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Summary of Contents for AIREDALE TurboChill TCC1 Series
- Page 1 COVER TurboChill Air Cooled Chiller 500 kW - 1100 kW R134a INSTALLATION MANUAL...
- Page 2 MAINTENANCE Commissioning will be carried out by Airedale International Air Conditioning Ltd. All Airedale products are designed in accordance with EU Directives regarding prevention of build up of water, associated with the risk of contaminants such as Legionella. Where applicable, effective removal of condensate is achieved by gradient drainage to outlets and where used, humidification systems produce sterile, non-toxic steam during normal operation.
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Page 3: Table Of Contents
Chillers TURBOCHILL CONTENTS Contents General Statement Warranty General Description Unit Identification Introduction Standard Features Optional Extras Dimensional Data Installation Data Weights, Point Loadings & Centre of Gravity (C of G) Unit Lifting Anti Vibration Mounting (Optional) Anti Vibration Mounting (Optional) - Allocation Positioning Airflow &... -
Page 4: General Statement
A full hazard data sheet in accordance with COSHH regulations is available should this be required. SPARES For ease of identification when ordering spares or contacting Airedale about your unit, please quote the unit type, unit serial number and the date of manufacture, which can be found on the unit serial plate. -
Page 5: Warranty
Installation, Commissioning & Maintenance information provided, during the Warranty Period. In the event of a problem being reported, Airedale will cover the full cost of rectification (excluding costs for any specialist access or lifting equipment) if warranty is valid under these conditions. -
Page 6: General Description
The range has been designed and optimised for operation with ozone benign REFRIGERANTS R134a refrigerant. CE DIRECTIVE Airedale certify that the equipment detailed in this manual conforms with the following EC Directives: Electromagnetic Compatibility Directive (EMC) 2004/108/EC Low Voltage Directive (LVD) -
Page 7: Standard Features
Soft start module • Magnetic bearing system The compressors are mounted on Turbocor specially designed vibration reducing isolation. Linear capacity modulation is provided by a variable frequency drive (VFD). For further details please refer to Airedale. Chillers Installation Manual : 6703052 05/2008... - Page 8 TURBOCHILL Chillers General Description Each refrigeration circuit is supplied with the following: Refrigeration • Full operating charge of R134a • Liquid injection cooling circuit fitted to each compressor as standard with sight glass, filter drier, solenoid valve and ball valve •...
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Page 9: Optional Extras
Flow Switch • Chiller Sequence Manager It is only possible to set up a sequencing following completion of interconnecting CAUTION communication wiring. Airedale Service can arrange sequence setup on request (UK Mainland). • Factory Fitted Corrosion Resistant Coated Coils •... -
Page 10: Dimensional Data
Dimensional Data IMPORTANT The following information is for general guidance; please refer to the certified drawings provided for installation. Grooved Water Connections: 2100 DN200 PN16 (219.1mm) (11) (10) 3100 2600... - Page 11 TCC1xxx08Xxx 2600 2200 4675 1250 1250 1250 1082 2360 TCC1xB110Xxx 2600 2200 5676 1750 1250 1750 1582 2360 TCC1xB210Xxx 2600 2200 5676 1750 1250 1750 1582 2360 TCC1xC110Xxx 2600 2200 5676 1750 1250 1750 1307 2910 TCC1xD110Xxx 2600 2200 5676 1750 1250 1750...
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Page 12: Installation Data
Installation Data WEIGHTS, POINT LOADINGS & CENTRE OF GRAVITY (C OF G) = C of G Point Loadings (kg) (Rounded to nearest 5kg) C of G (mm) Operating Weight (kg) TTC12B108Xxx 5600 1060 2220 TTC12B110Xxx 5960 1060 2700 TTC12B112Xxx 6330 1070 3230 TTC12B114Xxx... - Page 13 Point Loadings (kg) (Rounded to nearest 5kg) C of G (mm) Operating Weight (kg) TTC13B112Xxx 6820 1050 3180 TTC13B114Xxx 7140 1050 3580 TTC13B116Xxx 7500 1060 4340 TTC13B118Xxx 7820 1060 4550 TTC13B120Xxx 8150 1060 4920 TTC13B212Xxx 6800 1050 3180 TTC13B214Xxx 7130 1050 3580 TTC13B216Xxx...
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Page 14: Unit Lifting
Chains/slings MUST NOT interfere with the casing or fan assembly to avoid damage. Lift the unit slowly and evenly. If the unit is dropped, it should immediately be checked for damage and reported to Airedale. LIFTING DIMENSIONS 8 - 10 Fan 2300... -
Page 15: Anti Vibration Mounting (Optional)
Chillers TURBOCHILL Installation Data ANTI VIBRATION MOUNTING (OPTIONAL) Spring Type Each mount is coloured to indicate the different loads, refer to instructions supplied for correct allocation. Dimensions A (1) FØ Unloaded dimension Locating Screw Components Retaining Nut & Washer Levelling Screw Levelling Lock Nut Retaining Studs Upper Retaining Nuts... -
Page 16: Anti Vibration Mounting (Optional) - Allocation
Installation Data ANTI VIBRATION MOUNTING (OPTIONAL) - ALLOCATION 20mm Ø Mounting Holes TTC12B108Xxx PLAIN PLAIN PLAIN ORANGE PLAIN ORANGE ORANGE BLACK TTC12B110Xxx PLAIN PLAIN PLAIN ORANGE PLAIN ORANGE PLAIN ORANGE TTC12B112Xxx ORANGE ORANGE ORANGE PLAIN ORANGE ORANGE ORANGE ORANGE TTC12B114Xxx ORANGE PLAIN ORANGE... - Page 17 TTC13B112Xxx PLAIN PLAIN PLAIN PLAIN BLACK PLAIN ORANGE ORANGE ORANGE BLACK TTC13B114Xxx PLAIN PLAIN PLAIN PLAIN BLACK PLAIN PLAIN ORANGE ORANGE BLACK TTC13B116Xxx PLAIN PLAIN PLAIN PLAIN BLACK PLAIN PLAIN PLAIN PLAIN BLACK TTC13B118Xxx PLAIN PLAIN PLAIN PLAIN BLACK PLAIN PLAIN PLAIN PLAIN...
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Page 18: Positioning
TURBOCHILL Chillers Installation Data The installation position should be selected with the following points in mind: POSITIONING • Position on a stable and even base, levelled to ensure that the compressor operates correctly • Levelling should be to +/- 5mm •... -
Page 19: Water System
Chillers TURBOCHILL Installation Data Chilled water pipework and ancillary components must be installed in accordance with: WATER SYSTEM • National and Local Water supply company standards • The manufacturer's instructions are followed when fitting ancillary components • The system liquid is treated to prevent corrosion and algae forming •... -
Page 20: Standard Recommended Installation
TURBOCHILL Chillers Installation Data STANDARD RECOMMENDED INSTALLATION (Parts Supplied by Others) GENERAL The following diagram illustrates the minimum component installation requirements. A wide range of optional extras are available to suit various applications, please refer to , on page 9. Optional Extras CAUTION The following installation recommendations should be adhered to. - Page 21 Chillers TURBOCHILL Installation Data WATER SYSTEM Pump Statement When installing circulating water pumps or equipment containing them, the following rules should be applied: • Ensure the system is filled with liquid then vented and the pump primed with water before running the pump, this is required because the pumped liquid cools the pump bearings and mechanical seal faces •...
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Page 22: Glycol Data
TURBOCHILL Chillers Installation Data For a given percentage of glycol in the system there are correction factors that need to GLYCOL DATA be applied, the following tables can be used as a guide. CAUTION The source data must be at 100% Water for the correction factors to be valid. Ethylene Glycol Nominal Correction Factors Glycol in System / Freezing Point ºC 10% / -4°C... -
Page 23: Waterside Pressure Drop (Kpa)
Installation Data WATERSIDE PRESSURE DROP (KPA) CAUTION Full design water flow MUST be maintained at all times. Variable water volume is NOT recommended and will invalidate warranty. Refer to the unit nomenclature to identify the Evaporator Code TTC1x”XX”xxXxx. Waterflow (l/s) -
Page 24: Electrical
TURBOCHILL Chillers Installation Data ELECTRICAL IMPORTANT Please refer to the electrical wiring diagrams provided for installation. ALL work MUST be carried out by technically trained competent personnel. The equipment contains live electrical and moving parts, ISOLATE prior to maintenance or repair work. The unit isolators DO NOT isolate the incoming mains supply, but isolate the individual electrical panels. -
Page 25: Electrical Data
Chillers TURBOCHILL Installation Data ELECTRICAL DATA All Models Unit Data Nominal Run Amps Refer to Electrical Wiring Diagrams provided Rec Mains Fuse Size Refer to Electrical Wiring Diagrams provided Mains Supply 400 V 3 PH 50 Hz Max Mains Incoming Cable Size mm²... - Page 26 TURBOCHILL Chillers Notes: Chillers Installation Manual : 6703052 05/2008...
- Page 27 Chillers TURBOCHILL Notes: Chillers Installation Manual : 6703052 05/2008...
- Page 28 Where to Find Us Head Office: Airedale International Air Conditioning Ltd Leeds Road Rawdon Leeds LS19 6JY United Kingdom Tel: +44 (0) 113 239 1000 Fax: +44 (0) 113 250 7219 e-mail: enquiries@airedale.com website: www.airedale.com LITERATURE ORDER CODE PART NO:...
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