Table of Contents
Related Manuals for Elektror TXP 1016-140
Summary of Contents for Elektror TXP 1016-140
- Page 1 Aluminum Extreme Pressure Blowers Operating and Assembly Instructions TXP 1016-140, TXP 1212-120, TXP 1313-120, TXP 1414-120, TXP 1614-110 For proper and safe use, follow this guide. Store for future reference. IM-825 Version: June 2021...
-
Page 2: Table Of Contents
2.8.2 Existing Safety Devices ... 23 Table of Contents 2.8.3 Safety Instructions on the Fan . 24 Table of Contents ......2 Emergency Information ... 25 Purpose of the Operating PRODUCT DESCRIPTION; Instructions ......4 STRUCTURE AND FUNCTION ..........25 Orientation in the Operating Specifications ...... - Page 3 Storage ........32 Structural Maintenance.... 53 7.10 Spare Parts ......53 CONNECTION; INSTALLATION AND COMMISSIONING ..32 7.11 Measures After Maintenance and Repair Work ......53 Introductory Notes on Safety ..32 Installation ....... 33 DISPOSAL ......54 Permissible Installation Positions Introductory Notes on Safety ...
-
Page 4: Purpose Of The Operating Instructions
Purpose of the Operating Orientation in the Operating Instructions Instructions Before operating the fan for the first time Presentation of general information symbols or when you are contracted with other work on the fan, you must read the op- This operating manual contains the fol- erating instructions. - Page 5 Pictogram Meaning WARNING! Documentation Infor- Indicates a danger that mation could result in serious bod- This pictogram indi- ily injury or death. cates that parts of the documentation must be CAUTION! given special or addi- tional attention, such as Indicates a danger that supplier instructions, could lead to minor bodily etc.
-
Page 6: Identification
Model Designation: TXP 1016-140, TXP Pictogram Meaning 1212-120, TXP 1313-120, TXP 1414- Warning of the cuts 120, TXP 1614-110 from sharp edges or corners Contact Information Warning of hot sur- Twin City Fan & faces Blower 5959 Trenton Lane Do not reach into the... -
Page 7: Related Documents
Related Documents Important information about the relevant documents If other documents or instructions are included in the scope of deliv- ery, these must also be read and observed. The following documents must be ob- served: OSHA 1910 • Fig. 1: Position of Motor Nameplate on Fan AMCA Bulletin 410 •... - Page 8 Fig. 4: Fan Nameplate Nameplate frequency inverter The frequency inverter is clearly marked via the inverter nameplate. The infor- mation there must be complied with. The power nameplate is located on the Fig. 5: Position of the Nameplate on the Fre- frequency inverter.
-
Page 9: Safety
SAFETY Operator's Duty of Care Important information Due to the commercial use of the product, the operator is bound by occupational safety obligations. In addition to the safety instruc- tions in this operating manual, it must therefore also comply with safety, accident prevention and environmental regulations appli- cable to the field of application. -
Page 10: Personnel Requirements
regulations and, if necessary, adapt Specialist them. Specialist is a person who has success- fully completed vocational training. The Technical Condition of the Product professional must continue to have The following requirements are made for knowledge of the relevant standards the technical condition of the product and regulations. -
Page 11: Unauthorized Person
2.2.2 Unauthorized Person Proper use by the staff shall be ensured by the operator. In addition to qualified personnel, third parties and/or insufficiently qualified Important information about people may be near the product or its personal protective equipment surroundings. These groups of people When performing work on the are referred to as "unauthorized"... -
Page 12: Appropriate Use
20°C) and +356.0°F (+180°C) for Wear head protection/hair pro- special versions with heat shield. tection The fan is designed for S1 opera- • Head protection/hair protection is tion (continuous operation) and S9 a hairnet, a hat, a hairband or operation (uninterrupted operation other means of covering or tying with non-periodic load/speed up long, loose hair. -
Page 13: Modifications And Changes
Explosive media very humid (with droplet for- mation) media Installation in an explosive atmos- • phere Series or parallel connection of sev- • eral fans Outdoor installation without special • measures Conversion and modification of the • Fig. 9: Overview of Danger Points Modifications and Changes Inlet flange Modifications to the fan are not permit-... -
Page 14: Hazards From Fans
and objects in the vicinity can also be Danger zone Description sucked in. Danger from rotating parts WARNING! Motor with Exposure to electri- terminal box, cal energy Danger from being drawing frequency in- in at the inlet opening Thermal hazards verter and During operation, air is electrical con-... - Page 15 work. In these situations, unexpected prevents access to the inside of the fan start-up of the fan carries a great risk. and also prevents larger foreign bodies Therefore, the product must be discon- from being drawn in. Smaller foreign nected from the power supply before bodies and particles in the sucked-in air this work and secured against being can still enter the inside of the product...
- Page 16 Danger from rotating parts people, the protective grilles are an im- portant safety element. They prevent in- WARNING! terference with the inside of the fan. However, during maintenance and re- Risk of injury due to rotat- pair work, the impeller must be accessi- ing parts ble to detect and repair damage to the The fan impeller rotates at...
- Page 17 starting and stopping. This breaks the impeller and parts of it are thrown out of the discharge side. People hit with frag- ments suffer serious injuries. Adhere to the maximum number of switching oper- ations (see chapter 2.4) per hour and the information on maintenance and re- pair.
- Page 18 Model Max. Min. Hazards due to the weight of the fans Fre- Fre- During transport or installation of the quency quency fan, there is a risk of the fan tipping over or falling. In these situations, the fan is TXP 1016- 140 Hz 50 Hz not yet firmly screwed and its own...
-
Page 19: Exposure To Noise
Disconnect the power supply DANGER! Secure against re-connection Detect voltage leaks Danger when working on voltage-carrying parts on Proper grounding and prevent the fan. short-circuit When performing work on the Cover or build barriers to adjacent, fan, you may encounter parts voltage-carrying parts that cause dangerous volt- ages during operation. -
Page 20: Hazards From The Environment
Sound insulation of any kind shall not Depending on the operating conditions, result in an undue increase in the ambi- this temperature difference can be in a ent temperature above +104°F (+40°C) range of up to +176°F (+80°C) depend- on the drive motor. ing on the type. -
Page 21: Hazards Due To Resonances And Vibrations
2.7.6 Hazards Due to Resonances Risk from Resonances and Vibrations Every component on the fan has its own natural frequencies. These can be ex- WARNING! cited by certain speeds of the fan, which leads to a possible resonance opera- Risk of injury due to com- tion. -
Page 22: Safety And Surveillance Equipment
the electrical energy. It is further DANGER! driven by the airflow of the other fans. There is a risk of injury due to Danger from disassembly rotating parts! or manipulation of safety Small particles or dirt dissolve dur- • devices ing work on the fan and become Dismantling or manipulating projectiles due to the remaining air... -
Page 23: Existing Safety Devices
2.8.2 Existing Safety Devices Safety Function Safety Function Fan Motor Access protection Cover for cooling fan Fan Housing Prevents internal blades on motor interference, pre- vents contact be- Protective grille Protects against tween people and Heat shield contact with the ro- dangerous spots tating motor shaft Protective grille... -
Page 24: Safety Instructions On The Fan
2.8.3 Safety Instructions on the Fig. 11: Safety Instr. on the Device Base Fig. 10: Safety Instructions on the Housing TXP Inst. & Maint. Manual: IM-825... -
Page 25: Emergency Information
Emergency Information PRODUCT DESCRIP- TION; STRUCTURE AND Behavior in an emergency FUNCTION In the event of an emergency on the fan, it must be decommissioned as soon Specifications as possible. Also disconnect the power The technical data can be found in the supply and secure it against re-connect- appendix. -
Page 26: Power Supply
Version IV / IV & Omron / IV & Kostal Information on the frequency converter The frequency inverters are de- scribed in the operating instruc- tions of the respective manufac- turer. Therefore, please pay at- tention to the related documents. Version IK Fig. -
Page 27: Frequency Converter
The electrical connection of the IV ver- Description sion (terminal box) and the IK version The electric motor drives the impeller in- (frequency converter Kostal) are de- side the fan. Through the rotating impel- scribed in this manual. For the connec- ler, the fan sucks in the conveying me- tion of the Omron frequency converter, dium (e.g. -
Page 28: Continuous Operation S1
maximum rotational speed / frequency Important information about indicated on the nameplate must not be your safety exceeded. You are responsible! In any case, the safety instruc- 3.6.1 Continuous Operation S1 tions in Chapter 2: Safety and the The fans are designed for continuous local safety regulations must be operation (operating mode S1 according observed and complied with. -
Page 29: Packaging
Packaging Transport with min. 2 people (for • The individual packages are packed ac- fans up to 40 kg (88.18 lbs) cording to the expected transport condi- Transport with lifting device (such • tions. The packaging protects the indi- as forklift) vidual components from transport dam- Transport with load crane •... -
Page 30: Transport Of Pallets By Crane
CAUTION! Danger from sudden move- ment during lifting There is a risk of injury due to sudden movements during the lifting process. Always pay attention to the system during the lifting process Make sure there are no people in the danger zone Information on transport: The operator must be qualified to... -
Page 31: Transport Of Pallets By Lifting Vehicle
4.4.4 Transport of Pallets by Lift- Check the center of gravity of the pallet and package. The package ing Vehicle must not tip over when lifting. Packed fans on the pallet can be trans- Transport the packages to their ported by lifting vehicles. destination. -
Page 32: Incorrect Transport
4.4.6 Incorrect Transport in a dry, dust-free and vibra- tion-free environment NOTE Both suction and pressure connec- • tion must be closed Property damage due to in- Storage temperatures range from - correct transport • 20°C (-4°F) to +60°C (+140°F) If the fan is lifted via the eye bolt on the motor, it can tear After a storage period of 12 months... -
Page 33: Installation
Important information about WARNING! your safety You are responsible! Risk of injury due to im- proper installation and ini- In any case, the safety instruc- tial commissioning tions in Chapter 2: Safety and the local safety regulations must be Improper installation and ini- observed and complied with. -
Page 34: Permissible Installation Positions
stable surface without vibration transmission/load. We recommend the suction and • pressure-side connection of the system via flexible connectors. The console is designed only for • the respective weight of the fan. A greater load can cause damage to the fan. Ensure adequate motor ventilation. -
Page 35: Electrical Connection
Check the clearance to walls or sur- Electrical Connection rounding systems on the suction side (suction inlet) of the fan. DANGER! Ensure an optimal suction ef- Danger to life due to elec- fect of the medium on the suc- tric current tion side for sufficient space to walls or surrounding systems. - Page 36 Code, ANSI/NFPA 70. Please refer to WARNING! the unit nameplate for voltage and am- pacity requirements. Risk of fire and electric shock due to loose or in- Protection by fault current circuit correctly tightened connec- breakers (circuit breaker): tions The current IGBT frequency inverters Incorrectly tightened or loose cause surge (stray currents) >=3.5 mA.
-
Page 37: Connection Ik Fans
Fig. 22: Protective Connection for Kostal 5.5.1 Connection IK Fans Preconditions: Supply voltage must be consistent • with the information on the name- plate of the frequency inverter. The frequency inverter converts the sup- ply voltage to the required motor voltage of 400V. -
Page 38: Connection Iv Fans
To perform the electrical connection Designation Occupancy for fans with frequency inverters di- rectly on the motor, proceed as fol- Protective lows: Connect the power supply cables When connecting the protective and the protective conductors at conductor, note the information in 400V as shown in the figure. - Page 39 electrically grounded in conform- IV & Omron (in the control cab- ance to this code. In Canada, wiring inet): max. 65 feet / 20m must comply with CSA C22.1, Part IV & Kostal, close to the motor 1, Electrical Code. with wall adapter plate: max.
- Page 40 and on the motor, electrically low- suitable protective conductor sys- resistance and permanently con- tem. nected to protective conductor sys- Connect the existing temperature • tems or the potential equalizing rail. sensor (PTC thermistor or optional For this purpose, suitable EMC ca- the temperature guard, opener con- ble glands must be used on the mo- tact) to the converter.
- Page 41 If the main’s phase "L1" is connected to -Circuit "U1" and to "W1" the main’s phase "L3", the impeller rotates to the left(counter- clockwise). If the main’s phase "L3" is connected to "U1" and the main’s phase "L1" to "W1", the impeller rotates to the right (clock- wise).
-
Page 42: Frequency Converter Operation
A star circuit is required for the following • The values for the maximum/mini- fans: mum frequencies must be observed (see Tab. 4, page 18 ) Indication of the interconnection on • The inverter must have a connec- • the power plate tion for temperature sensors (PTC e.g. - Page 43 Device Accelera- Deceler- WARNING! motor tion Time ation power Time [s] Incorrect parameterization of the inverter 4.0 HP < motor If the wrong parameters are set at frequency or speed, power <= this leads to motor overload 10 HP and/or destruction of the fan. 10 HP <...
-
Page 44: Electromagnetic Compatibility
Electromagnetic Compatibil- in non-residential/non-domestic environ- ments) NOTE Commissioning Important information about Interference by electromag- your safety netic field You are responsible! When used in a residential environment, the fan can af- In any case, the safety instruc- fect and interfere with other tions in Chapter 2: Safety and the nearby devices. -
Page 45: Vibration Values
Maximum permissible vibration DANGER! velocity (Limit values according to ISO Risk of injury due to rotat- 14694:2003 (E), category BV-3) ing parts When switching on the fan Start-up 6.3 (0.25) without protective grille, there Alarm 11.8 (0.46) is a considerable risk of in- jury. -
Page 46: Check The Direction Of Rotation
Check the running direction of the = Measuring point fan using the arrow on the fan housing. = Measuring direction If the direction of rotation is re- versed, swap the polarity (L1 for Repeat the measurement at the L3). second measuring point. The rotational direction check ... -
Page 47: Surge, Stall, Unstable Operations
5.7.4 Surge, Stall, Unstable Oper- Operate the fan at 50% of the maxi- mum speed for at least 2 minutes. ations Check the direction of rotation. When the fan is operated to the left of the maximum pressure of the character- Set the desired operation point. -
Page 48: Introductory Notes On Safety
Introductory Notes on DANGER! Safety Danger to life due to elec- Important information about tric current your safety Touching voltage-carrying You are responsible! parts results in an electric In any case, the safety instruc- shock. Damage to compo- tions in Chapter 2: Safety and the nents or insulation material local safety regulations must be can be life-threatening. -
Page 49: Steps To Take In The Event Of Malfunction
MAINTENANCE AND RE- Steps to Take in the Event of Malfunction PAIR Rules of conduct in the event of mal- Introductory Notes on function: Safety In the event of a fault that poses an • Personnel qualification imminent danger to people or prop- erty, shut the fan down. - Page 50 DANGER! WARNING! Danger to life due to unau- Risk of injury and/or de- thorized switching on and struction of the fan If the fan continues to be During maintenance work, used in an unsuitable operat- there is a risk that the power ing state, components can be supply will be switched on damaged and destroyed.
-
Page 51: Measures Before Maintenance And Repair Work
Measures Before Mainte- WARNING! nance and Repair Work Before starting maintenance, check Risk of injury due to im- the following points: proper maintenance and repair The fan is switched off • Improper maintenance and The fan is secured against re-ener- •... -
Page 52: Cleaning Ik Devices
Check the ball bearings during mainte- Check the fan for clean and reliable • nance and before each recommission- condition ing. Operation is only permitted with Check the fan for unusual move- • flawless ball bearings. To do this, turn ments, running noises, smooth run- the impeller by hand and check it for ning (ball bearings) -
Page 53: Seals And Radial Shaft Seals
if necessary, environmental protection Model • requirements. The permeability of the fil- ters must be ensured by the operator. Serial Number • Seals and Radial Shaft 7.11 Measures After Maintenance Seals and Repair Work Sealing components and radial shaft After the maintenance is complete, seals shall be renewed for safety rea- perform the following measures: sons at least during any maintenance in... -
Page 54: Disposal
DISPOSAL Dismantling and Disposal Introductory Notes on DANGER! Safety Danger to life from electric- Personnel qualification ity and other energies The following personnel are ap- Serious bodily injury or death proved for "disposal": due to electric shock or other Manufacturer's staff energies on the fan. -
Page 55: Liabilty And Disclaimer
Physically disconnect the entire WARNING! power supply from the device. Un- load stored residual energy. Risk of injury due to im- (Ground any built-up energy.) proper disassembly! Remove all operating and auxiliary Stored residual energies, an- materials and remove processing gular components, points and materials. -
Page 56: Fault Table
FAULT TABLE 10.1 Fault Table Disturbance Possible cause Solution Electrical connection is missing Fan does not start Check the connection or incorrect PTC thermistor frequency con- Connect PTC thermistor verter is not connected For fans with customer-owned Properly parameterize frequency inverter: frequency in- the frequency inverter verter is not properly parameter- according to the motor... - Page 57 Disturbance Possible cause Solution For fans with frequency invert- Eliminate cause of too Fan switches off ers: motor winding too hot hot motor winding Fan does not Direction of rotation impeller Correct direction of rota- bring desired per- wrong tion formance Pressure losses in the system higher than expected...
-
Page 58: Specifications
10.2 Specifications Devices with frequency inverter (IV / IK) Motor Sound Power Power at pressure Volume Total Pressure Volt- Fre- Con- Ball Bearing max. al- level Model Motor Weight flow* Difference* quency sump- Designation lowable min/max tion speed [CFM] [Pa] [RPM] [Hz] [HP]... - Page 59 Motor Sound Power Power at pressure Volume Total Pressure Volt- Fre- Con- Ball Bearing Model Motor max. al- Weight level flow* Difference* quency sump- Designation lowable min/max tion speed TXP 1414- 1600 48.6 7183 22.6 14.8 94/100 6306 120/15 TXP 1414- 2659 48.6 7185...
-
Page 60: Declaration
10.3 Declaration Abb. 32: Declaration of Conformity TXP Inst. & Maint. Manual: IM-825... -
Page 61: Exploded View
10.4 Exploded View Abb. 33: Exploded View TXP Inst. & Maint. Manual: IM-825... - Page 62 Position Name Hexagon Nut ISO 4032 Disc DIN 125 Motor Hexagon Screw with Flange DIN 6921 Fan Flange Hex Bolt ISO 4017 Fan Housing Impeller Disc Cylinder Head Screw DIN 7984 Cover Protective Grille Hex Bolt ISO4017 Hexagon Nut ISO 4032 Disc DIN125 Isolator Console...
- Page 63 Housing Positions The housing position of the fan is crucial for ordering some spare parts. Order spare parts to suit the direction of rotation. Fig. 34: Housing position left-hand running Fig. 35: Housing Position Right-Hand Drive TXP Inst. & Maint. Manual: IM-825...
-
Page 64: Table Of Figures
Fig. 22: Protective Connection for Kostal 10.5 Table of Figures Fig. 1: Position of Motor Nameplate on Fig. 23: Size A - C Fig. 24: Size D Fig. 2: Motor Nameplate Fig. 25: Triangular Circuit Fig. 3: Position of the fan nameplate Fig. -
Page 65: List Of Tables
10.6 List of Tables Tab. 1 General Pictograms and Meanings Tab. 2: Manufacturer’s Details Table 3: Assignment of residual hazards Tab. 4: Permissible frequencies Table 5: Safety devices Table 6: Clearances to fan cover Table 7: Tightening torques for threads in the motor terminal box (IV / IV &...