be carried out by personnel in according to that envisioned by the Standards in force on this subject in possession of the necessary qualifications by law, suitably trained the country of installation.
  • Page 52 TOTAL INPUT Size ECL Ver. 0282 0302 0332 0352 0502 0552 0602 0652 0682 0702 0752 0604 0654 0704 0754 Version 00 data ° 72,2 77,1 86,0 94,9 112,7 127,3 144,0 98,2 111,3 131,4 141,2 41,5 49,2 55,8 65,3 72,2 77,1 86,0 94,9...

  • Page 53: Electric Power Connection To The Electrical Mains

    ELECTRIC POWER CONNECTION TO THE ELECTRICAL MAINS • Open the external covering panels (if present) • For the functional connection of the unit, take the power supply • Make sure that the switch is at “OFF” before opening the electric cable to the electric control board inside the unit and connect it to control board for the connection of the unit to the power supply.

  • Page 54: Connecting The Auxiliary Control Board

    CONNECTING THE AUXILIARY CONTROL BOARD Key: the auxiliary control board points highlighted with a circle are the ones that the installer can use. remote ON/OFF NB: for any other details, refer to Multi-purpose input (just the enabling) the complete electric diagram on •...

  • Page 55: Commissioning - Warnings

    COMMISSIONING - WARNINGS START-UP OPERATIONS TO BE PERFORMED WITH MACHINE ON OPERATIONS TO BE PERFORMED WITH NO VOLTAGE PRESENT ATTENTION the unit is working: ATTENTION the unit is not working: Check: That the compressor input current is lower than the maximum Check: indicated in the electrical data table.

  • Page 56: Maintenance

    MAINTENANCE MAINTENANCE ATTENTION place before restarting the unit; Any cleaning, inspection, control, routine and extraordinary mainte- It is not permitted to walk or place other bodies on the machine; nance must be performed by experienced, authorised personnel and Fans, motors and belt drives may be in motion, always wait for them qualified to perform the above tasks.
  • Page 57 Always and only use original spare parts purchased directly from temperature and speed; Airedale or from official dealers. Contact Airedale should it be neces- The machine and the pipes have very hot or very cold surfaces that sary to move the unit one year after its positioning on-site or it must lead to risk of burns by contact;...
  • Page 58 With machine off, access its cooling circuit; The high/low pressure switch, where present must be tested with the Connect the necessary instruments, machine “closed”, reading the high pressure circuit pressure on the machine • Pressure gauges connected through appropriate extensions to the control panel.

  • Page 59: Periodic Interventions

    MAINTENANCE LIST OF THE RECOMMENDED PERIODIC INTERVENTIONS MAINTENANCE - LIST OF THE RECOMMENDED PERIODIC INTERVENTIONS RECOMMENDED PERIODIC MAINTENANCE INTERVENTIONS FREQUENCY DESCRIPTION functioning hours months months months months GENERAL INTERVENTIONS Check of any refrigerant leaks (this must be done respecting the deadlines recommend- •...
  • Page 60 MAINTENANCE LIST OF THE RECOMMENDED PERIODIC INTERVENTIONS MAINTENANCE - LIST OF THE RECOMMENDED PERIODIC INTERVENTIONS RECOMMENDED PERIODIC MAINTENANCE INTERVENTIONS TO UNITS WITH CENTRIFUGAL COMPRESSORS FREQUENCY DESCRIPTION 6 months 12 months other GENERAL CHECKS Check that the compressor is not damaged •...
  • Page 61 All Airedale products or parts (non consumable) supplied for installation within the UK mainland and commissioned by an Airedale engineer, carry a full Parts & Labour warranty for a period of 12 months from the date of commissioning or 18 months from the date of despatch, whichever is the sooner.
  • Page 62 This marking indicates that this product should not be disposed with other household wastes throughout the EU. To prevent possible harm to the environment or human health from uncontrolled disposal of Waste Electrical and Electronic Equipment (WEEE), please return the device using appropriate collection systems, or contact the retailer where the product was purchased. Please contact your local authority for further details.
  • Page 63 Head O ce Airedale International Air Conditioning Ltd Leeds Road Rawdon Leeds LS19 6JY Tel: +44 (0) 113 2391000 Fax:+44 (0) 113 2507219 E-mail enquiries@airedale.com Web www.airedale.com...

This manual is also suitable for:

Ecl 0282-lEcl 0302-lEcl 0332-lEcl 0352-lEcl 0502-lEcl 0552-l ... Show all

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