DOM ix Gamma Assembly Instructions Manual
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DOM ix Gamma Assembly Instructions Manual

Reversible key system
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Assembly instructions
Reversible key system
ix Gamma
ix Gamma

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Summary of Contents for DOM ix Gamma

  • Page 1 Assembly instructions Reversible key system ix Gamma ix Gamma...
  • Page 2 Notes ix Gamma...

  • Page 3: Table Of Contents

    Type 333T ......................28 Type 333K ......................30 Type 333KL ......................33 Type 382 ........................ 35 Type 555 ........................ 37 Type 777 ........................ 39 MAINTENANCE ....................... 41 STORAGE/MAINTENANCE ..................41 DISPOSAL ....................... 41 TECHNICAL DATA OF IX GAMMA ................. 42 ix Gamma...
  • Page 4 Contents WARRANTY ......................44 LOCKING PLAN ...................... 45 SPARE PARTS (FAX TEMPLATE) ................. 47 ix Gamma...

  • Page 5: Product Description

    Product description Product description The focus of the DOM ix Gamma system is a small ball which is supported in a freely movable fashion. Due to this technology, it is practically impossible to copy the key. The DOM ix Gamma system does not only prevent unauthorised copies but also me- chanical acts of violence.

  • Page 6: For Your Security

    The manufacturer does not assume any liability for dam- ages resulting from incorrect assembly. Caution! Damages caused by untrained staff. DOM cylinders may only be assembled by thoroughly trained staff. The manufacturer does not assume any liability for damages caused by untrained staff.

  • Page 7: Scope Of Delivery

    Gamma Scope of delivery Scope of delivery Each ix Gamma delivery includes the following documents: 1. Service card 2. Customer locking plan 3. Coded locking plan 4. Table with the assembly structures of the cylinders 5. Supplementary sheet for subordinate keys...

  • Page 8: Preparation

    The manufacturer does not assume any liability for dam- ages resulting from incorrect assembly. Caution! Damages caused by untrained staff. DOM cylinders may only be assembled by thoroughly trained staff. The manufacturer does not assume any liability for damages caused by untrained staff.

  • Page 9: Service Box

    Preparation/Service box Service box DOM Sicherheitstechnik prepared an Service box for the ix Gamma system including all pins (body pins, core pins) as well as master key wafers. With this Service box which you can directly order at DOM Sicherheitstechnik you are equipped with any necessary gears and pins at any time.

  • Page 10: Assembly

    The assembly instructions first describe the general assembly steps which apply for all cylinder types, for example how to handle the assembly structures, body filling, core filling and how to mount the core into the body. Then the assembly steps for each specific cylinder type are described. ix Gamma...

  • Page 11: Preparing The Assembly Structures

    Assembly/Preparing the assembly structures Preparing the assembly structures With each ix Gamma delivery you will be provided with a sheet including a table with the assembly structures of the cylinders. If the positions of the FB/AB body pins are not provided in the table ex works, you must fill in the pins in the table.
  • Page 12 1.) First, 2 FB/AB body pins are applied at the posi- tions P1 - P4 with the smallest values at the bottom lines. (here: position P1 = value 4 and P3 = value) 2.) The N pins are applied at the remaining positions P2, P4 and P5. ix Gamma...
  • Page 13 Gamma Assembly/Preparing the assembly structures Assembly structure without master key wafers Note! For 0, 1, 2 lengths, only N pins and for 3, 4, 5, 6, 7, 8 lengths, only AF pins are available as core pins. Core pins The core pins are applied at the positions P1 - P 5, depending on their lengths.
  • Page 14 Example for locking with master key wafers Core pins If two values of the body pins are equal (here: length 5 on position 1 and 4), the FB/AB body pin must be ap- plied to the position without master key wafer. Body pins ix Gamma...

  • Page 15: Filling The Cylinder Body

    Gamma Assembly/Filling the cylinder body Filling the cylinder body Note! Depending on the length of the locking sides, two different core lengths are applied: core 0 (511592) and core 5 (511593). Compared to core 0, core 5 is extended by 5mm. For cylinders which deviate from the standard size, you must apply a core extension with cylinder pin, if nec- essary.
  • Page 16 6: 201599 002 = 3.1 mm 7: 201599 002 = 3.1 mm Type 382 8: 222260 002 = 2.3 mm Note! If hollow body pins (type 382) are used, there is no need of N and FB/AB body pins. ix Gamma...
  • Page 17 Gamma Assembly/Filling the cylinder body Caution! The position and the number of pin types is specified: FB/AB pins: 2 FB/AB body pins must be applied at each locking side. Apply FB/AB body pins only at position P1 - P4, namely at the position with the smallest values (here: P3 and P4).
  • Page 18 Ill. 5: Inserting the follower into the cylinder body using an loading knife. 9. Rotate follower plus loading knife until the loading knife is above the boreholes in the cylinder body. 180° Ill. 6: Rotating follower with loading knife ix Gamma...
  • Page 19 Gamma Assembly/Filling the cylinder body 10. Now you must remove the loading knife. 11. Carefully rotate the follower to and fro until the body pins and springs insert/engage in the provided boreholes. Ill. 7: Removing loading knife 12. Now carefully reinsert the loading knife above the pins.
  • Page 20 Note! If you assemble type 555 (without Assembly clam), you must leave the follower in the cylinder body and proceed on page 20 and first fill the cylinder core. If you assemble type 382, you must insert the Assembly clam from the rear side. ix Gamma...
  • Page 21 Gamma Assembly/Filling the cylinder body 16. Precisely insert Assembly clam. Ill. 11: Inserting the Assembly clam 17. Remove follower without removing the Assembly clam: The pins and springs are fixed in the cylinder body. 18. Before you continue mounting, you...

  • Page 22: Filling The Cylinder Core

    2. Insert a ball (235898) at position 6. Ill. 13: Numbering the profile pin category Note! Depending on the provided profile, the appropriate boreholes are locked. Example of profile A: boreholes B and C are locked. ix Gamma...
  • Page 23 Gamma Assembly/Filling the cylinder core Core pins Note! The core pins are listed in the upper line of the table with assembly structures. Core pin N: 0: 505250 = 4.8 mm Core pins 1: 505281 = 5.2 mm 2: 505282 = 5.6 mm Core pin AF: 3: 505095 = 6.0 mm...
  • Page 24 (1) and fourth (2) core pin in this case. Due to the two master key gradations (1- 5) you must apply 1 master key wafer with a length of 1.6mm to the fifth core pin (1). Ill. 15: Master key wafers ix Gamma...

  • Page 25: Inserting The Cylinder Core In The Cylinder Body

    Note! If you assemble cylinder type 382, you must hold the cylinder body so that the DOM logo is above the core borehole and can be read. 1. Carefully insert the core with the open core side pointing downwards into the cylinder body.

  • Page 26: Type 333

    5. Insert the cam with coupling in the centre of the cylinder body. 6. Hold the cam so that its top side is flush with the cylinder body and its bottom and lateral side slightly pro- trudes. Ill. 19: Insert cam with coupling ix Gamma...
  • Page 27 Gamma Assembly/Type 333 Caution! Always adjust the security rings so that the smooth side of the security rings points towards the cam. 7. Slide back the cores into the cylinder housing. 8. Rotate the cores until they are in...

  • Page 28: Type 333H

    Ill. 21: Inserting cam and end piece Caution! Always adjust the security rings so that the smooth side of the security rings points towards the cam. ix Gamma...
  • Page 29 Gamma Assembly/Type 333H 9. Slide back the core into the cylinder body. 10. Rotate the core until it is in its initial position and remove the key secur- ing the core at the same time. 11. Slightly bend apart the security rings 12.

  • Page 30: Type 333T

    5. Insert the cam with coupling in the centre of the cylinder body. 6. Hold the cam so that its top side is flush with the cylinder body and its bottom and lateral side slightly pro- trudes. Ill. 25: Inserting cam and coupling ix Gamma...
  • Page 31 Gamma Assembly/Type 333T Caution! Always adjust the security rings so that the smooth side of the security rings points towards the cam. 7. Slide back the cores into the cylinder housing. 8. Rotate the cores until they are in...

  • Page 32: Type 333K

    2. Slightly turn the key. 3. Remove the cylinder core until the core and/or the core extension are flush with the cylinder body on the inside. 4. Insert the cam in the cylinder body. Ill. 27: Inserting the cam ix Gamma...
  • Page 33 For this purpose, you must insert the knob shaft without knob into the cylinder body. You must use the first visible borehole outside the cylinder. 12. Slightly wet the knob shaft with DOM service spray. 13. Insert the knob shaft in the knob so...
  • Page 34 20. Secure the knob from falling out. 21. Slightly bend apart the security ring 22. Insert the security ring in the pro- vided position. 23. Press the security ring together us- ing the appropriate pliers. Ill. 31: Inserting knob shaft ix Gamma...

  • Page 35: Type 333Kl

    Gamma Assembly/Type 333KL Type 333KL This chapter describes the assembly of the divided cam with coupling for type 333KL. You require: 1 appropriate reversible key, 1 coupling (502154), 1 cam (a: 503501 008; b: 239509 008), 1 security ring (202335F) for the cam, 1 se- curity ring (202335F) for each extended side (optional), 1 pliers (265776) for the cam, 1 pliers (261669) for the extension (optional).
  • Page 36 9. Slightly bend apart the security ring 10. Insert the security ring in the pro- vided position. 11. Press the security ring together us- ing the appropriate pliers. Ill. 34: Applying the security ring between the cam parts ix Gamma...

  • Page 37: Type 382

    Closing to the left: Looking at the DOM logo, you must insert the knurled pin on the left-hand side. 2. Push the lever in the required posi- tion onto the cylinder core at the rear side.
  • Page 38 Assembly/Type 382 5. Insert the cylinder at the provided position and fix the cylinder with an SW30 hexagon nut (by hand). Ill. 37: Mounting the cylinder ix Gamma...

  • Page 39: Type 555

    Gamma Assembly/Type 555 Type 555 This chapter describes the completion of the body and the assembly of the carrier rod. You require: 1 filled cylinder core, 1 Follower (403445), 1 collar 555P (233617); 1 collar 555R: (200928), 1 bushing 555R (201695), 1 pressure spring (200252), 1 pin...
  • Page 40 Assembly/Type 555 8. Apply the cylinder body to the pro- vided position and fix it with the screw-in plate and the counter-sunk screw (by hand). Ill. 40: Mounting the cylinder ix Gamma...

  • Page 41: Type 777

    Gamma Assembly/Type 777 Type 777 This chapter describes the final assembly of the padlock. Requirements: 1 matching key, 1 engaging piece (229303), 1 bolt (217102), 1 screwdriver for recessed head screws. Note! You did already insert the core in the body and fastened it with a security ring (202335F).
  • Page 42 Ill. 43: Positioning lock barrel 6. Please keep protecting the lock barrel against fall out. 7. Please put on the screw in the shackle opening and fix the lock bar- rel with the screw (hand-tight). Ill. 44: Fastening lock barrel ix Gamma...

  • Page 43: Maintenance

    Please refresh lubrication of the lock cylinder periodically using DOM service-spray. Storage/Maintenance If the DOM locking cylinders or several components are to be stored for a prolonged period of time before assembly or after use, store it dry and dust-free in the original packaging.

  • Page 44: Technical Data Of Ix Gamma

     Key tip with cheek-shaped run-up ramp the shape of which is adjusted to the truncated cone pin head  Up to 18 times the locking authorisation query for each key  Cavity boreholes with optimised angle cuts of the treaded angles  Key head shape accurately fitting the DOM ClipTac ix Gamma...
  • Page 45 Gamma Technical data of ix Gamma Standard securing units  Category 4 locking security according to DIN EN 1303 04/2005  Category 2 resistance against drilling open according to DIN EN 1303 04/2005  Tapered core pins and body pins ...
  • Page 46 The regulations with regard to the limitation periods according to § 479 BGB (Ger- man Civil Code) remain unaffected. ix Gamma...
  • Page 47 Gamma Locking plan Locking plan Projekt: Datum: 15.07.02 SCHLIESSPLAN Generalhauptschlüssel-Anlage Kunde : Hauptschlüssel-Anlage Kommision : Zentralhauptschlüssel-Anlage System: Zentralschlüssel-Anlage Anlage: Pos. Tür-oder Raumbezeichnung Schl. Nr. Zyl.-Anz. Schl.- Type/Ausführung Länge Anz. The supplied locking plan includes any information for the present system, each key and their hierarchy.
  • Page 48 DOM Sicherheitstechnik GmbH & Co. KG, 50301 Brühl It is not allowed to copy, store or transfer, reproduce or translate this documentation or parts of it in any form or by any media without the prior written consent of DOM Sicherheitstechnik GmbH & Co. KG.
  • Page 49 Gamma Spare parts (fax template) Spare parts (fax template) The spare parts list includes any standard spare parts for diverse cylinder lengths listed according to the cylinder type. In order to ensure quick and correct delivery we would kindly ask you to use the fax template for your order. You can order individual spare parts as well as complete cylinder variants.
  • Page 50 4.5 mm 505492 Body pins 5.6 mm 201594 002 H 1, 2 4.6 mm 201596 002 H 3, 4 4.1 mm 201597 002 H 5, 6 3.1 mm 201599 002 H 5, 6 2.3 mm 222260 002 Date Signature ix Gamma...
  • Page 51 Gamma Spare parts (fax template) DOM Sicherheitstechnik Your delivery address / Your invoice address Fax no.: (0049)22 32 / 70 44 19 Customer no. Description Order quantity Packaging unit Material no. KG core pin 511589 KG body pin 220836 KG functional spring RD 1.4x6...
  • Page 52 Spare parts (fax template) ix Gamma...

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