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Melec AL-2 Series Instruction Manual

Slave controller driver
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AL-Ⅱ Series Slave Controller Driver
2CD-7713
/GDB5F40
v1
Instructions Manual
(For designers' use)
  Please ensure to read and understand this
  Instructions Manual before using the Product.
  Please keep this Instructions Manual at hand
  so that it is always available for reference.
MN0193

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  • Page 1 AL-Ⅱ Series Slave Controller Driver 2CD-7713 /GDB5F40 Instructions Manual (For designers' use)   Please ensure to read and understand this   Instructions Manual before using the Product.   Please keep this Instructions Manual at hand   so that it is always available for reference. MN0193...
  • Page 2 2CD-7713v1/GDB5F40 Instructions Manual Introduction Ⅱ This instructions manual explains the handling of "AL- Series Slave Controller Driver 2CD-7713v1 /GDB5F40 for 5-phase stepping motor ", emphasizing the specifications to enable proper and safe use. The manual is thus intended for designers of control systems using stepping motors. Before using the product, read this manual carefully for better understanding.

  • Page 3: Table Of Contents

    2CD-7713v1/GDB5F40 Instructions Manual Introduction Description of safety Before use Contents PAGE １． Overview 1-1. Features 1-2. Product configuration 1-3. Example of system configuration 1-4. Function block diagram 1-5. Externals of product ２． Specifications 2-1. General specifications 2-2. Communication specifications 2-3. Specifications Controller part Driver part 2-4.
  • Page 4 2CD-7713v1/GDB5F40 Instructions Manual Contents PAGE ５． Applicable motor 5-1. List of applicable motor 5-2. Torque characteristics ６． Maintenance 6-1. Maintenance and Inspection Cleaning method Inspection method Replacement method 6-2. Saving and disposal Saving method Disposal method The main parts which revised by this manual - 4 -...

  • Page 5: Overview

    2CD-7713v1/GDB5F40 Instructions Manual １． Overview 1-1. Features ● Ⅱ The AL- series is a high speed serial communication system of original controlling the flexible stepping motor, servo motor which can cope easily as well and I/O in the decentralization of the device and supporting axial addition. ・...

  • Page 6: Product Configuration

    2CD-7713v1/GDB5F40 Instructions Manual 1-2. Product configuration Product name Rating Maker Quantity Remarks Controller 2CD-7713v1/GDB5F40 Melec Inc. Main Unit Connector 51067-0200 Molex For driver power supply connector Accessory Connector 51067-0500 Molex For motor connector Accessory Connector 51103-0300 Molex For controller power supply connector...

  • Page 7: Function Block Diagram

    2CD-7713v1/GDB5F40 Instructions Manual 1-4. Function block diagram 2CD-7713v1/GDB5F40 Controller block Driver block  Serial interface Isolation by photocoupler control block Sensor faction Pulse Driver 24 V   X-axis X-axis MF,C.S Drive control block 5-phase stepping motor driver DALM,PO Motor ...
  • Page 8  Drive control block The drive control block outputs serial pulses to the motor driver from pulse generator MCC. MCC is made by MELEC Inc. ・ This department detects origin sensor and a limit sensor signal and motor is controlled.

  • Page 9: Externals Of Product

    2CD-7713v1/GDB5F40 Instructions Manual 1-5. Externals of product                 【 】 Controller block  Ⅱ J1, J2 These are shield connector of the RJ-45 type that connects the AL- communication.
  • Page 10 2CD-7713v1/GDB5F40 Instructions Manual 【 】 Driver block  J6, J8 These are connectors to connect +24 V power supply for drivers. The power shutdown can turn the power supply on and off independently of the power supply in the controller's part. J6 is the one for the X-axis, and J8 is the one for the Y-axis.

  • Page 11: Specifications

    2CD-7713v1/GDB5F40 Instructions Manual ２． Specifications 2-1. General specifications No. Item Specifications ● ± 1 Supply voltage Contoroller power supply :DC +24 V less than 10 % of the power supply voltage ● Driver power supply :DC +24 V less than rippled voltage 2.0 V p-p ●...

  • Page 12: Specifications

    2CD-7713v1/GDB5F40 Instructions Manual 2-3. Specifications Controller part ● Basic Specifications No. Item Specifications 1 Pulse output Output frequency 0.1 Hz to 1 MHz function Acceleration/deceleration 5000 ms/kHz to 0.0025 ms/kHz Trapezoid/S-curve time constant ・ Acceleration/deceleration Trapezoid ・ shape S-curve This feature enables to set asymmetrical shape. Triangular drive prevention During S-shaped acceleration/deceleration drive, INDEX drive may end function...
  • Page 13 2CD-7713v1/GDB5F40 Instructions Manual No. Item Specifications 5 Other Data reading function Current status information can be read in real time. functions Current status information includes status data, count data of a counter etc. General-purpose I/O Two points of input/output are prepared as general purpose I/O. ●...

  • Page 14: ) 2 Driver Part

    2CD-7713v1/GDB5F40 Instructions Manual Driver part No. Item Specifications ● 〜 1 Motor output DRIVE current: 0.3 A/phase 1.35 A/phase ● current HOLD current: Approx. 40 % of DRIVE current value factory-set Can set the DRIVE current with a DRIVE I. SEL switch in conformity to an application motor. In addition, user can set the HOLD current by the ratio approx.

  • Page 15: Input And Output Signal Table

    2CD-7713v1/GDB5F40 Instructions Manual 2-4. Input and output signal table Serial communication connector J1, J2 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 ● Connector :RJ-45 Shield type ● □□ □□ (〜 Recommendation cable :KB-STP- : length 30 m or less Made by Sanwa Supply: It is not an accessory.

  • Page 16: ) 3 Controller Power Supply Connector J5

    2CD-7713v1/GDB5F40 Instructions Manual Controller power supply connector J5 ● Connector : 53426-0310 Molex ● Conformity connector : 51103-0300 Molex: accessories Contact insertion side ● Conformity contact : 50351-8100 Molex: accessories ● Conformity crimp tool : 57295-5000 Molex ● 〜 Acceptable wire : AWG28 AWG22 DC+24V...

  • Page 17: ) 6 General-Purpose I/O Connector J10

    2CD-7713v1/GDB5F40 Instructions Manual General-purpose I/O connector J10 ● Connector : 53426-0710 Molex ● Conformity connector : 51103-0700 Molex: accessories ● Conformity contact: : 50351-8100 Molex: accessories ● Conformity crimp tool : 57295-5000 Molex ● 〜 Acceptable wire : AWG28 AWG22 φ...

  • Page 18: Input And Output Specifications

    2CD-7713v1/GDB5F40 Instructions Manual 2-5. Input and output specifications Output specifications Circuit Description Signal name OUT0, OUT1 Interface +24 V +24 V voltage   Nch transistor  Output method OUT0,OUT1  ← Open collector output   Max. 30 mA Lamp ON/OFF ...

  • Page 19: Outside Dimensions

    2CD-7713v1/GDB5F40 Instructions Manual 2-6. Outside dimensions ± General tolerance 0.5 mm or less ± Externals tolerance 1 mm or less 87.5 45.7 39.9 (Dimension of  installation for user ) 22.9 MADE IN JAPAN (Dimension of installation for user ) Model name seal 2-M3 (Also M4 is possible) (16) (35) 83.3 - 19 -...

  • Page 20: Setting

    2CD-7713v1/GDB5F40 Instructions Manual ３． Setting 3-1. Setting of the controller part Installation of device driver for Windows Device driver for Windows is necessary to operate this product. ・ 「 Please refer to the installation manual attachment to a exclusive use device driver MPL-34-01vx.xx/AL2W32 or 」...

  • Page 21: Setting Of The Driver Part

    2CD-7713v1/GDB5F40 Instructions Manual 3-2. Setting of the driver part Description of operating Operation method is the same in both X-axis and Y-axis. Turn off the power supply when you operate the switch.  OFF: Setting is prohibited.  OFF: Setting is prohibited. ...

  • Page 22: ) 3 Setting Of Step Table S.t Sel ( ) Switch And Step Angle Select Step Sel ( ) Switch

    2CD-7713v1/GDB5F40 Instructions Manual 3 Setting of STEP TABLE S.T SEL switch and STEP ANGLE SELECT STEP SEL switch Erroneous setting may cause breakage of the machine or injury due to unexpected  QAUTION rotation of the motor. Ensure correct setting. Set the step angle required by the S.T SEL switch and STEP SEL switch .

  • Page 23: ) 5 Setting Of Hold Current Select Hold I. Sel ( ) Switch

    2CD-7713v1/GDB5F40 Instructions Manual Setting of HOLD CURRENT SELECT HOLD I. SEL switch Erroneous setting may cause burn on the skin due to overheating of the motor.  QAUTION Do not select a high value beyond the required. HOLD current is set up with the HOLD I. SEL switch. The ratio of the HOLD current to the DRIVE current is set.

  • Page 24: Installation And Connection

    2CD-7713v1/GDB5F40 Instructions Manual ４． Installation and connection 4-1. Installation Installation distance Secure the flow of the wind for the upper and lower right and left 10 mm or more apart and set up 2CD-7713v1/GDB5F40 as follows. ･ Distance when two or more is arranged. ･...

  • Page 25: Connection Of Al- Ⅱ Communication System

    2CD-7713v1/GDB5F40 Instructions Manual Ⅱ 4-2. Connection of AL- communication system Operation not anticipated may cause damage of the machine and the product.  QAUTION Ⅱ To prevent the malfunction by the noise, the AL- communications cable recommends recommended cable. Ⅱ Core connection of AL- communications cable Ⅱ...

  • Page 26: Connection Example

    2CD-7713v1/GDB5F40 Instructions Manual 4-3. Connection example Examples of connection to power supply Operation not anticipated may cause damage of the machine and the product.  QAUTION Separate the wiring for the power supply line by the following signal and 50 mm or more to prevent the malfunction by the noise. ･...

  • Page 27: ) 2 Examples Of Connection To Motor

    2CD-7713v1/GDB5F40 Instructions Manual Examples of connection to motor Operation not anticipated may cause damage of the machine and the product.  QAUTION Separate the wiring for the motor line by the following signal and 50 mm or more to prevent the malfunction by the noise. ･...

  • Page 28: ) 3 Examples Of Connection To Sensor At Photosensor

    2CD-7713v1/GDB5F40 Instructions Manual Examples of connection to sensor at photosensor Operation not anticipated may cause damage of the machine and the product.  QAUTION Separate the signal wire of each sensor by the power line and 50 mm or more to prevent the malfunction by the noise.
  • Page 29 2CD-7713v1/GDB5F40 Instructions Manual ■ Example of connection to an ORIGIN sensor The pin numbering of each axis is the same. 【 】 When using the ORIGIN sensor only - CCW direction + CW direction ORG sensor that goes OFF upon receipt of light J3 X-axis , J4 Y-axis NORG 〜...

  • Page 30: ) 4 Examples Of Connection To General-Purpose I/O

    2CD-7713v1/GDB5F40 Instructions Manual Examples of connection to general-purpose I/O Operation not anticipated may cause damage of the machine and the product.  QAUTION Separate the signal wire by the power line and 50 mm or more to prevent the malfunction by the noise.
  • Page 31 2CD-7713v1/GDB5F40 Instructions Manual ５． Applicable motor 5-1. List of applicable motor 2CD-7713v1/GDB5F40 can drive a 5-phase stepping motor with 0.75 A/phase and 1.4 A/phase. (°) Shape ORIENTAL MOTOR Co., Ltd. Basic angle Torque Data Fig. No. DRIVE I.SEL switch MOTOR SEL switch Current A/phase PK543-A B 0.72...
  • Page 32 2CD-7713v1/GDB5F40 Instructions Manual 【 】 ORIENTAL MOTOR Co., Ltd. □ □ Fig.1 Fig.2 MOTOR SEL    = OFF MOTOR SEL    = OFF 2CD‑7713v1/GDB5F40 ‑ 2CD‑7713v1/GDB5F40 DRIVE I . SEL =  No.7 DRIVE I . SEL =  No.7 PK543‑A(B) PK544‑A(B)   0.75A/ PHASE   0.75A/ PHASE DC24V DC24V TORQUE( N・ m ) INPUT CURRENT (A) INPUT CURRENT(A) TORQUE(N・...
  • Page 33 2CD-7713v1/GDB5F40 Instructions Manual 【 】 ORIENTAL MOTOR Co., Ltd. □ □ Fig.7 Fig.8 MOTOR SEL    = OFF MOTOR SEL    = OFF 2CD‑7713v1/GDB5F40 2CD‑7713v1/GDB5F40 DRIVE I . SEL =  No.F DRIVE I . SEL =  No.F PK566H‑A(B) PK569‑A(B)  1.4A/ PHASE  1.4A/ PHASE DC24V DC24V TORQUE( N・ m) INPUT CURRENT(A) TORQUE(N ・ m ) INPUT CURRENT(A) HOLD ...
  • Page 34 2CD-7713v1/GDB5F40 Instructions Manual 【 】 SANYO DENKI Co., LTD. □ □ Fig.9 Fig.10 MOTOR SEL    = OFF MOTOR SEL    = OFF 2CD‑7713v1/GDB5F40 2CD‑7713v1/GDB5F40 DRIVE I . SEL =  No.7 DRIVE I . SEL =  No.7 103F 3505‑ 7441( 7411) 103F 3515‑ 7441( 7411)   0.75A/ PHASE   0.75A/ PHASE DC24V DC24V TORQUE( N・...
  • Page 35 2CD-7713v1/GDB5F40 Instructions Manual 【 】 SANYO DENKI Co., LTD. □ □ Fig.15 Fig.16 MOTOR SEL    = OFF MOTOR SEL    = OFF 2CD‑7713v1/GDB5F40 2CD‑7713v1/GDB5F40 DRIVE I . SEL =  No.7 DRIVE I . SEL =  No.F 103F 5510‑7241( 7211) 103F 5510‑8241( 8211)   0.75A/ PHASE   1.4A/ PHASE DC24V DC24V TORQUE(N・ m ) INPUT CURRENT (A) TORQUE(N・...
  • Page 36 2CD-7713v1/GDB5F40 Instructions Manual ６． Maintenance Incorrect handling may lead to an electric shock.  QAUTION Inspection and maintenance need to be conducted by an expert engineer only. Before inspecting and maintaining this product, turn off the power. An electric shock, injuries, and fire may be caused. ...
  • Page 37 2CD-7713v1/GDB5F40 Instructions Manual The main parts which revised by this manual Parts Content None - 37 -...
  • Page 38 Technical Service TEL.(042)664‑5382  FAX.(042)666‑5664 E‑mail  s‑support@melec‑inc.com Sales and Service TEL.(042)664‑5384  FAX.(042)666‑2031 URL:http://www.melec‑inc.com Melec Inc. Control equipment marketing department 516‑10,Higashiasakawa‑cho,Hachioji‑shi,Tokyo 193‑0834,Japan This Operating Manual is subject to change without prior notice C1106 for the purpose of product improvement.

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