MIMAKI UJV100-160 Care And Maintenance
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MIMAKI UJV100-160 Care And Maintenance

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MIMAKI ENGINEERING CO., LTD.
https://mimaki.com/
D203468-12
Original instructions

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Summary of Contents for MIMAKI UJV100-160

  • Page 1 You can also download the latest manual from official website. MIMAKI ENGINEERING CO., LTD. https://mimaki.com/ D203468-12 Original instructions...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS Maintenance 1. Maintenance Precautions ............ 4 2. Daily Maintenance .............. 5 Maintenance Items and Timing.............  5 Items Required for Maintenance............ 5 Ink Maintenance ...................  6 White Ink Maintenance .................  6 Wiper Cleaning .................. 7 Cap Cleaning .................. 8 NCU Cleaning..................

  • Page 3: Maintenance

    Maintenance To ensure years of precise performance, maintain this product periodically or based on frequency of use. Read the maintenance precautions thoroughly before maintaining this product.

  • Page 4: Maintenance Precautions

    1. Maintenance Precautions 1. Maintenance Precautions • This product contains components that must be replaced periodically. We recommend concluding a maintenance contract. • Maintain this product and replace consumable items to prevent quality defects and accidents. • Clean periodically. Debris and dust will accumulate on electrical components when this product is used for extended periods.

  • Page 5: Daily Maintenance

    2. Daily Maintenance 2. Daily Maintenance Maintenance Items and Timing Timing Item Before starting the Perform white ink maintenance. "White Ink Maintenance"(P. 6) week's work At the end of the Clean the wiper and wiper bracket. "Wiper Cleaning"(P. 7) work week Clean the cap rubber.

  • Page 6: Ink Maintenance

    2. Daily Maintenance For more information on other consumable items, refer to our website. https://mimaki.com/supply/inkjet.html • Do not store in places accessible to children. Ink Maintenance If ink constituents are sedimented, the ink density may become uneven. We recommend shaking the Ink bottle periodically to keep printing consistent.

  • Page 7: Wiper Cleaning

    2. Daily Maintenance In LOCAL mode screen, select [MENU] > [Maintenance], then press the [ENTER] key. • The Maintenance menu is displayed. Select [White Maintenance], then press the [ENTER] key. Remove the media, then press the [ENTER] key. Press the [ENTER] key. •...

  • Page 8: Cap Cleaning

    2. Daily Maintenance Clean the wiper and bracket. • Wipe off any ink adhering to the wiper and bracket using a cleaning stick moistened with washing liquid. • Wipe off the washing liquid. Make sure none remains. Wiper Bracket • Replace dirty or warped wipers with new ones. "Wiper Replacement"(P.

  • Page 9: Ncu Cleaning

    2. Daily Maintenance Select [Station] > [Carriage Out] > [Move To Platen Right End ], then press the [ENTER] key. • The carriage moves over the platen. Open the front cover. Clean the cap rubber. • Wipe off any ink adhering to the cap rubber using a cleaning stick moistened with washing liquid. •...

  • Page 10: Carriage Underside Cleaning

    2. Daily Maintenance In LOCAL mode screen, select [MENU] > [Maintenance], then press the [ENTER] key. • The Maintenance menu is displayed. Select [Station] > [Carriage Out] > [Move To Platen Right End ], then press the [ENTER] key. • The carriage moves over the platen. Open the front cover.
  • Page 11 2. Daily Maintenance Select [Station] > [Carriage Out] > [Move To Maint. Space], then press the [ENTER] key. • The carriage moves to the maintenance space. Open the maintenance covers. Clean the underside of the UV-LED lamp. • Wipe off any ink adhering to the UV-LED lamp underside using a cleaning stick moistened with washing liquid.

  • Page 12: Print Head Nozzle Washing

    2. Daily Maintenance Print Head Nozzle Washing If print defects (e.g., nozzle clogging, deflection) remain unresolved even after head cleaning (Head Cleaning), apply nozzle washing to the print head. In LOCAL mode screen, select [MENU] > [Maintenance], then press the [ENTER] key. •...

  • Page 13: Ink Discharge Channel Cleaning

    2. Daily Maintenance Ink Discharge Channel Cleaning Clean the ink discharge channel regularly to prevent clogging of the ink discharge channel below the cap. In LOCAL mode screen, select [MENU] > [Maintenance], then press the [ENTER] key. • The Maintenance menu is displayed. Select [Station] >...

  • Page 14: Automatic Correction Sensor (Das) Cleaning

    2. Daily Maintenance l Cleaning the carriage underside sensor In LOCAL mode screen, select [MENU] > [Maintenance], then press the [ENTER] key. • The Maintenance menu is displayed. Select [Station] > [Carriage Out] > [Move To Maint. Space], then press the [ENTER] key. •...

  • Page 15: Media Holder Cleaning

    2. Daily Maintenance Clean the DAS sensor. Once cleaning is complete, close the maintenance covers, then press the [ENTER] key. Media Holder Cleaning • Turn off the main power and unplug the power cable before carrying out maintenance. Continuing to use the dirty platen will prevent proper feeding of the media. It will also cause dried ink and attached dust to rub against the head nozzle surface and lead to print defects (e.g., nozzle clogging, deflection).

  • Page 16: Cover (Exterior) Cleaning

    2. Daily Maintenance Continuing to use the dirty platen will prevent proper feeding of the media. It will also cause dried ink and attached dust to rub against the head nozzle surface and lead to print defects (e.g., nozzle clogging, deflection).
  • Page 17 2. Daily Maintenance Select [Station] > [Custody Wash], then press the [ENTER] key. • The carriage moves over the platen. Open the front cover. Clean the wiper and bracket. "Wiper Cleaning"(P. 7) Press the [ENTER] key once cleaning is complete. •...
  • Page 18 2. Daily Maintenance Fill the cap with washing liquid. • Use a syringe to draw up some washing liquid and fill until it almost overflows from the cap. Close the front cover, then press the [ENTER] key. • Pump tube (ink discharge channel below the cap) washing starts. •...

  • Page 19: Consumable Item Replacement

    To order replacement consumable items, contact your local dealer or our service office. For more information on consumable items, refer to our website. https://mimaki.com/supply/inkjet.html • When disposing of the product, contact an industrial waste disposal operator or dispose of the product in accordance with the local laws and regulations.

  • Page 20: Cap Replacement

    3. Consumable Item Replacement Insert a new wiper. Once replacement is complete, close the front cover, then press the [ENTER] key. • The wiper usage count is reset. Cap Replacement If print defects (e.g., nozzle clogging, deflection) remain unresolved even after cleaning, replace with a new cap.

  • Page 21: Cap Absorber Replacement

    3. Consumable Item Replacement Remove the cap. • Squeeze the lugs on either side of the cap and pull off. Apply a maintenance cleaning solution. • Take a dropper and apply 1 to 2 drops of cleaning solution to the hole in front of it. Attach a new cap.
  • Page 22 3. Consumable Item Replacement Select [Station] > [Carriage Out] > [Move To Platen Right End ], then press the [ENTER] key. • The carriage moves over the platen. Turn off the power. Open the front cover. Remove the cap absorber. •...

  • Page 23: Waste Ink Tank Replacement

    3. Consumable Item Replacement Attach a new cap absorber. • Push the tabs on the cap absorber into the slits at the rear of the C slider, and clip in the tabs at the front. Cap absorber Claw Push in to engage tabs. Once replacement is complete, manually put the wipers back in the back.
  • Page 24 3. Consumable Item Replacement In LOCAL mode, select [MENU] > [Maintenance], then press the [ENTER] key. • The Maintenance menu is displayed. Select [Replace Wasteinktank], then press the [ENTER] key. • “Replace Wasteinktank Level: 80% (1.6L)” appears on the display. Press to adjust the level.

  • Page 25: Pinch Roller Replacement

    3. Consumable Item Replacement • When disposing of the product, contact an industrial waste disposal operator or dispose of the product in accordance with the local laws and regulations. Insert a new waste ink tank. Close the waste ink tank stopper. Press the [ENTER] key.

  • Page 26: Media Holder Replacement

    3. Consumable Item Replacement Remove the O-ring retaining the pinch rollers. O-ring Remove the pinch rollers. Pinch roller Attach new pinch rollers, and secure them using the O-ring. Close the front cover. Media Holder Replacement If the media holder becomes deformed and touches the carriage or print head, replace with a new media holder.
  • Page 27 3. Consumable Item Replacement Remove the side screw, and detach the media holder stopper. • If there is no media stopper, remove the screws on the illustration. Remove the media holder. Remove the sliders from the media holder. • Be careful to avoid misplacing the sliders. Attach the sliders to the new media holder.

  • Page 28: Media Cutter Replacement

    3. Consumable Item Replacement Insert the new media holder into the platen. Attach the media holder stopper, and tighten the screw. • If there is no media stopper, secure the screws in the screw holes on the illustration. Close the maintenance covers. Media Cutter Replacement Replace cutters when blades are chipped or blunt.

  • Page 29: Led Glass Replacement

    3. Consumable Item Replacement Open the front cover. • The carriage can be moved by hand. Move the carriage slowly to a position allowing easy access for replacing the cutter. Unscrew and open the carriage cover hatch. Replace the media cutter. (1) Unscrew the cutter screw.
  • Page 30 3. Consumable Item Replacement In LOCAL mode screen, select [MENU] > [Maintenance], then press the [ENTER] key. • The Maintenance menu is displayed. Select [Station] > [Carriage Out] > [Move To Maint. Space], then press the [ENTER] key. • The carriage moves to the maintenance space. Open the maintenance cover.
  • Page 31 Care and maintenance September, 2020 MIMAKI ENGINEERING CO.,LTD. 2182-3 Shigeno-otsu, Tomi-shi, Nagano 389-0512 JAPAN D203468-12-10092020...
  • Page 32 © MIMAKI ENGINEERING CO., LTD.2020 FW : 3.0...

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