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Related Manuals for Melec AL-II Series
Summary of Contents for Melec AL-II Series
- Page 1 AL-Ⅱ Series Slave Controller 2C-776A Instructions Manual (For designers' use) Please ensure to read and understand this Instructions Manual before using the Product. Please keep this Instructions Manual at hand so that it is always available for reference. MN0194-1...
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Page 2: Description Of Safety
2C-776Av1 Instructions Manual Introduction Ⅱ This instructions manual explains the handling of "AL- Series Slave Controller 2C-776Av1 " , emphasizing the specifications to enable proper and safe use. The manual is thus intended for designers of control systems using stepping motors or servo motors. Before using the product, read this manual carefully for better understanding. -
Page 3: Table Of Contents
2C-776Av1 Instructions Manual Introduction Description of safety Before use Contents PAGE １． Overview 1-1. Features 1-2. Product configuration 1-3. Example of system configuration 1-4. Function block diagram 1-5. Externals of product ２． Specifications 2-1. General specifications 2-2. Communication specifications 2-3. Basic specifications 2-4. -
Page 4: Overview
2C-776Av1 Instructions Manual １． Overview 1-1. Features ● Ⅱ The AL- series is a high speed serial communication system of original controlling the flexible stepping motor, servo motor which can cope easily as well and I/O in the decentralization of the device and supporting axial addition. ・... -
Page 5: Product Configuration
･ The DIN rail installation and the base installations can be done. 1-2. Product configuration Product name Rating Maker Quantity Remarks Controller 2C-776Av1 Melec Inc. Main Unit Connector 51103-0300 Molex For power supply connector Accessory Connector 51103-0600 Molex For sensor connector... -
Page 6: Example Of System Configuration
2C-776Av1 Instructions Manual 1-3. Example of system configuration OFF LINE Initial data edit/Kind operation * 15 slave's unit can be connected by one master board. Ⅱ series slave unit Ⅱ PCI master board 2C-776Av1 AL2-01v1/PCI etc. Stepping or servo Driver Motor Ⅱ... -
Page 7: Function Block Diagram
2C-776Av1 Instructions Manual 1-4. Function block diagram 2C-776Av1 Serial interface control block X-axis Pulse, Sensor X-axis driver Drive control block Encoder STOP X-axis sensor X-axis Counter block Y-axis Pulse, Sensor Y-axis driver Drive control block Encoder STOP Y-axis sensor... - Page 8 Drive control block The drive control block outputs serial pulses to the motor driver from pulse generator MCC. MCC is made by MELEC Inc. ・ This department detects origin sensor and a limit sensor signal and motor is controlled.
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Page 9: Externals Of Product
2C-776Av1 Instructions Manual 1-5. Externals of product J12 J13 J10 J11 MADE IN JAPAN DC+24V (J4) (J5) (J3) (J1) (J2) (J14) (J12) (J10) (J11) (J13) Ⅱ J1, J2 These are shield connector of the RJ-45 type that connects the AL- communication. - Page 10 2C-776Av1 Instructions Manual Ⅱ This is a setting switch of the slave address of the AL- communication. Ⅱ This is a setting switch of the baud rate of the AL- communication. LED RDY RDY LED Green color turns on at the time of RDY state of each axis.
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Page 11: Specifications
2C-776Av1 Instructions Manual ２． Specifications 2-1. General specifications No. Item Specifications ± 1 Supply voltage DC +24 V less than 10 % of the power supply voltage 2 Power consumption 800 mA or less *1 *1 The value when the main unit supplies the power supply for the sensor is indicated. The main unit current consumption is 220 mA. -
Page 12: Basic Specifications
2C-776Av1 Instructions Manual 2-3. Basic specifications No. Item Specifications 1 Number of Four axes control axes ・ 2 Pulse output Output type Independent direction output/ Specified direction output/ function Phase-differential signal output ・ Line driver output ・ ： Output frequency Independent drive 0.1 Hz to 6.5 MHz ・... - Page 13 2C-776Av1 Instructions Manual No. Item Specifications ・ 5 Stop function Slow stop function SLOW STOP command ・ Detection of a match of the comparator of each counter. ・ Deceleration stop by DALM signal. ・ Immediate stop function FAST STOP command ・...
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Page 14: Applied Specifications
2C-776Av1 Instructions Manual 2-4. Applied functions No. Item Specifications ・ 1 Drive UP/DOWN/CONST drive CHANGE Drive change for acceleration, deceleration, or constant speed function function can be performed upon detection of signal at an arbitrary change operation point. ・ SPEED CHANGE function The drive pulse speed is changed upon detection of signal at an arbitrary change operation point. -
Page 15: Input And Output Signal Table
2C-776Av1 Instructions Manual 2-5. Input and output signal table Serial communication connector J1, J2 ● Connector :RJ-45 shield type ● □□ □□ (〜 Recommendation cable :KB-STP- : length 30 m or less Made by Sanwa Supply: It is not an accessory. Reference 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1... -
Page 16: ) 4 General-Purpose I/O Connector J5
2C-776Av1 Instructions Manual General-purpose I/O connector J5 ● Connector : 53426-0710 Molex ● Conformity connector : 51103-0700 Molex: accessories ● Conformity contact: : 50351-8100 Molex: accessories ● Conformity crimp tool : 57295-5000 Molex Contact insertion side ● 〜 Acceptable wire : AWG28 AWG22 φ... -
Page 17: ) 6 Driver Connector J6: X-Axis, J7: Y-Axis, J8: Z-Axis, J9: A-Axis
2C-776Av1 Instructions Manual Driver connector J6: X-axis, J7: Y-axis, J8: Z-axis, J9: A-axis ● Connector : HIF3BA-26PA-2.54DS 71 Hirose Denki ● Conformity cable : Various driver connection cables are prepared. Please refer to the "Connection/others" manual Ⅱ of the AL- series. -
Page 18: ) 7 Signal I/O Connector J14
2C-776Av1 Instructions Manual SIGNAL I/O connector J14 ● Connector : DF11-16DP-2DS 52 Hirose Denki ● Conformity cable : CE-70-01/IO-16C12 1.2 m, for open collector output : CE-70-02/IO-16C50 5 m, for line driver output (J14) Each cable is not an accessory. Signal name Description Direction... -
Page 19: Input And Output Specifications
2C-776Av1 Instructions Manual 2-6. Input and output specifications Output specifications ● Output specification 1 Circuit Description Signal name CWP, CWP, CCWP, CCWP +5 V Max. Line driver differential output Output method 20 mA CWP, CCWP Equivalent to 26C31: Compliant with RS422A →... - Page 20 2C-776Av1 Instructions Manual ● Output specification 4 Circuit Description Signal name SOUT0 , SOUT1 Interface +30 V or less voltage Output method Open collector output SOUT0, SOUT1 Equivalent to LS06 Trigger output to external ＝ :10 mA Vce 0.6 V or less equipment etc.) Output current OFF :0.3 mA or less ...
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Page 21: ) 2 Input Specifications
2C-776Av1 Instructions Manual Input specifications ● Input specification 1 Circuit Description ● Signal name Sensor faction ORG, NORG, CWLM, CCWLM *1 +24 V EXTVCOM+ EXTVCOM+ can be supplied by 24V for the sensor: Up to 100 mA 〜 ± 24 V 2 V or less ... -
Page 22: Outside Dimensions
2C-776Av1 Instructions Manual 2-7. Outside dimensions ± General tolerance 0.5 mm or less ± Externals tolerance 1 mm or less (Dimension of installation for user ) Model name seal 2‑M3 When DIN attachment lug (CP-13v1/AT1) is installed. - 22 -... -
Page 23: Setting
2C-776Av1 Instructions Manual ３． Setting 3-1. Installation of device driver for Windows Device driver for Windows is necessary to operate this product. ・ 「 Please refer to the installation manual attachment to a exclusive use device driver MPL-34-01vx.xx/AL2W32 or 」 MPL-35-01vx.xx/AL2W64 for details of the installation method. -
Page 24: Installation And Connection
2C-776Av1 Instructions Manual ４． Installation and connection 4-1. Installation Installation distance Secure the flow of the wind for the upper and lower right and left 10 mm or more apart and set up 2C-776Av1 as follows. ･ Distance when two or more is arranged. ･... -
Page 25: Connection Of Al- Ⅱ Communication System
2C-776Av1 Instructions Manual Ⅱ 4-2. Connection of AL- communication system Operation not anticipated may cause damage of the machine and the product. QAUTION Ⅱ To prevent the malfunction by the noise, the AL- communications cable recommends recommended cable. Ⅱ Core connection of AL- communications cable Ⅱ... -
Page 26: Connection Example
2C-776Av1 Instructions Manual 4-3. Connection example Examples of connection to power supply Operation not anticipated may cause damage of the machine and the product. QAUTION Separate the wiring for the power supply line by the following signal and 50 mm or more to prevent the malfunction by the noise. ･... -
Page 27: ) 2 Examples Of Connection To Driver
2C-776Av1 Instructions Manual Examples of connection to driver Operation not anticipated may cause damage of the machine and the product. QAUTION Separate the signal wire of each motor driver by the power line and 50 mm or more to prevent the malfunction by the noise. Wire each signal within 1 m. - Page 28 2C-776Av1 Instructions Manual ■ Examples of connection to stepping motor driver GD series: Made by our company Please use the product of the DC driver all-in-one design when you use the stepping motor. The special cable that can be easily connected with the stepping motor driver of the input made of our company AC type is prepared when a high-speed torque is necessary.
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Page 29: ) 3 Examples Of Connection To Sensor At Photosensor
2C-776Av1 Instructions Manual Examples of connection to sensor at photosensor Operation not anticipated may cause damage of the machine and the product. QAUTION Separate the signal wire of each sensor by the power line and 50 mm or more to prevent the malfunction by the noise. - Page 30 2C-776Av1 Instructions Manual ■ Example of connection to an ORIGIN sensor The pin numbering of each axis is the same. 【 】 When using the ORIGIN sensor only - CCW direction + CW direction ORG sensor that goes OFF upon receipt of light J10 X-axis , J11 Y-axis J12 Z-axis , J13 A-axis NORG...
- Page 31 2C-776Av1 Instructions Manual 【 】 When using the Z-phase of encoder signal Encoder - CCW direction + CW direction NORG sensor Servo motor driver Sensor that goes OFF +Z -Z upon receipt of light J10 X-axis , J11 Y-axis J12 Z-axis , J13 A-axis +ZORG -ZORG 10 〜...
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Page 32: ) 4 Examples Of Connection To General-Purpose I/O
2C-776Av1 Instructions Manual Examples of connection to general-purpose I/O Operation not anticipated may cause damage of the machine and the product. QAUTION Separate the signal wire by the power line and 50 mm or more to prevent the malfunction by the noise. -
Page 33: Maintenance
2C-776Av1 Instructions Manual ５． Maintenance Incorrect handling may lead to an electric shock. QAUTION Inspection and maintenance need to be conducted by an expert engineer only. Before inspecting and maintaining this product, turn off the power. An electric shock, injuries, and fire may be caused. ... - Page 34 2C-776Av1 Instructions Manual The main parts which revised by this manual Parts Content 【 】 ・ P5,9,16,17, The poliswitch of a protection circuit is revised at a fuse. 19,21,22 The display seal of product is set to R1 ・ The shield tap for sensor connectors and an M2.6x4 attached screw revise a number from four pieces to two pieces.
- Page 35 Technical Service TEL.(042)664‑5382 FAX.(042)666‑5664 E‑mail s‑support@melec‑inc.com Sales and Service TEL.(042)664‑5384 FAX.(042)666‑2031 URL:http://www.melec‑inc.com Melec Inc. Control equipment marketing department 516‑10,Higashiasakawa‑cho,Hachioji‑shi,Tokyo 193‑0834,Japan This Operating Manual is subject to change without prior notice C1210 for the purpose of product improvement.
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