AIREDALE TurboChill TCC11R04G-01 Technical Manual
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AIREDALE TurboChill TCC11R04G-01 Technical Manual

200kw to 1360kw, air cooled (tcc) and freecool (tcf) chiller, r1234ze(e)
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TurboChill™
200kW to 1360kW
Air Cooled (TCC) and FreeCool (TCF) Chiller
R1234ze(E)
Technical Manual

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Summary of Contents for AIREDALE TurboChill TCC11R04G-01

  • Page 1 TurboChill™ 200kW to 1360kW Air Cooled (TCC) and FreeCool (TCF) Chiller R1234ze(E) Technical Manual...

  • Page 2: Chillerguard

    Airedale Ltd endeavours to ensure that the information in this document is correct and fairly stated, but none of the statements are to be relied upon as a statement or representation of fact. Airedale Ltd does not accept liability for any error or omission, or for any reliance placed on the information contained in this document.

  • Page 3: Warranty

    All Airedale products or parts (non consumable) supplied for installation within the UK mainland and commissioned by an Airedale engineer, carry a full Parts & Labour warranty for a period of 12 months from the date of commissioning or 18 months from the date of despatch, whichever is the sooner.

  • Page 4: Health And Safety

    IMPORTANT The information contained in this manual is critical to the correct operation and maintenance of the unit and should be read by all persons responsible for the installation, commissioning and maintenance of this Airedale unit. Safety The equipment has been designed and manufactured to meet international safety standards but, like any mechanical / electrical equipment, care must be taken if you are to obtain the best results.

  • Page 5: Safe Operating Limits

    Chillers TurboChill™ R1234ze Air Cooled and FreeCool Safe Operating Limits The TurboChill R1234ze(E) chiller has operating limits set to ensure that the refrigerant does not become unstable. Certain aspects of the installation and design must be considered. The installation of the unit is subject to various design aspects, see below. Flammability In the event of a leak the combination of the following 3 operating conditions detailed in the fire triangle MUST be avoided at all times.

  • Page 6: Environmental Considerations

    Chillers Environmental Considerations Freeze Protection Airedale recommends the following actions to help protect the unit during low temperature operation. This also includes the units subject to low ambient temperatures. Units with supply water temperatures below +5°C Glycol is recommended when a supply water temperature of +5°C or below is required or when static water can be exposed to freezing temperatures.

  • Page 7: Table Of Contents

    Chillers TurboChill™ R1234ze Air Cooled and FreeCool Contents Warranty, Commissioning & Maintenance ChillerGuard™ Customer Services Warranty Health and Safety Personal Refrigerant Leak Detector Manual Handling Pressure Equipment Directive Safe Operating Limits Environmental Considerations Nomenclature Range Layout Unit Overview Unit Components Refrigeration Turbocor Compressor Condenser...
  • Page 8 TurboChill™ R1234ze Air Cooled and FreeCool Chillers Contents Technical Data TCC (R) TCC11R04G-01, TCC11R06G-01, TCC11R08G-01 TCC12R08G-04, TCC12R10G-04 TCC12R12G-04, TCC12R14G-04 TCC22R08G-14, TCC22R10G-14, TCC22R12G-14 TCC22R14G-14, TCC23R12G-17, TCC23R14G-17 TCC23R16G-17, TCC23R18G-17, TCC24R16G-18 TCC24R18G-18, TCC24R20G-18 TCC24R22G-18, TCC24R24G-18 Technical Data TCC (X) TCC11X04G-01, TCC11X06G-01, TCC11X08G-01 TCC12X08G-04, TCC12X10G-04 TCC12X12G-04, TCC12X14G-04 TCC22X08G-14, TCC22X10G-14, TCC22X12G-14 TCC22X14G-14, TCC23X12G-17, TCC23X14G-17...
  • Page 9 Chillers TurboChill™ R1234ze Air Cooled and FreeCool Contents Installation Data Air Cooled Masses & Centre of Gravity (C of G) Freecool Masses & Centre of Gravity (C of G) Point Loadings - Air Cooled Unit Lifting General Arrangement Drawings 4 Fan single Circuit Positioning Airflow &...
  • Page 10 TurboChill™ R1234ze Air Cooled and FreeCool Chillers Appendix - Ecodesign Technical Data - TCC R TCC11R04G-01, TCC11R06G-01, TCC11R08G-01 TCC12R08G-04, TCC12R10G-04 TCC12R12G-04, TCC12R14G-04 TCC22R08G-14, TCC22R10G-14, TCC22R12G-14 TCC22R14G-14, TCC23R12G-17, TCC23R14G-17 TCC23R16G-17, TCC23R18G-17, TCC24R16G-18 TCC24R18G-18, TCC24R20G-18 TCC24R22G-18, TCC24R24G-18 Technical Data - TCC X TCC11X04G-01, TCC11X06G-01, TCC11X08G-01 TCC12X08G-04, TCC12X10G-4 TCC12X12G-04, TCC12X14G-04...
  • Page 11 Chillers TurboChill™ R1234ze Air Cooled and FreeCool Intentionally Blank Chiller Technical Manual 7752785 V1.12.0_10_2018...

  • Page 12: Nomenclature

    For guidance the unit’s information within this manual has been generated at nominal conditions, due to the unit’s ability to modulate capacity individually tailored unit solutions are available. Please contact Airedale with your specific requirements and we will be pleased to provide you with an individually tailored selection and technical detail.
  • Page 13 Chillers TurboChill™ R1234ze Air Cooled and FreeCool Construction The base shall be fabricated from galvanised steel to ensure a rigid, durable, weatherproof construction. Unit panels shall be manufactured from galvanised sheet steel coated with epoxy baked powder paint to provide a durable and weatherproof finish.

  • Page 14: Unit Overview

    TurboChill™ R1234ze Air Cooled and FreeCool Chillers Unit Overview Airflow ● AC Condenser Fans ● EC Condenser Fans ● High Airflow EC Condenser Fans ● Fan Discharge Plenum ● Extended Height Fan Discharge Plenum Electrical Panel ● Single Point 3 Phase Isolation ●...
  • Page 15 Chillers TurboChill™ R1234ze Air Cooled and FreeCool Coils ● Epoxy Coated Microchannel Condenser Coils ● Epoxy Coated RTPF Free Cooling Coils Waterside ● Differential Pressure Sensor ● Flow Switch ● Pump Interlock ● Water Filter ● Various Pump Options ● Immersion Heaters ●...

  • Page 16: Unit Components

    TurboChill™ R1234ze Air Cooled and FreeCool Chillers Unit Components Refrigeration Refrigeration ● ● Compressors - Turbocor Centrifugal ● ● Dual Maintainable Pressure Relief Valves ● ● Microchannel Epoxy Coated Condensing Coils ● RTPF Free Cooling Coils ○ Epoxy Coated RTPF Free Cooling Coils ●...

  • Page 17: Turbocor Compressor

    -20°C. (in compliance with Airedale freeze protection policy). Connections for External Trace Heating (230V / 500W available). Maximum water temperature 42°C. The compressors and evaporator shall be mounted on a rigid galvanised heavy duty sub frame.

  • Page 18: Condenser

    TurboChill™ R1234ze Air Cooled and FreeCool Chillers Condenser Large surface area microchannel coil(s) (ideally positioned to optimise airflow and heat transfer) shall be manufactured as a “V-block” arrangement. This “V-block” arrangement has a lower airside pressure drop making the fans run more efficiently.

  • Page 19: Electrical

    Chillers TurboChill™ R1234ze Air Cooled and FreeCool Electrical Fans Controls Speed Controllers (AC Fans) Circuit 1 Compressors 1 & 2 Bus-bar Chamber Leak Detector Sensors Circuit 2 Pumps Compressors 3 & 4 Controls and Electrical ● ● Leak detection ● ●...
  • Page 20 TurboChill™ R1234ze Air Cooled and FreeCool Chillers 3 Phase Single Point Isolaton Single point isolation shall be fitted as a standard feature. Ultracap Power Backup The Ultracap module is a standard feature utilising the latest Ultra Capacitor technology in external backup device for the EVD Evolution drivers and pCO controllers.

  • Page 21: Condenser Fans

    Chillers TurboChill™ R1234ze Air Cooled and FreeCool Condenser Fans Fans ● ● 800 mm diameter EC axial fans ○ ○ 800 mm diameter AC axial fans ○ ○ 800 mm diameter High Airflow EC fans* * High airflow EC fans are not available with the X type units ●...

  • Page 22: Waterside

    TurboChill™ R1234ze Air Cooled and FreeCool Chillers Waterside Strainer Grooved Connection Pump(s) Inverter housing Return Supply Waterside – ● Free Cooling Coil ● ● Evaporator Immersion Heaters ○ ● Water filter** ○ ○ Pump hydronic options** ● ● Grooved and clamped type connections ○...
  • Page 23 Grooved and Clamp Type Connections Grooved and clamp type connections shall be fitted to the unit. Flanged Connections Flanged connections shall be fitted to the unit upon request. Please contact Airedale. Pump Interlock* Provision for a pump interlock is available within the control panel.
  • Page 24 TurboChill™ R1234ze Air Cooled and FreeCool Chillers Pump Options A variety of pump options to suit a wide range of applications are available: Factory fitted in line as a single pump or run/standby configuration and available in standard and larger nominal external head pressures.
  • Page 25 Water Connections Water inlet and outlet connections shall be of a grooved and clamped type construction. Optional flanged connections shall be available on request, please consult Airedale. Water connection to evaporator only (air cooled only) Water inlet and outlet connections shall terminate directly on the evaporator.

  • Page 26: Controls

    TurboChill™ R1234ze Air Cooled and FreeCool Chillers Controls The microprocessor controller shall offer powerful analogue and digital control to meet a wide range of monitoring and control features including a real time clock and Industry standard communication port and network connections. The controller’s inbuilt display shall be used for viewing the unit operating status and making adjustments to control parameters by allowing the operator access to a series of display pages.
  • Page 27 Up to 6 units can be sequenced. Included within this package is a site visit by an Airedale Control Specialist to set up multiple unit sequence control. The chiller sequence manager is supplied as a separate control panel to be mounted remotely in an indoor location, such as a plant room.
  • Page 28 Compressor Reduced Start Delay Compressor fast start functionality shall be available for applications that require minimum downtime following 3 phase power failure. This is subject to a compressor UPS being fitted onto the L4 permanent supply. Please contact Airedale. Password Protection The control system integrity shall be maintained by restricting access with a password PIN number.
  • Page 29 Lon BMS Connection The Airedale controllers, using special serial cards, shall be integrated into LonWorks® networks. The RS485 and the FTT10 standards shall be supported by the LonWorks® serial cards. The two types of LonWorks® serial cards shall differ by the type of interface on the LonWorks® network side:- ●...

  • Page 30: Mechanical

    TurboChill™ R1234ze Air Cooled and FreeCool Chillers Mechanical Mechanical ● ● Lifting lugs ● ● Base - plain galvanised steel ● ● Panels - galvanised sheet steel with epoxy powder paint ● ● Standard height fan discharge plenum ○ ○ Extended height fan discharge plenum ○...
  • Page 31 Chillers TurboChill™ R1234ze Air Cooled and FreeCool Discharge Air Plenum - Condenser Fan Factory fitted and constructed from galvanised sheet steel coated with epoxy baked powder paint, this plenum shall direct discharge air vertically which reduces air re-circulation and provides a degree of acoustic reduction in the horizontal plane.

  • Page 32: Design Features & Information

    TurboChill™ R1234ze Air Cooled and FreeCool Chillers Design Features & Information Specific Heat Capacity (SHC) % Ethylene Glycol Concentration Specific Heat Capacity (kJ/kgK) 4.190 4.115 3.901 3.686 3.474 % Propylene Glycol Concentration Specific Heat Capacity (kJ/kgK) 4.190 4.139 4.033 3.903 3.749 (1) Data quoted for water/glycol solutions at a nominal temperature of 10°C.
  • Page 33 For guidance, a number of units from 200 kW to 1000 kW at nominal conditions and at both fan speeds have been pre- selected and used throughout this manual for information only. Please contact Airedale with your specific requirements and we will be pleased to provide you with an individually tailored selection and technical detail.

  • Page 34: Typical Part Load Efficiencies

    TurboChill™ R1234ze Air Cooled and FreeCool Chillers Typical Part Load Efficiencies The following graph gives a general indication of the effect of reduced load on the performance of the unit, for performance details, please contact Airedale. 250% 200% 150% 100%...
  • Page 35 Chillers TurboChill™ R1234ze Air Cooled and FreeCool Design Features & Information Performance Effects of Glycol Glycol Data For a given percentage of glycol in the system there are correction factors that need to be applied, the following tables can be used as a guide. CAUTION The source data must be 100% water for the correction factors to be valid.

  • Page 36: Output (Kw)

    TurboChill™ R1234ze Air Cooled and FreeCool Chillers Design Features & Information Sound Data Measurement of Sound Data All sound data quoted has been measured in the third-octave band limited values, using a Real Time Analyser calibrated sound intensity meter in accordance with BS EN ISO9614 Part 1:2009. The Global sound data quoted is valid for noise emitted in the horizontal plane in all directions.

  • Page 37: Water System

    Chillers TurboChill™ R1234ze Air Cooled and FreeCool Design Features & Information Water System Chilled water pipe work and ancillary components must be installed in accordance with: ● National and Local Water supply company standards ● The manufacturer’s instructions are followed when fitting ancillary components ●...

  • Page 38: Water Systems And Recommended Flow Schemes

    TurboChill™ R1234ze Air Cooled and FreeCool Chillers Design Features & Information Water Systems and Recommended Flow Schemes The recommended requirements to allow commissioning to be carried out correctly are: ● The inclusion of Binder Points adjacent to the flow and return connections, to allow temperature and pressure readings.

  • Page 39: Pressure Relief Valve Discharge Piping

    Chillers TurboChill™ R1234ze Air Cooled and FreeCool Pressure Relief Valve Discharge Piping Considerations must be made when designing pipework for PRV venting. This must be designed in accordance to EN378-3 Section 5.8 Piping and ducting. ● Caution must be taken to ensure excessive pressure drop in the pipework is avoided. ●...
  • Page 40 TurboChill™ R1234ze Air Cooled and FreeCool Chillers Design Features & Information Standard Air Cooled Circuit Incorporating ● 20 Mesh Water Filter ● Differential Pressure Transducer ● Shut off valves Chiller Technical Manual 7752785 V1.12_10_2018...
  • Page 41 Chillers TurboChill™ R1234ze Air Cooled and FreeCool Design Features & Information Standard Free Cooling Circuit Incorporating ● 20 Mesh Water Filter ● Differential Pressure Transducer ● Shut off valves Chiller Technical Manual 7752785 V1.12.0_10_2018...

  • Page 42: Technical Data Tcc (R)

    For unit weights with waterside options fitted please contact Airedale. (8) For minimum system water volume calculation, refer to Design Features & Information - Minimum System Water Volume Calculations. (9) Height based on standard fan, for optional fan dimensions please contact Airedale Chiller Technical Manual 7752785 V1.12.0_10_2018...
  • Page 43 Compressor - Per Compressor Nominal Run Amps Quantity Motor Rating Start Amps Electronic Soft Start Type Of Start (1) Based at full load Conditions and EC Fans Pump electrical data is available from Airedale upon request. Chiller Technical Manual 7752785 V1.12.0_10_2018...

  • Page 44: Tcc12R08G-04, Tcc12R10G-04

    For unit weights with waterside options fitted please contact Airedale. (8) For minimum system water volume calculation, refer to Design Features & Information - Minimum System Water Volume Calculations. (9) Height based on standard fan, for optional fan dimensions please contact Airedale Chiller Technical Manual 7752785 V1.12.0_10_2018...
  • Page 45 Compressor - Per Compressor Nominal Run Amps Quantity Motor Rating Start Amps Electronic Soft Start Type Of Start (1) Based at full load Conditions and EC Fans Pump electrical data is available from Airedale upon request. Chiller Technical Manual 7752785 V1.12.0_10_2018...

  • Page 46: Tcc12R12G-04, Tcc12R14G-04

    For unit weights with waterside options fitted please contact Airedale. (8) For minimum system water volume calculation, refer to Design Features & Information - Minimum System Water Volume Calculations. (9) Height based on standard fan, for optional fan dimensions please contact Airedale Chiller Technical Manual 7752785 V1.12.0_10_2018...
  • Page 47 Compressor - Per Compressor Nominal Run Amps Quantity Motor Rating Start Amps Electronic Soft Start Type Of Start (1) Based at full load Conditions and EC Fans Pump electrical data is available from Airedale upon request. Chiller Technical Manual 7752785 V1.12.0_10_2018...

  • Page 48: Tcc22R08G-14, Tcc22R10G-14, Tcc22R12G-14

    For unit weights with waterside options fitted please contact Airedale. (8) For minimum system water volume calculation, refer to Design Features & Information - Minimum System Water Volume Calculations. (9) Height based on standard fan, for optional fan dimensions please contact Airedale Chiller Technical Manual 7752785 V1.12.0_10_2018...
  • Page 49 1 / 1 1 / 1 Quantity Motor Rating Start Amps Electronic Soft Start Type Of Start (1) Based at full load Conditions and EC Fans Pump electrical data is available from Airedale upon request. Chiller Technical Manual 7752785 V1.12.0_10_2018...

  • Page 50: Tcc22R14G-14, Tcc23R12G-17, Tcc23R14G-17

    For unit weights with waterside options fitted please contact Airedale. (8) For minimum system water volume calculation, refer to Design Features & Information - Minimum System Water Volume Calculations. (9) Height based on standard fan, for optional fan dimensions please contact Airedale Chiller Technical Manual 7752785 V1.12.0_10_2018...
  • Page 51 2 / 1 2 / 1 Quantity Motor Rating Start Amps Electronic Soft Start Type Of Start (1) Based at full load Conditions and EC Fans Pump electrical data is available from Airedale upon request. Chiller Technical Manual 7752785 V1.12.0_10_2018...

  • Page 52: Tcc23R16G-17, Tcc23R18G-17, Tcc24R16G-18

    For unit weights with waterside options fitted please contact Airedale. (8) For minimum system water volume calculation, refer to Design Features & Information - Minimum System Water Volume Calculations. (9) Height based on standard fan, for optional fan dimensions please contact Airedale Chiller Technical Manual 7752785 V1.12.0_10_2018...
  • Page 53 2 / 1 2 / 2 Quantity Motor Rating Start Amps Electronic Soft Start Type Of Start (1) Based at full load Conditions and EC Fans Pump electrical data is available from Airedale upon request. Chiller Technical Manual 7752785 V1.12.0_10_2018...

  • Page 54: Tcc24R18G-18, Tcc24R20G-18

    For unit weights with waterside options fitted please contact Airedale. (8) For minimum system water volume calculation, refer to Design Features & Information - Minimum System Water Volume Calculations. (9) Height based on standard fan, for optional fan dimensions please contact Airedale Chiller Technical Manual 7752785 V1.12.0_10_2018...
  • Page 55 2 / 2 2 / 2 Quantity Motor Rating Start Amps Electronic Soft Start Type Of Start (1) Based at full load Conditions and EC Fans Pump electrical data is available from Airedale upon request. Chiller Technical Manual 7752785 V1.12.0_10_2018...

  • Page 56: Tcc24R22G-18, Tcc24R24G-18

    For unit weights with waterside options fitted please contact Airedale. (8) For minimum system water volume calculation, refer to Design Features & Information - Minimum System Water Volume Calculations. (9) Height based on standard fan, for optional fan dimensions please contact Airedale Chiller Technical Manual 7752785 V1.12.0_10_2018...
  • Page 57 2 / 2 2 / 2 Quantity Motor Rating Start Amps Electronic Soft Start Type Of Start (1) Based at full load Conditions and EC Fans Pump electrical data is available from Airedale upon request. Chiller Technical Manual 7752785 V1.12.0_10_2018...

  • Page 58: Tcc11X04G-01, Tcc11X06G-01, Tcc11X08G-01

    For unit weights with waterside options fitted please contact Airedale. (8) For minimum system water volume calculation, refer to Design Features & Information - Minimum System Water Volume Calculations. (9) Height based on standard fan, for optional fan dimensions please contact Airedale Chiller Technical Manual 7752785 V1.12.0_10_2018...
  • Page 59 Compressor - Per Compressor Nominal Run Amps Quantity Motor Rating Start Amps Electronic Soft Start Type Of Start (1) Based at full load Conditions and EC Fans Pump electrical data is available from Airedale upon request. Chiller Technical Manual 7752785 V1.12.0_10_2018...

  • Page 60: Tcc12X08G-04, Tcc12X10G-04

    For unit weights with waterside options fitted please contact Airedale. (8) For minimum system water volume calculation, refer to Design Features & Information - Minimum System Water Volume Calculations. (9) Height based on standard fan, for optional fan dimensions please contact Airedale Chiller Technical Manual 7752785 V1.12.0_10_2018...
  • Page 61 Compressor - Per Compressor Nominal Run Amps Quantity Motor Rating Start Amps Electronic Soft Start Type Of Start (1) Based at full load Conditions and EC Fans Pump electrical data is available from Airedale upon request. Chiller Technical Manual 7752785 V1.12.0_10_2018...

  • Page 62: Tcc12X12G-04, Tcc12X14G-04

    For unit weights with waterside options fitted please contact Airedale. (8) For minimum system water volume calculation, refer to Design Features & Information - Minimum System Water Volume Calculations. (9) Height based on standard fan, for optional fan dimensions please contact Airedale Chiller Technical Manual 7752785 V1.12.0_10_2018...
  • Page 63 Compressor - Per Compressor Nominal Run Amps Quantity Motor Rating Start Amps Electronic Soft Start Type Of Start (1) Based at full load Conditions and EC Fans Pump electrical data is available from Airedale upon request. Chiller Technical Manual 7752785 V1.12.0_10_2018...

  • Page 64: Tcc22X08G-14, Tcc22X10G-14, Tcc22X12G-14

    For unit weights with waterside options fitted please contact Airedale. (8) For minimum system water volume calculation, refer to Design Features & Information - Minimum System Water Volume Calculations. (9) Height based on standard fan, for optional fan dimensions please contact Airedale Chiller Technical Manual 7752785 V1.12.0_10_2018...
  • Page 65 1 / 1 1 / 1 Quantity Motor Rating Start Amps Electronic Soft Start Type Of Start (1) Based at full load Conditions and EC Fans Pump electrical data is available from Airedale upon request. Chiller Technical Manual 7752785 V1.12.0_10_2018...

  • Page 66: Tcc22X14G-14, Tcc23X12G-17, Tcc23X14G-17

    For unit weights with waterside options fitted please contact Airedale. (8) For minimum system water volume calculation, refer to Design Features & Information - Minimum System Water Volume Calculations. (9) Height based on standard fan, for optional fan dimensions please contact Airedale Chiller Technical Manual 7752785 V1.12.0_10_2018...
  • Page 67 2 / 1 2 / 1 Quantity Motor Rating Start Amps Electronic Soft Start Type Of Start (1) Based at full load Conditions and EC Fans Pump electrical data is available from Airedale upon request. Chiller Technical Manual 7752785 V1.12.0_10_2018...

  • Page 68: Tcc23X16G-17, Tcc23X18G-17, Tcc24X16G-18

    For unit weights with waterside options fitted please contact Airedale. (8) For minimum system water volume calculation, refer to Design Features & Information - Minimum System Water Volume Calculations. (9) Height based on standard fan, for optional fan dimensions please contact Airedale Chiller Technical Manual 7752785 V1.12.0_10_2018...
  • Page 69 2 / 1 2 / 2 Quantity Motor Rating Start Amps Electronic Soft Start Type Of Start (1) Based at full load Conditions and EC Fans Pump electrical data is available from Airedale upon request. Chiller Technical Manual 7752785 V1.12.0_10_2018...

  • Page 70: Tcc24X18G-18, Tcc24X20G-18

    For unit weights with waterside options fitted please contact Airedale. (8) For minimum system water volume calculation, refer to Design Features & Information - Minimum System Water Volume Calculations. (9) Height based on standard fan, for optional fan dimensions please contact Airedale Chiller Technical Manual 7752785 V1.12.0_10_2018...
  • Page 71 2 / 2 2 / 2 Quantity Motor Rating Start Amps Electronic Soft Start Type Of Start (1) Based at full load Conditions and EC Fans Pump electrical data is available from Airedale upon request. Chiller Technical Manual 7752785 V1.12.0_10_2018...

  • Page 72: Tcc24X22G-18, Tcc24X24G-18

    For unit weights with waterside options fitted please contact Airedale. (8) For minimum system water volume calculation, refer to Design Features & Information - Minimum System Water Volume Calculations. (9) Height based on standard fan, for optional fan dimensions please contact Airedale Chiller Technical Manual 7752785 V1.12.0_10_2018...
  • Page 73 2 / 2 2 / 2 Quantity Motor Rating Start Amps Electronic Soft Start Type Of Start (1) Based at full load Conditions and EC Fans Pump electrical data is available from Airedale upon request. Chiller Technical Manual 7752785 V1.12.0_10_2018...

  • Page 74: Sound Data - Tcc

    (1) dB(A) is the overall sound level, measured on the A scale. (2) All sound data measured at nominal conditions: Water in/out 13/7°C at 35°C ambient. (3) Based on unit with a 300mm plenum, for units fitted with optional extras, please contact Airedale. Chiller Technical Manual 7752785 V1.12.0_10_2018...
  • Page 75 (1) dB(A) is the overall sound level, measured on the A scale. (2) All sound data measured at nominal conditions: Water in/out 13/7°C at 35°C ambient. (3) Based on unit with a 300mm plenum, for units fitted with optional extras, please contact Airedale. Chiller Technical Manual 7752785 V1.12.0_10_2018...

  • Page 76: Technical Data - Tcf (R)

    For unit weights with waterside options fitted please contact Airedale. (8) For minimum system water volume calculation, refer to Design Features & Information - Minimum System Water Volume Calculations. (9) Height based on standard fan, for optional fan dimensions please contact Airedale Chiller Technical Manual 7752785 V1.12.0_10_2018...
  • Page 77 Compressor - Per Compressor Nominal Run Amps Quantity Motor Rating Start Amps Electronic Soft Start Type Of Start (1) Based at full load Conditions and EC Fans Pump electrical data is available from Airedale upon request. Chiller Technical Manual 7752785 V1.12.0_10_2018...

  • Page 78: Tcf12R08G-09, Tcf12R10G-05

    For unit weights with waterside options fitted please contact Airedale. (8) For minimum system water volume calculation, refer to Design Features & Information - Minimum System Water Volume Calculations. (9) Height based on standard fan, for optional fan dimensions please contact Airedale Chiller Technical Manual 7752785 V1.12.0_10_2018...
  • Page 79 Compressor - Per Compressor Nominal Run Amps Quantity Motor Rating Start Amps Electronic Soft Start Type Of Start (1) Based at full load Conditions and EC Fans Pump electrical data is available from Airedale upon request. Chiller Technical Manual 7752785 V1.12.0_10_2018...

  • Page 80: Tcf12R12G-05, Tcf12R14G-05

    For unit weights with waterside options fitted please contact Airedale. (8) For minimum system water volume calculation, refer to Design Features & Information - Minimum System Water Volume Calculations. (9) Height based on standard fan, for optional fan dimensions please contact Airedale Chiller Technical Manual 7752785 V1.12.0_10_2018...
  • Page 81 Compressor - Per Compressor Nominal Run Amps Quantity Motor Rating Start Amps Electronic Soft Start Type Of Start (1) Based at full load Conditions and EC Fans Pump electrical data is available from Airedale upon request. Chiller Technical Manual 7752785 V1.12.0_10_2018...

  • Page 82: Tcf22R10G-22, Tcf22R12G-22, Tcf22R14G-22

    For unit weights with waterside options fitted please contact Airedale. (8) For minimum system water volume calculation, refer to Design Features & Information - Minimum System Water Volume Calculations. (9) Height based on standard fan, for optional fan dimensions please contact Airedale Chiller Technical Manual 7752785 V1.12.0_10_2018...
  • Page 83 1 / 1 1 / 1 Quantity Motor Rating Start Amps Electronic Soft Start Type Of Start (1) Based at full load Conditions and EC Fans Pump electrical data is available from Airedale upon request. Chiller Technical Manual 7752785 V1.12.0_10_2018...

  • Page 84: Tcf23R12G-24, Tcf23R14G-24

    For unit weights with waterside options fitted please contact Airedale. (8) For minimum system water volume calculation, refer to Design Features & Information - Minimum System Water Volume Calculations. (9) Height based on standard fan, for optional fan dimensions please contact Airedale Chiller Technical Manual 7752785 V1.12.0_10_2018...
  • Page 85 2 / 1 2 / 1 Quantity Motor Rating Start Amps Electronic Soft Start Type Of Start (1) Based at full load Conditions and EC Fans Pump electrical data is available from Airedale upon request. Chiller Technical Manual 7752785 V1.12.0_10_2018...

  • Page 86: Tcf23R16G-25, Tcf23R18G-25

    For unit weights with waterside options fitted please contact Airedale. (8) For minimum system water volume calculation, refer to Design Features & Information - Minimum System Water Volume Calculations. (9) Height based on standard fan, for optional fan dimensions please contact Airedale Chiller Technical Manual 7752785 V1.12.0_10_2018...
  • Page 87 2 / 1 2 / 1 Quantity Motor Rating Start Amps Electronic Soft Start Type Of Start (1) Based at full load Conditions and EC Fans Pump electrical data is available from Airedale upon request. Chiller Technical Manual 7752785 V1.12.0_10_2018...

  • Page 88: Tcf24R16G-26, Tcf24R18G-26, Tcf24R20G-26

    For unit weights with waterside options fitted please contact Airedale. (8) For minimum system water volume calculation, refer to Design Features & Information - Minimum System Water Volume Calculations. (9) Height based on standard fan, for optional fan dimensions please contact Airedale Chiller Technical Manual 7752785 V1.12.0_10_2018...
  • Page 89 2 / 2 2 / 2 Quantity Motor Rating Start Amps Electronic Soft Start Type Of Start (1) Based at full load Conditions and EC Fans Pump electrical data is available from Airedale upon request. Chiller Technical Manual 7752785 V1.12.0_10_2018...

  • Page 90: Tcf24R22G-27, Tcf24R24G-27

    For unit weights with waterside options fitted please contact Airedale. (8) For minimum system water volume calculation, refer to Design Features & Information - Minimum System Water Volume Calculations. (9) Height based on standard fan, for optional fan dimensions please contact Airedale Chiller Technical Manual 7752785 V1.12.0_10_2018...
  • Page 91 2 / 2 2 / 2 Quantity Motor Rating Start Amps Electronic Soft Start Type Of Start (1) Based at full load Conditions and EC Fans Pump electrical data is available from Airedale upon request. Chiller Technical Manual 7752785 V1.12.0_10_2018...

  • Page 92: Technical Data Tcf (X)

    For unit weights with waterside options fitted please contact Airedale. (8) For minimum system water volume calculation, refer to Design Features & Information - Minimum System Water Volume Calculations. (9) Height based on standard fan, for optional fan dimensions please contact Airedale Chiller Technical Manual 7752785 V1.12.0_10_2018...
  • Page 93 Compressor - Per Compressor Nominal Run Amps Quantity Motor Rating Start Amps Electronic Soft Start Type Of Start (1) Based at full load Conditions and EC Fans Pump electrical data is available from Airedale upon request. Chiller Technical Manual 7752785 V1.12.0_10_2018...

  • Page 94: Tcf12X08G-09, Tcf12X10G-05

    For unit weights with waterside options fitted please contact Airedale. (8) For minimum system water volume calculation, refer to Design Features & Information - Minimum System Water Volume Calculations. (9) Height based on standard fan, for optional fan dimensions please contact Airedale Chiller Technical Manual 7752785 V1.12.0_10_2018...
  • Page 95 Compressor - Per Compressor Nominal Run Amps Quantity Motor Rating Start Amps Electronic Soft Start Type Of Start (1) Based at full load Conditions and EC Fans Pump electrical data is available from Airedale upon request. Chiller Technical Manual 7752785 V1.12.0_10_2018...

  • Page 96: Tcf12X12G-05, Tcf12X14G-05

    For unit weights with waterside options fitted please contact Airedale. (8) For minimum system water volume calculation, refer to Design Features & Information - Minimum System Water Volume Calculations. (9) Height based on standard fan, for optional fan dimensions please contact Airedale Chiller Technical Manual 7752785 V1.12.0_10_2018...
  • Page 97 Compressor - Per Compressor Nominal Run Amps Quantity Motor Rating Start Amps Electronic Soft Start Type Of Start (1) Based at full load Conditions and EC Fans Pump electrical data is available from Airedale upon request. Chiller Technical Manual 7752785 V1.12.0_10_2018...

  • Page 98: Tcf22X10G-22, Tcf22X12G-22, Tcf22X14G-22

    For unit weights with waterside options fitted please contact Airedale. (8) For minimum system water volume calculation, refer to Design Features & Information - Minimum System Water Volume Calculations. (9) Height based on standard fan, for optional fan dimensions please contact Airedale Chiller Technical Manual 7752785 V1.12.0_10_2018...
  • Page 99 1 / 1 1 / 1 Quantity Motor Rating Start Amps Electronic Soft Start Type Of Start (1) Based at full load Conditions and EC Fans Pump electrical data is available from Airedale upon request. Chiller Technical Manual 7752785 V1.12.0_10_2018...

  • Page 100: Tcf23X12G-24, Tcf23X14G-24

    For unit weights with waterside options fitted please contact Airedale. (8) For minimum system water volume calculation, refer to Design Features & Information - Minimum System Water Volume Calculations. (9) Height based on standard fan, for optional fan dimensions please contact Airedale Chiller Technical Manual 7752785 V1.12.0_10_2018...
  • Page 101 2 / 1 2 / 1 Quantity Motor Rating Start Amps Electronic Soft Start Type Of Start (1) Based at full load Conditions and EC Fans Pump electrical data is available from Airedale upon request. Chiller Technical Manual 7752785 V1.12.0_10_2018...

  • Page 102: Tcf23X16G-25, Tcf23X18G-25

    For unit weights with waterside options fitted please contact Airedale. (8) For minimum system water volume calculation, refer to Design Features & Information - Minimum System Water Volume Calculations. (9) Height based on standard fan, for optional fan dimensions please contact Airedale Chiller Technical Manual 7752785 V1.12.0_10_2018...
  • Page 103 2 / 1 2 / 1 Quantity Motor Rating Start Amps Electronic Soft Start Type Of Start (1) Based at full load Conditions and EC Fans Pump electrical data is available from Airedale upon request. Chiller Technical Manual 7752785 V1.12.0_10_2018...

  • Page 104: Tcf24X16G-26, Tcf24X18G-26, Tcf24X20G-26

    For unit weights with waterside options fitted please contact Airedale. (8) For minimum system water volume calculation, refer to Design Features & Information - Minimum System Water Volume Calculations. (9) Height based on standard fan, for optional fan dimensions please contact Airedale Chiller Technical Manual 7752785 V1.12.0_10_2018...
  • Page 105 2 / 2 2 / 2 Quantity Motor Rating Start Amps Electronic Soft Start Type Of Start (1) Based at full load Conditions and EC Fans Pump electrical data is available from Airedale upon request. Chiller Technical Manual 7752785 V1.12.0_10_2018...

  • Page 106: Tcf24X22G-27, Tcf24X24G-27

    For unit weights with waterside options fitted please contact Airedale. (8) For minimum system water volume calculation, refer to Design Features & Information - Minimum System Water Volume Calculations. (9) Height based on standard fan, for optional fan dimensions please contact Airedale Chiller Technical Manual 7752785 V1.12.0_10_2018...
  • Page 107 2 / 2 2 / 2 Quantity Motor Rating Start Amps Electronic Soft Start Type Of Start (1) Based at full load Conditions and EC Fans Pump electrical data is available from Airedale upon request. Chiller Technical Manual 7752785 V1.12.0_10_2018...

  • Page 108: Sound Data - Tcf

    (1) dB(A) is the overall sound level, measured on the A scale. (2) All sound data measured at nominal conditions: Water in/out 16/10°C at 35°C ambient. (3) Based on unit with a 300mm plenum, for units fitted with optional extras, please contact Airedale. (4) Condenser fans running at full speed.
  • Page 109 (1) dB(A) is the overall sound level, measured on the A scale. (2) All sound data measured at nominal conditions: Water in/out 16/10°C at 35°C ambient. (3) Based on unit with a 300mm plenum, for units fitted with optional extras, please contact Airedale. (4) Condenser fans running at full speed.

  • Page 110: Hydronic Data

    TurboChill™ R1234ze Air Cooled and FreeCool Chillers Hydronic Data Evaporator Pressure Drop - 100% Water 100% Water 120.0 100.0 80.0 60.0 40.0 20.0 Flowrate l/s 100% Water 120.0 100.0 80.0 60.0 40.0 20.0 Flowrate l/s Chiller Technical Manual 7752785 V1.12.0_10_2018...

  • Page 111: Evaporator Pressure Drop - 100% Water

    Chillers TurboChill™ R1234ze Air Cooled and FreeCool Hydronic Data Evaporator Pressure Drop - 100% Water Flow Rate l/s Flow Rate l/s Chiller Technical Manual 7752785 V1.12.0_10_2018...

  • Page 112: Evaporator Pressure Drop - 20% Ethylene Glycol

    TurboChill™ R1234ze Air Cooled and FreeCool Chillers Hydronic Data Evaporator Pressure Drop - 20% Ethylene Glycol 20% EG 140.0 120.0 100.0 80.0 60.0 40.0 20.0 Flowrate l/s 20% EG 140.0 120.0 100.0 80.0 60.0 40.0 20.0 Flowrate l/s Chiller Technical Manual 7752785 V1.12.0_10_2018...
  • Page 113 Chillers TurboChill™ R1234ze Air Cooled and FreeCool Hydronic Data Evaporator Pressure Drop - 20% Ethylene Glycol 0.00 10.00 20.00 30.00 40.00 50.00 60.00 Flow Rate l/s 26 27 0.00 10.00 20.00 30.00 40.00 50.00 60.00 70.00 80.00 90.00 Flow Rate l/s Chiller Technical Manual 7752785 V1.12.0_10_2018...

  • Page 114: Strainer Pressure Drop - 100% Water

    TurboChill™ R1234ze Air Cooled and FreeCool Chillers Hydronic Data Strainer Pressure Drop - 100% Water 4" 5" 6" 8" Water Flow Rate (l/s) Strainer Pressure Drop - 20% Ethylene Glycol 4" 5" 6" 8" Water Flow Rate (l/s) Chiller Technical Manual 7752785 V1.12.0_10_2018...

  • Page 115: Installation Data

    8670 8920 4370 1170 TCC24X16G-18 9300 9550 4860 1170 TCC24X18G-18 9930 10180 5540 1160 TCC24X20G-18 10560 10810 6360 1160 TCC24X22G-18 11190 11440 6620 1160 TCC24X24G-18 Above refers to standard configurations, contact Airedale for other options. Chiller Technical Manual 7752785 V1.12.0_10_2018...

  • Page 116: Freecool Masses & Centre Of Gravity (C Of G)

    12090 13870 4610 1070 TCF24X16G-26 13000 14950 5090 1060 TCF24X18G-26 13990 16150 5780 1050 TCF24X20G-26 14810 17100 6610 1040 TCF24X22G-27 15800 18340 6880 1040 TCF24X24G-27 Above refers to standard configurations, contact Airedale for other options. Chiller Technical Manual 7752785 V1.12.0_10_2018...

  • Page 117: Unit Lifting

    ● Use the appropriate spreader bars/lifting slings with the holes/lugs provided ● Lift the unit slowly and evenly ● If the unit is dropped, it should immediately be checked for damage and reported to Airedale Only use lifting points provided.
  • Page 118 TurboChill™ R1234ze Air Cooled and FreeCool Chillers Installation Data 8 Point 2300 ≥60° ≥60° Number of Fans Single Circuit Machines Dual Circuit Machines A (mm) B (mm) A (mm) B (mm) 3600 1536 3600 1490 4500 1536 4500 1536 4300 3100 4300 3100...

  • Page 119: General Arrangement Drawings

    Chillers TurboChill™ R1234ze Air Cooled and FreeCool Installation Data General Arrangement Drawings 4 Fan single Circuit Chiller Technical Manual 7752785 V1.12.0_10_2018...
  • Page 120 TurboChill™ R1234ze Air Cooled and FreeCool Chillers Installation Data General Arrangement Drawings 6 Fan Single Circuit Chiller Technical Manual 7752785 V1.12.0_10_2018...
  • Page 121 Chillers TurboChill™ R1234ze Air Cooled and FreeCool Installation Data General Arrangement Drawings 8 Fan Single Circuit Chiller Technical Manual 7752785 V1.12.0_10_2018...
  • Page 122 TurboChill™ R1234ze Air Cooled and FreeCool Chillers Installation Data General Arrangement Drawings 10 Fan Single Circuit Chiller Technical Manual 7752785 V1.12.0_10_2018...
  • Page 123 Chillers TurboChill™ R1234ze Air Cooled and FreeCool Installation Data General Arrangement Drawings 12 Fan Single Circuit Chiller Technical Manual 7752785 V1.12.0_10_2018...
  • Page 124 TurboChill™ R1234ze Air Cooled and FreeCool Chillers Installation Data General Arrangement Drawings 14 Fan Single circuit Chiller Technical Manual 7752785 V1.12.0_10_2018...
  • Page 125 Chillers TurboChill™ R1234ze Air Cooled and FreeCool Installation Data General Arrangement Drawings 14 Fan Dual Circuit Chiller Technical Manual 7752785 V1.12.0_10_2018...
  • Page 126 TurboChill™ R1234ze Air Cooled and FreeCool Chillers Installation Data General Arrangement Drawings 16 Fan Single Circuit Chiller Technical Manual 7752785 V1.12.0_10_2018...
  • Page 127 Chillers TurboChill™ R1234ze Air Cooled and FreeCool Installation Data General Arrangement Drawings 16 Fan Dual Circuit Chiller Technical Manual 7752785 V1.12.0_10_2018...
  • Page 128 TurboChill™ R1234ze Air Cooled and FreeCool Chillers Installation Data General Arrangement Drawings 18 Fan Single Circuit Chiller Technical Manual 7752785 V1.12.0_10_2018...
  • Page 129 Chillers TurboChill™ R1234ze Air Cooled and FreeCool Installation Data General Arrangement Drawings 18 Fan Dual Circuit Chiller Technical Manual 7752785 V1.12.0_10_2018...
  • Page 130 TurboChill™ R1234ze Air Cooled and FreeCool Chillers Installation Data General Arrangement Drawings 20 Fan Single Circuit Chiller Technical Manual 7752785 V1.12.0_10_2018...
  • Page 131 Chillers TurboChill™ R1234ze Air Cooled and FreeCool Installation Data General Arrangement Drawings 20 Fan Dual Circuit Chiller Technical Manual 7752785 V1.12.0_10_2018...
  • Page 132 TurboChill™ R1234ze Air Cooled and FreeCool Chillers Installation Data General Arrangement Drawings 22 Fan Dual Circuit Chiller Technical Manual 7752785 V1.12.0_10_2018...
  • Page 133 Chillers TurboChill™ R1234ze Air Cooled and FreeCool Installation Data General Arrangement Drawings 24 Fan Dual Circuit Chiller Technical Manual 7752785 V1.12.0_10_2018...

  • Page 134: Positioning

    TurboChill™ R1234ze Air Cooled and FreeCool Chillers Installation Data Positioning The installation position should be selected with the following points in mind: ● Position on a stable and even base, levelled to ensure that the compressor operates correctly ● Levelling should be to +/- 5mm ●...

  • Page 135: Anti Vibration Mounting (Optional)

    Chillers TurboChill™ R1234ze Air Cooled and FreeCool Installation Data Anti Vibration Mounting (Optional) Spring Type Each mount is coloured to indicate the different loads, refer to instructions supplied for correct allocation. Dimensions A(1) 130 225 186 TCC / TCF Units Unloaded dimension Components Locating Screw...
  • Page 136 TurboChill™ R1234ze Air Cooled and FreeCool Chillers Anti Vibration Mount location to Unit and Plinth The Anti Vibration mount is larger than the unit base. Consideration must be made with regard to steelwork / concrete plinth sizes. Full information is available on the approved General Arrangement drawings. The base of the unit is open.

  • Page 137: Interconnecting Wiring

    Chillers TurboChill™ R1234ze Air Cooled and FreeCool Installation Data Interconnecting Wiring General As standard the equipment is designed for 400V, 3 phase, 3 wire 50Hz and a separate permanent 230V, 1 phase, 50Hz supply, to all relevant IEE regulations, British standards and IEC requirements. The control voltage to the interlocks is 24V, always size the low voltage interlock and protection cabling for a maximum voltage drop of 2V.
  • Page 138 TurboChill™ R1234ze Air Cooled and FreeCool Chillers pLAN Termination The plugged termination ensures that the connections are made simultaneously. Failure to attach the cables this way may cause damage to the controller. Customer Side RxTx - RxTx + RxTx - RxTx + Panel Side Chiller Technical Manual 7752785 V1.12.0_10_2018...

  • Page 139: Power Quality & Harmonics

    Chillers TurboChill™ R1234ze Air Cooled and FreeCool Power Quality & Harmonics Variable speed drives are now common place due to their efficiency and versatility. Not ignoring these facts, care must be taken when installing VSD technology into new and existing installations. This is due to the effect the introduction of such technology may have on line harmonics of a buildings electrical system.

  • Page 140: Liquid Level Sensor

    TurboChill™ R1234ze Air Cooled and FreeCool Chillers Liquid Level Sensor The liquid level sensor is designed to measure the amount of refrigerant inside the flooded evaporator of a Turbochill and send a current signal between 4 and 20mA to the microprocessor. This signal is used by the controller to control the flow of refrigerant into the evaporator for optimal and energy efficient performance.

  • Page 141: Pre Start Checks

    Chillers TurboChill™ R1234ze Air Cooled and FreeCool Pre Start Checks ALL work MUST be carried out by technically trained competent personnel. CAUTION The equipment contains live electrical and moving parts, ISOLATE prior to maintenance or repair work. Water Flow Make sure that you have the correct water flow rate before turning the unit on. (Refer to commissioning documentation) CAUTION If the unit is operated without water the unit will be damaged.

  • Page 142: Pco5+ Built In Display And Keypad

    TurboChill™ R1234ze Air Cooled and FreeCool Chillers pCO5+ Built In Display and Keypad The in-built display is equipped with LCD display (8 rows x 22 columns) with 6 buttons. ALARM - Red LED indicates ENTER -Selects menus & alarm present moves cursor to adjustable fields green LED Display...

  • Page 143: Unit Operation

    Chillers TurboChill™ R1234ze Air Cooled and FreeCool Unit Operation The unit must not be started unless the pre start checks have been carried out. Restarting the Unit To turn the unit on press the key to enter the program menu. Using the keys select the Unit On/Off option and press When...

  • Page 144: Changing The Setpoint

    TurboChill™ R1234ze Air Cooled and FreeCool Chillers Changing the Setpoint To change the set point of the unit from the main screen press the button. Use the to scroll to the set point option as shown below and press The following screen will be shown: Using the button scroll to the password screen Enter the password 4648 using the...

  • Page 145: Enabling Pumps

    Chillers TurboChill™ R1234ze Air Cooled and FreeCool Enabling Pumps Pump Start-Up Use the start-up guide for the general setting of the pump controller including the setting of the correct direction of rotation. The start-up guide will be initiated automatically the first time when its connected to a supply voltage. It can be restarted in the menu under GENERAL.

  • Page 146: Maintenance

    TurboChill™ R1234ze Air Cooled and FreeCool Chillers Operational Maintenance Checks Owners Responsibility To ensure that the chiller can be maintained correctly ensure the following requirements are met. Maintain a safe working environment around the chiller, free from obstructions and debris. The unit shall follow the maintenance schedule below as a minimum.

  • Page 147: Electrical Inspection

    Connect the RS232 to RS485 interface converter to the USB port of your PC via the USB to RS232 serial interface lead and connect the RS485 output to the fan. Tx += RS A Tx - = RS B (Except high airflow fans. Interogation is via a separate module available from Airedale) Chiller Technical Manual 7752785 V1.12.0_10_2018...

  • Page 148: Refrigeration

    TurboChill™ R1234ze Air Cooled and FreeCool Chillers Maintenance Refrigeration Frequency Task 3 Mths 12 Mths 60 Mths Compare the following and compare results with commissioning records: ● Suction, liquid and discharge pressures. Refrigeration system temperatures, suction, liquid and ● discharge. Record superheat and sub cooling temperatures. Check each circuit sight glass for dryness ●...

  • Page 149: Waterside

    Water Strainer A water strainer must be fitted to the inlet side of the chiller evaporator. Failure to do so may result in severe damage and will void the AIREDALE warranty. Water Flow Rate Check that the design water flow rate is available to the unit. If not available do not turn unit on.

  • Page 150: Controls

    TurboChill™ R1234ze Air Cooled and FreeCool Chillers Maintenance Controls Frequency Task 3 Mths 12 Mths 60 Mths ● Controls Change controller battery. The controller will keep the strategy for a short period of time with no battery. Service Tools/Test Equipment Safety Equipment •...

  • Page 151: System

    Chillers TurboChill™ R1234ze Air Cooled and FreeCool Maintenance System Frequency Task 3 Mths 12 Mths 60 Mths Check the following against the commissioning records: ● System Record operating conditions. ● Water on / off temperatures. ● Water pressure drop. Unit Operation Checks Record the following operating conditions of the unit at stable conditions: ●...

  • Page 152: Troubleshooting

    TurboChill™ R1234ze Air Cooled and FreeCool Chillers Troubleshooting Fault Possible Cause Remedy / Action No power. Check power supply to the controller. Check wire connections in accordance Wired incorrectly. with wiring diagram. Unit will not start Loose wires. Check all wires, connections, terminals etc. Check that the remote on/ off Remote on/off.
  • Page 153 Chillers TurboChill™ R1234ze Air Cooled and FreeCool Troubleshooting Fault Possible Cause Remedy / Action Power supply failure. Check power supply at circuit breaker. Wiring to motors. Check voltage at motor terminals. Isolate unit and check free rotation of Motor / fan assembly jammed. motor/fan assembly.

  • Page 154: Alarms

    TurboChill™ R1234ze Air Cooled and FreeCool Chillers Alarms Alarm Menu Display Alarm number Alarm Status Alarm name Time Date Unit Demand Ambient Supply Return Alarm Log The alarm page offers a log of the last 150 alarm messages in a scrolling log, pressing the alarm button will enter the alarm page.
  • Page 155 Chillers TurboChill™ R1234ze Air Cooled and FreeCool Alarms Default Alarm Code Description Cause Action Type AL001 Comp1 MB Comms.Offline Check: Wiring/ Modbus connection/ AL002 Comp2 MB Comms.Offline Communication to the Compressor • • AL003 Comp3 MB Comms.Offline compressor has failed communication board/Compressor AL004...
  • Page 156 TurboChill™ R1234ze Air Cooled and FreeCool Chillers Alarms Default Alarm Code Description Cause Action Type The condensing pressure is Check: Condenser/ • • • AL026 High Cond. Pressure 1 higher than 11.9 Bar Condenser Fans Communication to the pCOe Check: •...
  • Page 157 Chillers TurboChill™ R1234ze Air Cooled and FreeCool Alarms Default Alarm Code Description Cause Action Type Check: Motor When a SCR/Inverter/Cavity cooling line and • AL046 System Lockout Comp.1 temperature fault occurs more solenoids valves/ than 3 time in 30minutes Cycle Compressor Power Check: liquid line The temperature of the...
  • Page 158 TurboChill™ R1234ze Air Cooled and FreeCool Chillers Alarms Default Alarm Code Description Cause Action Type There may be insufficient • • AL064 Air/Water Temp. Comp.3 Check: Sensor limits water flow due to air gaps Check: Condenser The compression ratio of the •...
  • Page 159 Chillers TurboChill™ R1234ze Air Cooled and FreeCool Alarms Default Alarm Code Description Cause Action Type • If component AL084 Hours Limit Pump 1 is functioning The hours run for the pumps • correctly perform has exceeded the threshold • AL085 Hours Limit Pump 2 maintenance and reset hours...
  • Page 160 TurboChill™ R1234ze Air Cooled and FreeCool Chillers Alarms Default Alarm Code Description Cause Action Type • • • AL105 Cond.Supply Temp.Fault The Sensor has gone out of Check: Wiring/ 1 = Non Critical its operating range Sensor • • • AL106 Cond.Diff.Press.

  • Page 161: Pump Alarms

    Chillers TurboChill™ R1234ze Air Cooled and FreeCool TurboChill™ R1234ze Air Cooled and FreeCool Chillers Pump Alarms Code and Status Operating Display Warning Re-setting Mode Warning Alarm Locked Alarm Text ● Stop Man. Too high leakage current Mains phase failure ● Stop Auto External fault...

  • Page 162: Appendix - Ecodesign

    Chillers TurboChill™ R1234ze Air Cooled and FreeCool TurboChill™ R1234ze Air Cooled and FreeCool Chillers Appendix - Ecodesign The following tables of Ecodesign data is based on the following common information: SEPR (Seasonal Energy Performance Ratio) ● Type of Condensing - Air Cooled Standard EC Fans ●...

  • Page 163: Technical Data - Tcc R

    Chillers TurboChill™ R1234ze Air Cooled and FreeCool Technical Data - TCC R TCC11R04G-01, TCC11R06G-01, TCC11R08G-01 Ecodesign Notes: TCC11R04G-01 TCC11R06G-01 TCC11R08G-01 1,3,5 SEPR Tier 2 (2021) Tier 2 (2021) Tier 2 (2021) SEPR Tier 239842.0 242104.7 236773.9 Annual Electricity Consumption kWh/a 1,3,5 239.2 264.0...

  • Page 164: Tcc12R08G-04, Tcc12R10G-04

    TurboChill™ R1234ze Air Cooled and FreeCool Chillers Technical Data TCC12R08G-04, TCC12R10G-04 Ecodesign Notes: TCC12R08G-04 TCC12R10G-04 1,3,5 SEPR Tier 2 (2021) Tier 2 (2021) SEPR Tier 478893.2 486447.9 Annual Electricity Consumption kWh/a 1,3,5 468.6 498.4 Rated Refrigerant Capacity P 140.6 144.5 Rated Power Input D 3.33 3.45...

  • Page 165: Tcc12R12G-04, Tcc12R14G-04

    Chillers TurboChill™ R1234ze Air Cooled and FreeCool Technical Data TCC12R12G-04, TCC12R14G-04 Ecodesign Notes: TCC12R12G-04 TCC12R14G-04 SEPR 1,3,5 SEPR Tier Tier 2 (2021) Tier 2 (2021) Annual Electricity Consumption 500544.2 522260.9 kWh/a Rated Refrigerant Capacity P 1,3,5 528.2 557.9 Rated Power Input D 149.9 156.6 Rated EER...

  • Page 166: Tcc22R08G-14, Tcc22R10G-14, Tcc22R12G-14

    TurboChill™ R1234ze Air Cooled and FreeCool Chillers Technical Data TCC22R08G-14, TCC22R10G-14, TCC22R12G-14 Ecodesign Notes: TCC22R08G-14 TCC22R10G-14 TCC22R12G-14 1,3,5 SEPR Tier 2 (2021) Tier 2 (2021) Tier 2 (2021) SEPR Tier 470456.0 476166.8 489306.1 Annual Electricity Consumption kWh/a 1,3,5 468.8 498.6 528.4 Rated Refrigerant Capacity P 138.5...

  • Page 167: Tcc22R14G-14, Tcc23R12G-17, Tcc23R14G-17

    Chillers TurboChill™ R1234ze Air Cooled and FreeCool Technical Data TCC22R14G-14, TCC23R12G-17, TCC23R14G-17 Ecodesign Notes: TCC22R14G-14 TCC23R12G-17 TCC23R14G-17 1,3,5 SEPR Tier 2 (2021) Tier 2 (2021) Tier 2 (2021) SEPR Tier 509024.7 623319.1 655029.0 Annual Electricity Consumption kWh/a 1,3,5 558.2 628.7 678.4 Rated Refrigerant Capacity P 152.7...

  • Page 168: Tcc23R16G-17, Tcc23R18G-17, Tcc24R16G-18

    TurboChill™ R1234ze Air Cooled and FreeCool Chillers Technical Data TCC23R16G-17, TCC23R18G-17, TCC24R16G-18 Ecodesign Notes: TCC23R16G-17 TCC23R18G-17 TCC24R16G-18 1,3,5 SEPR Tier 2 (2021) Tier 2 (2021) Tier 2 (2021) SEPR Tier 691157.9 732800.2 818247.1 Annual Electricity Consumption kWh/a 1,3,5 728.2 777.8 818.1 Rated Refrigerant Capacity P 207.0...

  • Page 169: Tcc24R18G-18, Tcc24R20G-18

    Chillers TurboChill™ R1234ze Air Cooled and FreeCool Technical Data TCC24R18G-18, TCC24R20G-18 Ecodesign Notes: TCC24R18G-18 TCC24R20G-18 1,3,5 SEPR Tier 2 (2021) Tier 2 (2021) SEPR Tier 838708.0 861609.1 Annual Electricity Consumption kWh/a 1,3,5 857.9 897.6 Rated Refrigerant Capacity P 251.0 259.7 Rated Power Input D 3.42 3.46...

  • Page 170: Tcc24R22G-18, Tcc24R24G-18

    TurboChill™ R1234ze Air Cooled and FreeCool Chillers Technical Data TCC24R22G-18, TCC24R24G-18 Ecodesign Notes: TCC24R22G-18 TCC24R24G-18 1,3,5 SEPR Tier 2 (2021) Tier 2 (2021) SEPR Tier 900299.7 945103.2 Annual Electricity Consumption kWh/a 1,3,5 947.3 997.0 Rated Refrigerant Capacity P 270.4 284.5 Rated Power Input D 3.50 3.50...

  • Page 171: Technical Data - Tcc X

    Chillers TurboChill™ R1234ze Air Cooled and FreeCool Technical Data - TCC X TCC11X04G-01, TCC11X06G-01, TCC11X08G-01 Ecodesign Notes: TCC11X04G-01 TCC11X06G-01 TCC11X08G-01 1,3,5 SEPR Tier 2 (2021) Tier 2 (2021) Tier 2 (2021) SEPR Tier 186386.5 190217.3 201921.2 Annual Electricity Consumption kWh/a 1,3,5 199.4 224.3...

  • Page 172: Tcc12X08G-04, Tcc12X10G-4

    TurboChill™ R1234ze Air Cooled and FreeCool Chillers Technical Data TCC12X08G-04, TCC12X10G-4 Ecodesign Notes: TCC12X08G-04 TCC12X10G-04 1,3,5 SEPR Tier 2 (2021) Tier 2 (2021) SEPR Tier 414154.7 419863.5 Annual Electricity Consumption kWh/a 1,3,5 428.9 458.7 Rated Refrigerant Capacity P 125.9 126.2 Rated Power Input D 3.41 3.63...

  • Page 173: Tcc12X12G-04, Tcc12X14G-04

    Chillers TurboChill™ R1234ze Air Cooled and FreeCool Technical Data TCC12X12G-04, TCC12X14G-04 Ecodesign Notes: TCC12X12G-04 TCC12X14G-04 1,3,5 SEPR Tier 2 (2021) Tier 2 (2021) SEPR Tier 432445.2 451108.0 Annual Electricity Consumption kWh/a 1,3,5 488.5 518.3 Rated Refrigerant Capacity P 130.0 135.8 Rated Power Input D 3.76 3.82...

  • Page 174: Tcc22X08G-14, Tcc22X10G-14, Tcc22X12G-14

    TurboChill™ R1234ze Air Cooled and FreeCool Chillers Technical Data TCC22X08G-14, TCC22X10G-14, TCC22X12G-14 Ecodesign Notes: TCC22X08G-14 TCC22X10G-14 TCC22X12G-14 1,3,5 SEPR Tier 2 (2021) Tier 2 (2021) Tier 2 (2021) SEPR Tier 413723.5 418691.9 429796.6 Annual Electricity Consumption kWh/a 1,3,5 429.0 458.8 488.6 Rated Refrigerant Capacity P 126.4...

  • Page 175: Tcc22X14G-14, Tcc23X12G-17, Tcc23X14G-17

    Chillers TurboChill™ R1234ze Air Cooled and FreeCool Technical Data TCC22X14G-14, TCC23X12G-17, TCC23X14G-17 Ecodesign Notes: TCC22X14G-14 TCC23X12G-17 TCC23X14G-17 SEPR 1,3,5 SEPR Tier Tier 2 (2021) Tier 2 (2021) Tier 2 (2021) Annual Electricity Consumption 448182.6 561629.2 590340.9 kWh/a Rated Refrigerant Capacity P 1,3,5 518.4 588.9...

  • Page 176: Tcc23X16G-17, Tcc23X18G-17, Tcc22X16G-18

    TurboChill™ R1234ze Air Cooled and FreeCool Chillers Technical Data TCC23X16G-17, TCC23X18G-17, TCC22X16G-18 Ecodesign Notes: TCC23X16G-17 TCC23X18G-17 TCC24X16G-18 SEPR 1,3,5 SEPR Tier Tier 2 (2021) Tier 2 (2021) Tier 2 (2021) Annual Electricity Consumption 624747.9 661155.1 761892.3 kWh/a Rated Refrigerant Capacity P 1,3,5 688.4 738.1...

  • Page 177: Tcc24X18G-18, Tcc24X20G-18

    Chillers TurboChill™ R1234ze Air Cooled and FreeCool Technical Data TCC24X18G-18, TCC24X20G-18 Ecodesign Notes: TCC24X18G-18 TCC24X20G-18 SEPR 1,3,5 SEPR Tier Tier 2 (2021) Tier 2 (2021) Annual Electricity Consumption 765161.7 787425.2 kWh/a Rated Refrigerant Capacity P 1,3,5 818.1 857.9 Rated Power Input D 232.0 239.4 Rated EER...

  • Page 178: Tcc24X22G-18, Tcc24X24G-18

    TurboChill™ R1234ze Air Cooled and FreeCool Chillers Technical Data TCC24X22G-18, TCC24X24G-18 Ecodesign Notes: TCC24X22G-18 TCC24X24G-18 SEPR 1,3,5 SEPR Tier Tier 2 (2021) Tier 2 (2021) Annual Electricity Consumption 825295.0 862875.0 kWh/a Rated Refrigerant Capacity P 1,3,5 907.6 957.2 Rated Power Input D 249.0 260.9 Rated EER...

  • Page 179: Technical Data - Tcf R

    Chillers TurboChill™ R1234ze Air Cooled and FreeCool Technical Data - TCF R TCF11R06G-07, TCF11R08G-07 Ecodesign Notes: TCF11R06G-07 TCF11R08G-07 SEPR 1,3,5 SEPR Tier Tier 2 (2021) Tier 2 (2021) Annual Electricity Consumption 269029.1 263900.0 kWh/a Rated Refrigerant Capacity P 1,3,5 287.6 297.6 Rated Power Input D 94.6...

  • Page 180: Tcf12R08G-09, Tcf12R10G-05

    TurboChill™ R1234ze Air Cooled and FreeCool Chillers Technical Data TCF12R08G-09, TCF12R10G-05 Ecodesign Notes: TCF12R08G-09 TCF12R10G-05 SEPR 1,3,5 SEPR Tier Tier 2 (2021) Tier 2 (2021) Annual Electricity Consumption 491311.8 433630.6 kWh/a Rated Refrigerant Capacity P 1,3,5 466.7 496.3 Rated Power Input D 148.1 148.1 Rated EER...

  • Page 181: Tcf12R12G-05, Tcf12R14G-05

    Chillers TurboChill™ R1234ze Air Cooled and FreeCool Technical Data TCF12R12G-05, TCF12R14G-05 Ecodesign Notes: TCF12R12G-05 TCF12R14G-05 SEPR 1,3,5 SEPR Tier Tier 2 (2021) Tier 2 (2021) Annual Electricity Consumption 446109.0 466754.5 kWh/a Rated Refrigerant Capacity P 1,3,5 526.0 555.6 Rated Power Input D 153.0 159.2 Rated EER...

  • Page 182: Tcf22R10G-22, Tcf22R12G-22, Tcf22R14G-22

    TurboChill™ R1234ze Air Cooled and FreeCool Chillers Technical Data TCF22R10G-22, TCF22R12G-22, TCF22R14G-22 Ecodesign Notes: TCF22R10G-22 TCF22R12G-22 TCF22R14G-22 SEPR 1,3,5 SEPR Tier Tier 2 (2021) Tier 2 (2021) Tier 2 (2021) Annual Electricity Consumption 474857.7 481297.1 496491.2 kWh/a Rated Refrigerant Capacity P 1,3,5 496.4 526.0...

  • Page 183: Tcf23R12G-24, Tcf23R14G-24

    Chillers TurboChill™ R1234ze Air Cooled and FreeCool Technical Data TCF23R12G-24, TCF23R14G-24 Ecodesign Notes: TCF23R12G-24 TCF23R14G-24 SEPR 1,3,5 SEPR Tier Tier 2 (2021) Tier 2 (2021) Annual Electricity Consumption 655673.5 684368.6 kWh/a Rated Refrigerant Capacity P 1,3,5 626.2 675.7 Rated Power Input D 191.6 201.6 Rated EER...

  • Page 184: Tcf23R16G-25, Tcf23R18G-25

    TurboChill™ R1234ze Air Cooled and FreeCool Chillers Technical Data TCF23R16G-25, TCF23R18G-25 Ecodesign Notes: TCF23R12G-24 TCF23R14G-24 SEPR 1,3,5 SEPR Tier Tier 2 (2021) Tier 2 (2021) Annual Electricity Consumption 655673.5 684368.6 kWh/a Rated Refrigerant Capacity P 1,3,5 626.2 675.7 Rated Power Input D 191.6 201.6 Rated EER...

  • Page 185: Tcf24R16G-26, Tcf24R18G-26, Tcf24R20G-26

    Chillers TurboChill™ R1234ze Air Cooled and FreeCool Technical Data TCF24R16G-26, TCF24R18G-26, TCF24R20G-26 Ecodesign Notes: TCF24R16G-26 TCF24R18G-26 TCF24R20G-26 SEPR 1,3,5 SEPR Tier Tier 2 (2021) Tier 2 (2021) Tier 2 (2021) Annual Electricity Consumption 775576.3 789192.2 806488.3 kWh/a Rated Refrigerant Capacity P 1,3,5 815.7 855.5...

  • Page 186: Tcf24R22G-27, Tcf24R24G-27

    TurboChill™ R1234ze Air Cooled and FreeCool Chillers Technical Data TCF24R22G-27, TCF24R24G-27 Ecodesign Notes: TCF24R22G-27 TCF24R24G-27 SEPR 1,3,5 SEPR Tier Tier 2 (2021) Tier 2 (2021) Annual Electricity Consumption 835954.9 873212.2 kWh/a Rated Refrigerant Capacity P 1,3,5 944.8 994.3 Rated Power Input D 274.6 288.2 Rated EER...

  • Page 187: Technical Data - Tcf X

    Chillers TurboChill™ R1234ze Air Cooled and FreeCool Technical Data - TCF X TCF11X06G-07, TCF11X08G-07 Ecodesign Notes: TCF11X06G-07 TCF11X08G-07 SEPR 1,3,5 SEPR Tier Tier 2 (2021) Tier 2 (2021) Annual Electricity Consumption 242689.6 243217.0 kWh/a Rated Refrigerant Capacity P 1,3,5 248.3 258.3 Rated Power Input D 88.0...

  • Page 188: Tcf12X08G-09, Tcf12X10G-05

    TurboChill™ R1234ze Air Cooled and FreeCool Chillers Technical Data TCF12X08G-09, TCF12X10G-05 Ecodesign Notes: TCF12X08G-09 TCF12X10G-05 SEPR 1,3,5 SEPR Tier Tier 2 (2021) Tier 2 (2021) Annual Electricity Consumption 564255.9 492043.7 kWh/a Rated Refrigerant Capacity P 1,3,5 447.0 457.0 Rated Power Input D 162.4 144.6 Rated EER...

  • Page 189: Tcf12X12G-05, Tcf12X14G-05

    Chillers TurboChill™ R1234ze Air Cooled and FreeCool Technical Data TCF12X12G-05, TCF12X14G-05 Ecodesign Notes: TCF12X12G-05 TCF12X14G-05 SEPR 1,3,5 SEPR Tier Tier 2 (2021) Tier 2 (2021) Annual Electricity Consumption 430318.4 450879.9 kWh/a Rated Refrigerant Capacity P 1,3,5 486.7 516.3 Rated Power Input D 149.5 156.5 Rated EER...

  • Page 190: Tcf22X10G-22, Tcf22X12G-22, Tcf22X14G-22

    TurboChill™ R1234ze Air Cooled and FreeCool Chillers Technical Data TCF22X10G-22, TCF22X12G-22, TCF22X14G-22 Ecodesign Notes: TCF22X10G-22 TCF22X12G-22 TCF22X14G-22 SEPR 1,3,5 SEPR Tier Tier 2 (2021) Tier 2 (2021) Tier 2 (2021) Annual Electricity Consumption 438772.6 446195.9 460552.5 kWh/a Rated Refrigerant Capacity P 1,3,5 457.0 486.7...

  • Page 191: Tcf23X12G-24, Tcf23R14G-24

    Chillers TurboChill™ R1234ze Air Cooled and FreeCool Technical Data TCF23X12G-24, TCF23R14G-24 Ecodesign Notes: TCF23X12G-24 TCF23X14G-24 SEPR 1,3,5 SEPR Tier Tier 2 (2021) Tier 2 (2021) Annual Electricity Consumption 545906.5 666047.6 kWh/a Rated Refrigerant Capacity P 1,3,5 517.6 636.3 Rated Power Input D 169.0 202.6 Rated EER...

  • Page 192: Tcf23X16G-25, Tcf23X18G-25

    TurboChill™ R1234ze Air Cooled and FreeCool Chillers Technical Data TCF23X16G-25, TCF23X18G-25 Ecodesign Notes: TCF23X16G-25 TCF23X18G-25 SEPR 1,3,5 SEPR Tier Tier 2 (2021) Tier 2 (2021) Annual Electricity Consumption 707970.0 656499.3 kWh/a Rated Refrigerant Capacity P 1,3,5 685.9 735.3 Rated Power Input D 213.2 227.8 Rated EER...

  • Page 193: Tcf24X16G-26, Tcf24X18G-26, Tcf24X20G-26

    Chillers TurboChill™ R1234ze Air Cooled and FreeCool Technical Data TCF24X16G-26, TCF24X18G-26, TCF24X20G-26 Ecodesign Notes: TCF24X16G-26 TCF24X18G-26 TCF24X20G-26 SEPR 1,3,5 SEPR Tier Tier 2 (2021) Tier 2 (2021) Tier 2 (2021) Annual Electricity Consumption 870785.1 774764.8 793586.4 kWh/a Rated Refrigerant Capacity P 1,3,5 776.2 816.0...

  • Page 194: Tcf24X22G-27, Tcf24X24G-27

    TurboChill™ R1234ze Air Cooled and FreeCool Chillers Technical Data TCF24X22G-27, TCF24X24G-27 Ecodesign Notes: TCF24X22G-27 TCF24X24G-27 SEPR 1,3,5 SEPR Tier Tier 2 (2021) Tier 2 (2021) Annual Electricity Consumption 827901.7 865343.5 kWh/a Rated Refrigerant Capacity P 1,3,5 905.3 954.9 Rated Power Input D 281.6 296.8 Rated EER...
  • Page 195 Chillers TurboChill™ R1234ze Air Cooled and FreeCool Chiller Technical Manual 7752785 V1.12.0_10_2018...
  • Page 196 TurboChill™ R1234ze Air Cooled and FreeCool Chillers Chiller Technical Manual 7752785 V1.12.0_10_2018...
  • Page 197 Head Offi ce Airedale International Air Conditioning Ltd Leeds Road Rawdon Leeds LS19 6JY Tel: +44 (0) 113 2391000 Fax:+44 (0) 113 2507219 E-mail enquiries@airedale.com Web www.airedale.com TM_TURBO_TCC_TCF_R1234_7752785_1.12.0_10_2018...

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