MIMAKI UJV100 Care And Maintenance
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MIMAKI UJV100 Care And Maintenance

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MIMAKI ENGINEERING CO., LTD.
https://mimaki.com/
D203468-10
Original instructions

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  • Page 1 You can also download the latest manual from official website. MIMAKI ENGINEERING CO., LTD. https://mimaki.com/ D203468-10 Original instructions...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS Maintenance 1. Maintenance Precautions ............ 4 2. Daily Maintenance .............. 5 Maintenance Items and Timing.............  5 Items Required for Cleaning .............. 5 Wiper Cleaning .................. 6 Cap Cleaning .................. 7 NCU Cleaning.................. 8 Carriage Underside Cleaning ...............  9 Print Head Nozzle Washing..............

  • Page 3: Maintenance

    Maintenance To ensure years of precise performance, maintain this product periodically or based on frequency of use. Read the maintenance precautions thoroughly before maintaining this product.

  • Page 4: Maintenance Precautions

    1. Maintenance Precautions 1. Maintenance Precautions • This product contains components that must be replaced periodically. We recommend concluding a maintenance contract. • Maintain this product and replace consumable items to prevent quality defects and accidents. • Clean periodically. Debris and dust will accumulate on electrical components when this product is used for extended periods.

  • Page 5: Daily Maintenance

    Cleaning Stick for Head Surrounding SPC-0527 Nozzle Swab SPC-0421 Swab 6-axis "S" A101438 Paper towel (KIM TOWEL) SPC-0499 KIMWIPE S-200 SPA-0207 Maintenance cloth SPC-0574 UV goggles SPC-0387 Safety glasses Gloves For more information on other consumable items, refer to our website. https://mimaki.com/supply/inkjet.html...

  • Page 6: Wiper Cleaning

    2. Daily Maintenance • Avoid storing consumable items in locations accessible to children. Wiper Cleaning The wiper wipes off ink adhering to the print head nozzle surface. Continuing to use the product when it is dirty may result in damage to the nozzle surface due to dried ink and dust on the dirty wiper, leading in turn to print defects (e.g., nozzle clogging, deflection).

  • Page 7: Cap Cleaning

    2. Daily Maintenance Clean the wiper and bracket. • Wipe off any ink adhering to the wiper and bracket using a cleaning stick moistened with washing liquid. • Wipe off the washing liquid. Make sure none remains. Wiper Bracket • Replace dirty or warped wipers with new ones. "Wiper Replacement"(P.

  • Page 8: Ncu Cleaning

    2. Daily Maintenance Select [Station] > [Carriage Out] > [Move To Platen Right End], then press the [ENTER] key. • The carriage moves on the platen. Open the front cover. Clean the cap rubber. • Wipe off any ink adhering to the cap rubber using a cleaning stick moistened with washing liquid. •...

  • Page 9: Carriage Underside Cleaning

    2. Daily Maintenance In LOCAL mode, select [MENU] > [Maintenance], then press the [ENTER] key. • The Maintenance menu is displayed. Select [Station] > [Carriage Out] > [Move To Platen Right End], then press the [ENTER] key. • The carriage moves on the platen. Open the front cover.
  • Page 10 2. Daily Maintenance Select [Station] > [Carriage Out] > [Move To Maint. Space], then press the [ENTER] key. • The carriage moves to the maintenance space. Open the maintenance covers. Clean the underside of the UV-LED lamp. • Wipe off any ink adhering to the UV-LED lamp underside using a cleaning stick moistened with washing liquid.

  • Page 11: Print Head Nozzle Washing

    2. Daily Maintenance • Never touch the print head nozzle surface. Clean the print head sides (dark red area) using a cleaning stick. Never touch the nozzle surface! Clean using a cleaning stick or soft cloth. Press the [ENTER] key once cleaning is complete. Close the maintenance covers, then press the [ENTER] key.

  • Page 12: Ink Discharge Channel Cleaning

    2. Daily Maintenance Fill the cap with washing liquid. • Use a syringe to draw up some washing liquid and fill until close to overflowing from the cap. Press the [ENTER] key. • The print nozzles are washed. “Please wait” appears on the display. •...

  • Page 13: Media Sensor Cleaning

    2. Daily Maintenance Fill the cap with washing liquid. • Use a syringe to draw up some washing liquid and fill until close to overflowing from the cap. Press the [ENTER] key. • The pump tube (ink discharge channel below the cap) is washed. “Please wait” appears on the display.

  • Page 14: Automatic Correction Sensor Cleaning

    2. Daily Maintenance Open the maintenance covers. Clean the media sensor. Close the maintenance covers, then press the [ENTER] key. Automatic Correction Sensor Cleaning The DAS sensor is located on the carriage underside. If dust or debris accumulates on the sensor, an error may occur in the automatic correction function (which uses a correction pattern to automatically correct the drop position).

  • Page 15: Media Holder Cleaning

    2. Daily Maintenance Clean the DAS sensor. Close the maintenance covers, then press the [ENTER] key. Media Holder Cleaning • Turn off the main power and unplug the power cable before carrying out maintenance. Continuing to use the product when it is dirty will prevent proper feeding of media. It will also cause dried ink and attached dust to rub against the head nozzle and lead to print defects (e.g., nozzle clogging, deflection).

  • Page 16: Cover (Exterior) Cleaning

    2. Daily Maintenance Continuing to use the product when it is dirty will prevent proper feeding of the media. It will also cause dried ink and attached dust to rub against the head nozzle surface and lead to print defects (e.g., nozzle clogging, deflection).
  • Page 17 2. Daily Maintenance Select [Station] > [Custody Wash], then press the [ENTER] key. • The carriage moves on the platen. • “Wiper Cleaning Exit Next [ENT]” will appear on the display. Open the front cover. Clean the wiper and bracket. "Wiper Cleaning"(P.
  • Page 18 2. Daily Maintenance Fill the cap with washing liquid. • Use a syringe to draw up some washing liquid and fill until close to overflowing from the cap. Press the [ENTER] key. • The pump tube (ink discharge channel below the cap) is washed. “Please wait” appears on the display.

  • Page 19: Consumable Item Replacement

    To order replacement consumable items, contact your local dealer or our service office. For more information on consumable items, refer to our website. https://mimaki.com/supply/inkjet.html • To dispose of the ink tank, contact an industrial waste disposal operator or dispose of the ink tank in accordance with the local laws and regulations.

  • Page 20: Cap Replacement

    3. Consumable Item Replacement Insert a new wiper. Press the [ENTER] key once replacement is complete. Close the front cover, then press the [ENTER] key. • The wiper usage count is reset. Cap Replacement If print defects (e.g., nozzle clogging, deflection) remain unresolved even after cleaning, replace with a new cap.

  • Page 21: Cap Absorber Replacement

    3. Consumable Item Replacement Remove the cap. • Squeeze the lugs on either side of the cap and pull off. Attach a new cap. • Position with the slot at the front and push in until it clicks. Press the [ENTER] key once replacement is complete. Close the front cover, then press the [ENTER] key.
  • Page 22 3. Consumable Item Replacement Open the front cover. Remove the cap absorber. • Push up the two tabs at the front to remove the cap absorber. Cap absorber • Avoid ink dripping when removing the cap absorber. Clean the carriage base. Carriage base Attach a new cap absorber.

  • Page 23: Led Glass Replacement

    3. Consumable Item Replacement Once replacement is complete, close the front cover, then turn on the power. • Check to confirm that the carriage returns to the station. LED Glass Replacement Replace with new LED glass if the ink hardens and clouds/obscures the LED glass. In LOCAL mode, select [MENU] >...

  • Page 24: Pinch Roller Replacement

    3. Consumable Item Replacement Insert new LED glass. • Insert it until it clicks, and confirm that the claw is engaged. Press the [ENTER] key once replacement has been completed. Close the maintenance covers, then press the [ENTER] key. Pinch Roller Replacement Replace worn or dirty pinch rollers with new ones.

  • Page 25: Media Holder Replacement

    3. Consumable Item Replacement Close the front cover. Media Holder Replacement If the media holder becomes deformed and touches the carriage or print head, replace with a new media holder. • Turn off the main power and unplug the power cable before replacing the media holder. Open the maintenance covers.

  • Page 26: Media Cutter Replacement

    3. Consumable Item Replacement Remove the sliders from the media holder. • Be careful to avoid misplacing the sliders. Attach the sliders to the new media holder. • Engage the holes in the sliders on to the lugs on the media holder. Insert the new media holder into the platen.
  • Page 27 3. Consumable Item Replacement • Avoid touching the cutter blade. Doing so may lead to injury. • Avoid storing consumable items in locations accessible to children. In LOCAL mode, select [MENU] > [Maintenance], then press the [ENTER] key. • The Maintenance menu is displayed. Select [Station] >...

  • Page 28: Waste Ink Tank Replacement

    3. Consumable Item Replacement Replace the media cutter. (1) Unscrew the cutter screw. Screw (2) Remove the cutter. (3) Attach a new cutter. (4) Tighten the screw to clamp the cutter. Close the carriage cover hatch. Press the [ENTER] key once replacement is complete. Close the front cover, then press the [ENTER] key.
  • Page 29 3. Consumable Item Replacement Check the waste ink levels in the waste ink tank. • If you note any discrepancies from actual levels, proceed to the next step. • If there is no discrepancy, replace (dispose of) the waste ink tank referring to [Replace the waste ink tank.](P.
  • Page 30 3. Consumable Item Replacement Hold the handle on the waste ink tank and slide out. Attach the cap to the removed waste ink tank, and use tape to prevent leakage of waste ink. • To dispose of the ink tank, contact an industrial waste disposal operator or dispose of the ink tank in accordance with the local laws and regulations.
  • Page 31 Care and maintenance March, 2020 MIMAKI ENGINEERING CO.,LTD. 2182-3 Shigeno-otsu, Tomi-shi, Nagano 389-0512 JAPAN D203468-10-02032020...
  • Page 32 © MIMAKI ENGINEERING CO., LTD.2020 FW : 1.0...

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