Summary of Contents for 0N3 X5 System
- Page 1 X5 System User Manual MANUGENX5 - Version 1.01 24.03.2021 © 2021 0N3 s.r.l. - Subject to change without notice...
- Page 2 “as is” without warranty of any kind. Third-party brands and names are the property of their respective owners. www.exorint.com/ Software available in these products is based on OpenSource. Visit oss.exorint.net for more details. MANUGENX5 - Version 1.01 24.03.2021 © 2021 0N3 s.r.l. - Subject to change without notice...
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Page 3: Table Of Contents
4.1.2 Safety functions parameters 4.2 Proof test frequency 4.3 Lifetime 5 Wireless Handheld 5.1 Overview 5.2 Technical data 5.3 Handheld device chemical resistance 5.3.1 Test results 5.4 Status Indicators 5.5 ON/OFF keys 5.6 Input Devices 5.6.1 Potentiometers MANUGENX5 - Version 1.01 24.03.2021 © 2021 0N3 s.r.l. - Subject to change without notice... - Page 4 8.3.4 X6 Safety Outputs 8.3.5 X7 Selector Outputs 8.3.6 X8 Serial Port 9 Environmentally-friendly disposal 10 Standards and Certifications 10.1 EC directives 10.2 International standards 11 Special Instruction for Use 12 Unpacking and Packing Instructions MANUGENX5 - Version 1.01 24.03.2021 © 2021 0N3 s.r.l. - Subject to change without notice...
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Page 5: Introduction
Introduction This document is the Hardware User Manual of X5 System and provides technical information regarding product’s functionalities, installation and use of Wireless Handheld and its related Base Station and Charging Station. This User Manual is intended to give the following information:... -
Page 6: Safety Guidelines
User shall be aware if the Wireless Handheld terminal is enabled and connected to the machinery that is supposed to control. • User is not allowed to take care of the maintenance and repair of the X5 System Modules. Each main- tenance and repair operation must be remanded to 0N3 srl MANUGENX5 - Version 1.01 24.03.2021... - Page 7 Emergency Stop Button will halt all the machinery that could be involved. MANUGENX5 - Version 1.01 24.03.2021 © 2021 0N3 s.r.l. - Subject to change without notice...
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Page 8: Overview
1 Overview The X5 System consists of three devices: Wireless Handheld, Base Station and Charging Station battery charger. The Wireless Handheld provides all the features of an advanced HMI panel and the potential of an on-board controller that can interface with the most modern PLCs, all within a compact, lightweight and ergonomic design. Wireless connection with certification for Safety Controls makes this product the ideal solution for industrial applications. -
Page 9: Safety Link
The Network SSID is fixed and based on Base Station Unique Identification (SAFETY UID), hardcoded in the device. User can get Base Station SAFETY UID using System Settings (refer to JMobile Studio User Manual for details) or from device label. MANUGENX5 - Version 1.01 24.03.2021 © 2021 0N3 s.r.l. - Subject to change without notice... -
Page 10: Pairing And Unpairing Procedure With Pairingapp
Base Station and the confirmation on display of the required information. It is the operator’s responsibility to complete each step of the procedure within the timeframe provided (30sec each step). MANUGENX5 - Version 1.01 24.03.2021 © 2021 0N3 s.r.l. - Subject to change without notice... -
Page 11: Pairing Lamp
The auxiliary unpairing input can be used as an alternative recovery procedure to reset the state of Base Station to IDLE when the device is in SAFE State. MANUGENX5 - Version 1.01 24.03.2021 © 2021 0N3 s.r.l. - Subject to change without notice... -
Page 12: Add A New Base Station
Answer if the pairing lamp is ON or OFF The YES/NO buttons will appear in random positions Press and release the Emergency Stop Button Press Exit button MANUGENX5 - Version 1.01 24.03.2021 © 2021 0N3 s.r.l. - Subject to change without notice... -
Page 13: Unpairing - Delete Base Station
Select a Base Station from the list and press the red X button 2.3.7 Unpairing procedure Press the Unpair button and confirm the operation by pressing the Yes button MANUGENX5 - Version 1.01 24.03.2021 © 2021 0N3 s.r.l. - Subject to change without notice... -
Page 14: Safety Controls
The device is associated to two relay contacts present on the Base Station and it behaves as reported Emergency Stop Button Relay Contacts (Base Station) PULL Closed PUSH Open MANUGENX5 - Version 1.01 24.03.2021 © 2021 0N3 s.r.l. - Subject to change without notice... -
Page 15: Enabling Button
Base Station or if Base Station is shut OFF. • User can always access through the HMI to all diagnostics information about the safety module built up by the Wireless Handheld and Base Station. User must always refer to 0N3 S.r.l. for maintenance and repair operations. - Page 16 When the enabling device is pushed all the way in it goes to the panic position which corresponds to the same contact condition as the zero state. MANUGENX5 - Version 1.01 24.03.2021 © 2021 0N3 s.r.l. - Subject to change without notice...
- Page 17 Base Station; the logic circuits on the Base Station that receive the Enabling Button status and replicate it on the safety relays. MANUGENX5 - Version 1.01 24.03.2021 © 2021 0N3 s.r.l. - Subject to change without notice...
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Page 18: Selector
0N3 S.r.l. for maintenance and repair operations. • In order to avoid false fault detection the User must provide power supply to Selector Safety Output even if they are not used. MANUGENX5 - Version 1.01 24.03.2021 © 2021 0N3 s.r.l. - Subject to change without notice... -
Page 19: Safety State Diagram
3.4 Safety State Diagram This paragraph provides a description of Safety State Machine for the X5 System, including one Wireless Handheld and one Base Station. For both devices the States are: Legend The device is switched OFF IDLE The device is switched ON, the status is UNPAIRED... -
Page 20: Wireless Handheld
SAFE - P SAFE SAFE IDLE SAFE - P IDLE SAFE * When powered up, the device enters Safe State if previously switched off in Safe State MANUGENX5 - Version 1.01 24.03.2021 © 2021 0N3 s.r.l. - Subject to change without notice... -
Page 21: Safety Outputs
3.5 Safety Outputs Based on the X5 System (Wireless Handheld, Base Station) Safety FSM, the status of Safety Outputs controls are the following: Legend Actual EMERGENCY STOP input (Wireless Handheld) Actual EMERGENCY STOP output (Base Station) Actual 222 DEVICE input (Wireless Handheld) -
Page 22: Safety Reaction Time
The table provides reaction timing for the Safety Outputs caused by any changing of the status of the Safety Controls. Safety Outputs Condition Typ [ms] Max [ms] Closed-to-Open Emergency STOP Open-to-Closed Closed-to-Open Enabling Open-to-Closed Selector All Directions MANUGENX5 - Version 1.01 24.03.2021 © 2021 0N3 s.r.l. - Subject to change without notice... -
Page 23: Safety Specifications
ES and ED functions => from push button change of state to new stable relay contact state • SS function => from state selector switch change of state to new stable output driver state MANUGENX5 - Version 1.01 24.03.2021 © 2021 0N3 s.r.l. - Subject to change without notice... -
Page 24: Proof Test Frequency
The Selector switch must be set in all 16 positions and the operator must verify that the machine operating mode is set in the relevant state. 4.3 Lifetime Lifetime is 87600 hours (i.e.: 10 years approximately). MANUGENX5 - Version 1.01 24.03.2021 © 2021 0N3 s.r.l. - Subject to change without notice... -
Page 25: Wireless Handheld
Potentiometer 1 Handwheel FRONT Status LED 1 Status LED 2 10 Keypad BACK 11 Touchscreen pen 12 Hanging magnets BOTTOM 13 USB 14 Battery charging contact MANUGENX5 - Version 1.01 24.03.2021 © 2021 0N3 s.r.l. - Subject to change without notice... - Page 26 • Extremely robust housing. Drop-tested according to EN 61131-2:2007 random drops 1mt The device is equipped with dual band Wi-Fi interface 2.4/5GHz, compatible IEEE 802.11a/b/g/n. MANUGENX5 - Version 1.01 24.03.2021 © 2021 0N3 s.r.l. - Subject to change without notice...
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Page 27: Technical Data
5-85% RH, non condensing Protection Class IP64 (not UL evaluated) Dimensions and Weights Faceplate LxH 220x144 mm Depth D+T 63 mm Weight Approx 0.8 Kg MANUGENX5 - Version 1.01 24.03.2021 © 2021 0N3 s.r.l. - Subject to change without notice... -
Page 28: Handheld Device Chemical Resistance
1 h. The test will be performed at environmental temperature (about 20°C). MANUGENX5 - Version 1.01 24.03.2021 © 2021 0N3 s.r.l. - Subject to change without notice... -
Page 29: Test Results
Rubber (Keypad) Rubber (Keypad) Shell Handles Handles Garia Terminal housing Terminal housing 9603 M15 Rubber cap Rubber cap Rubber (lateral cover) Rubber (lateral cover) MANUGENX5 - Version 1.01 24.03.2021 © 2021 0N3 s.r.l. - Subject to change without notice... - Page 30 Touchscreen test results Test passed with the following solvents: • Unleaded Gasoline • Denatured Ethyl Alcohol • Diesel • Kluber KONSTANT OY 32 • Acetone MANUGENX5 - Version 1.01 24.03.2021 © 2021 0N3 s.r.l. - Subject to change without notice...
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Page 31: Status Indicators
Before making the first power is recommended to run a complete cycle of battery charge. MANUGENX5 - Version 1.01 24.03.2021 © 2021 0N3 s.r.l. - Subject to change without notice... -
Page 32: Input Devices
The mobile panel has a rubber covered membrane keypad with 19 keys, 12 keys are named Function Keys”(F1..6,K1..6), 7 keys are named “dots keys”. All of them are user programmable by software application. MANUGENX5 - Version 1.01 24.03.2021 © 2021 0N3 s.r.l. - Subject to change without notice... -
Page 33: Battery
The battery can be charged individually or when installed on the Wireless Handheld using the Charging Station that is part of the X5 System. A green status LED on the Wireless Handheld signals when the charging process is in progress. -
Page 34: Mechanical Dimensions
Wireless Handheld is labelled with a sticker nameplate that allows unique identification showing: Model Name Product Part Number Product Version Product Serial Number Production Date (yy/mm) Manufacturer Name and Address CE MARK MANUGENX5 - Version 1.01 24.03.2021 © 2021 0N3 s.r.l. - Subject to change without notice... -
Page 35: Base Station
Safety Devices (relay outputs for emergency key and enabling device, Outputs for Selector) The device is equipped with dual band Wi-Fi interface 2.4/5GHz, compatible IEEE 802.11a/b/g/n, on SMA connector for external antenna. MANUGENX5 - Version 1.01 24.03.2021 © 2021 0N3 s.r.l. - Subject to change without notice... -
Page 36: Technical Data
Protection Class IP20 (not UL evaluated) Dimensions and Weights Faceplate LxH 45x134 mm Depth D+T 102 mm Weight Approx 0.65 Kg Installation DIN Rail (TS35) MANUGENX5 - Version 1.01 24.03.2021 © 2021 0N3 s.r.l. - Subject to change without notice... -
Page 37: Status Indicators
Power Supply 6.4 Power supply The device requires a nominal power supply +24Vdc SELV (Class 2 according to UL Standards), with Ground connection (Functional Ground). MANUGENX5 - Version 1.01 24.03.2021 © 2021 0N3 s.r.l. - Subject to change without notice... -
Page 38: Mechanical Dimensions
Base Station is labeled with a sticker nameplate that allows unique identification showing: Model Name Product Part Number Product Version Product Serial Number Production Date (yy/mm) Manufacturer Name and Address CE MARK MANUGENX5 - Version 1.01 24.03.2021 © 2021 0N3 s.r.l. - Subject to change without notice... -
Page 39: Maintenance
Periodic verification of safety devices In case of malfunction, X5 System devices must not be opened or repaired by the user, otherwise the warranty will be void and the functional safety certificates will be violated. The failed device shall be returned to the manufacturer using the RMA procedure. -
Page 40: Charging Station
Charging Station is a docking and battery charging device for the Wireless Handheld device. It can charge at the same time the Wireless Handheld plus one spare battery. Ø 5mm holes (Vertical Surface Mount) Ø 4mm holes (Horizontal Surface Mount) MANUGENX5 - Version 1.01 24.03.2021 © 2021 0N3 s.r.l. - Subject to change without notice... -
Page 41: Technical Data
IP64 (not UL evaluated) Flame resistant Fulfils UL 94V-0: HB 1/16” Dimensions and Weights Faceplate LxH 213x113 mm Depth D+T 89 mm Weight Approx 0.4 Kg MANUGENX5 - Version 1.01 24.03.2021 © 2021 0N3 s.r.l. - Subject to change without notice... -
Page 42: Status Indicators
When the Wireless Handheld is shut off and not recharged, the battery typically discharges in 7 days. In this case you must complete charging cycle before using the Wireless Handheld device. MANUGENX5 - Version 1.01 24.03.2021 © 2021 0N3 s.r.l. - Subject to change without notice... -
Page 43: Mechanical Dimensions
7.4 Mechanical dimensions All dimensions are expressed in mm. MANUGENX5 - Version 1.01 24.03.2021 © 2021 0N3 s.r.l. - Subject to change without notice... -
Page 44: Product Identification
Charging Station is labeled with a sticker nameplate that allows unique identification showing: Model Name Product Part Number Product Version Product Serial Number Production Date (yy/mm) Manufacturer Name and Address CE MARK MANUGENX5 - Version 1.01 24.03.2021 © 2021 0N3 s.r.l. - Subject to change without notice... -
Page 45: Installation Guidelines
The loss, even temporary, of the Wi-Fi link causes an unintentional opening of the security relays. • Like any Wi-Fi device, the X5 System is also sensitive to channel occupancy from the point of view of link reliability. It is the responsibility of the user to select the Wi-Fi channel to use, selecting it among the freer ones, and ensuring that the level of occupancy is preserved over time. -
Page 46: Configuration And Programming
In the X5 System, the Base Station performs the function of Wi-Fi Access Point. For this purpose, some basic config- urations are required: • Definition of location in accordance with regional directives • Choice of Wi-Fi channel • Definition of a Safety Link password (optional) Auxiliary functions for Pairing/Unpairing procedure: •... -
Page 47: Base Station Connectors And Cables
Weidmüller 1727570000 AWG24-20, shielded USB Port USB A USB 2.0, shielded Antenna RP-SMA Low Loss RF cable 2.4/5GHz* *Cable as short as possible < 3m MANUGENX5 - Version 1.01 24.03.2021 © 2021 0N3 s.r.l. - Subject to change without notice... -
Page 48: General Connection Diagram
8.3.1 General Connection Diagram 24 Vdc BASE STATION Antenna Earth Connection Ethernet Unpair Switch Ethernet Pairing Lamp OUT B0 OUT B1 OUT B2 OUT B3 MANUGENX5 - Version 1.01 24.03.2021 © 2021 0N3 s.r.l. - Subject to change without notice... -
Page 49: X1 Power Supply
8.3.2 X1 Power Supply Description Power Supply Limits Min. Typ. Max. Absolute maximum -35 V 35 V Operating 10 V 24 V 32 V MANUGENX5 - Version 1.01 24.03.2021 © 2021 0N3 s.r.l. - Subject to change without notice... -
Page 50: X5 Auxiliary I/O
Pins 1-2 (in the low impedance state) Leakage current of the Over operating temperature, volt- auxiliary output (in the Operating 10 µA age and current ranges high impedance state) MANUGENX5 - Version 1.01 24.03.2021 © 2021 0N3 s.r.l. - Subject to change without notice... -
Page 51: X6 Safety Outputs
Voltage across Operating - 32 V 32 V the safety output Current through Operating - 0,5 A 0,5 A the safety output MANUGENX5 - Version 1.01 24.03.2021 © 2021 0N3 s.r.l. - Subject to change without notice... -
Page 52: X7 Selector Outputs
5 - 6 Current coming out from safety output (in 3 - 4 Operating 0,5 A the low impedance 5 - 6 state) MANUGENX5 - Version 1.01 24.03.2021 © 2021 0N3 s.r.l. - Subject to change without notice... -
Page 53: X8 Serial Port
+5V Output at 100 mA max. +5V Output at 100 mA max. SHIELD SHIELD To operate in RS-485 pins 1-2 and 4-3 must be connected externally. MANUGENX5 - Version 1.01 24.03.2021 © 2021 0N3 s.r.l. - Subject to change without notice... -
Page 54: Environmentally-Friendly Disposal
All components related to the Wireless Handheld and Base Station are designed to respect the environment and reduce as much as possible the impact on pollution. It is important to specify how to dismiss the different components of the X5 System in order to have an environmentally-friendly recycling process. Component... -
Page 55: Standards And Certifications
Harmonisation of the laws of the Member States re- 2014/53/EU lating to the making available on the market of radio equipment and repealing Directive 1999/5/EC MANUGENX5 - Version 1.01 24.03.2021 © 2021 0N3 s.r.l. - Subject to change without notice... -
Page 56: International Standards
Specific conditions for broadband data transmission system Industrial, scientific and medical (ISM) radio-frequency equipment - Electromagnet- EN 55011:2007 ic disturbance characteristics - Limits and methods of measurement MANUGENX5 - Version 1.01 24.03.2021 © 2021 0N3 s.r.l. - Subject to change without notice... - Page 57 CSA C22.2 N°14 Industrial Control Equipment. Low-voltage switchgear and controlgear - Part 5-8: Control circuit devices and IEC 60947-5-8:2006 switching elements - Three-position enabling switches MANUGENX5 - Version 1.01 24.03.2021 © 2021 0N3 s.r.l. - Subject to change without notice...
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Page 58: Special Instruction For Use
• This device should not be used for purposes and methods other than indicated in this document and in the docu- mentation accompanying the product. MANUGENX5 - Version 1.01 24.03.2021 © 2021 0N3 s.r.l. - Subject to change without notice... -
Page 59: Unpacking And Packing Instructions
12 Unpacking and Packing Instructions • Unpacking • To repack the units, please follow the instructions backwards. MANUGENX5 - Version 1.01 24.03.2021 © 2021 0N3 s.r.l. - Subject to change without notice...
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