Table of Contents
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Table of Contents
Related Manuals for TVS King GS+
Summary of Contents for TVS King GS+
- Page 1 (4 Stroke Petrol) Owner’s manual / 4S Petrol / English / Rev.4 / 04.17...
- Page 2 CUSTOMER DATA NAME : ..............Address : ....................................................................................PIN Code Tel. No : ..........Mobile No : ..........Booklet No : ..........Date of sale : ..........Vehicle Chassis No : ..........Engine No : ..........
- Page 3 .We hope it will fulfill your dreams and ambitions. This booklet is your guide to maintain and operate your TVS King. So please read and follow the manual carefully to enjoy years of pleasurable riding and increased earnings. As with any good machine, proper care and maintenance are essential for trouble free operation and optimum performance of your vehicle.
- Page 4 All information illustrations, photographs and specifications contained in this owner's manual are based on the latest product information available at the time of this publication. TVS Motor Company limited may however; incorporate modifications or improvements on its vehicles at any time without notice, and therefore, in such events it is possible that the relevant part of the owner's manual does not apply to your vehicle.
- Page 5 2 numbers In case of critical problems during the course of product usage, servicing or any technical assistance you may contact us at TVS Motor Company Limited Service Department - 3 Wheeler Post box No. 4, Harita, Hosur - 635109...
- Page 6 SAFETY INFORMATION Your safety and safety of others is very important while operating this vehicle . To help you make informed decision about safety, we have provided operating procedure and other information on labels in this manual. This information alerts you on potential hazards that could hurt you or others.
- Page 7 CONTENTS Page.No. Know Your Vehicle Technical specifications Features in TVS King Safe Riding Tips CONTENTS Operating Your Vehicle Self-Maintenance Procedures Hydraulic brake system lay out Service record sheet Basic trouble shooting Periodic Maintenance Schedule...
- Page 8 KNOW YOUR VEHICLE VEHICLE IDENTIFICATION NUMBER Engine and chassis number of your vehicle are very important data. It is essential for vehicle registration. It is also required by TVSM dealer for warranty and in case of any legal procedures. 0K4F81 000251 Know your vehicle...
- Page 9 KNOW YOUR VEHICLE FRONT VIEW FRONT VIEW 1. Wiper blade 2. Turn signal lamp 3. Head lamp 4. Position lamp 5. Front brake fluid hose 6. Logo grill 7. Number plate front 8. Wind shield glass 9. Rear view mirror DRIVER CABIN - RH DRIVER CABIN - RH 1.Handle bar...
- Page 10 KNOW YOUR VEHICLE CONTROL PANEL 1. Mobile charger unit 2. Clutch operating lever 3. Gear position indicator 4. Cluster assembly tell tale lamp 5. Hazard warning switch 6. Choke knob 7. Speaker grill 8. Glove box 9. Ignition switch 10. Throttle grip 11.
- Page 11 KNOW YOUR VEHICLE VEHICLE - LH 1. Soft top assembly 2. Fuel lid 3. Fare meter mounting 4. Spare wheel 5. Hand starter lever 6. Driver back rest SWITCH - LH ( On dash board ) 1. Self starter switch 2.
- Page 12 KNOW YOUR VEHICLE VEHICLE REAR & ENGINE ROOM VEHICLE REAR 1. Rear combination Lamp RH 2. Rear number plate lamp 3. Rear number plate 4. Mud Flap 5. Exhaust assembly 6. Rear Tail Door 7. Rear combination Lamp LH ENGINE COMPARTMENT 1.
- Page 13 MANUFACTURER TVS Motor Company Ltd, PB No.4, Harita, Hosur - 635109, Tamilnadu, India. Engine Type 4 Stroke, Air Cooled, Single Cylinder SI Engine Cylinder Bore X Stroke 62 mm X 66 mm Piston Displacement 199.26 cc Max Engine Output Power - Petrol 6.7 kW @ 4750 rpm...
- Page 14 TYRE Type & Size Cross ply- tube type, 4.00-8, 76F 6PR / 4.00-8 76E 6 PR Tyre Pressure Front (Laden) 30 psi / 2.11 kg/cm² Tyre Pressure Rear (Laden) 34 psi / 2.40 kg/cm² Front & Rear Drum & Foot Operated, Hydraulic, Internally Expanding Shoe with Auto Adjuster type BRAKES Parking Hand Brake (Mechanical )
- Page 15 FEATURES IN YOUR VEHICLE Here you can familiarize yourself with operation of features provided in your vehicle. 1. Control Key operations 2. Safety Features 3. Operating Features FEATURES IN YOUR VEHICLE Accessories provided with the vehicle 1. Tool Kit 2. First Aid Kit 3.
- Page 16 This key is used to operate ignition switch, steering lock, To protect your vehicle from theft, steering lock is provided glove box, rear tail door and fuel lid. in your TVS King. It is positioned on the steering column, below the dash board. 1. Ignition switch To lock the steering, The ignition switch has two positions.
- Page 17 To lock the lid close the lid and turn the key in clock wise Tighten the door knobs. direction NOTE CAUTION Your TVS petrol vehicle petrol tank capacity is 8 ltrs. Use only unleaded petrol. Do not mix 2T oil with petrol.
- Page 18 FEATURES IN YOUR VEHICLE UNLOCK LOCK Utility box and Glove box Switch assembly LH 5. Utility box 1. Switch assembly LH It is provided on the left side of the dash board. It is positioned on dashboard LH 6. Glove box a) Head Lamp Switch It is provided on the right hand side of the dash board It has three positions explained as follows...
- Page 19 FEATURES IN YOUR VEHICLE TVS King comes with DC headlamp. In this switch position, 2. Switch assembly RH ‘ ’head lamp also will glow along with speedometer It is located on the handlebar RH lamps, tail lamps, number plate lamp and position lamp when engine is in running condition.
- Page 20 Always use the appropriate turn signal lamps when you take 5. Mobile charger a turn. Your TVS King comes with mobile charger ( A ) Switch off turn signal lamp after negotiating turn. dashboard LH side as shown in the above fig.
- Page 21 FEATURES IN YOUR VEHICLE Control features Speedometer Odometer Parking brake lever Speedometer & Odometer 6.Parking brake lever. 1. Speedometer It is provided below the dash board. Use the parking brake Indicates the vehicle on- road speed in kilometer per hour. while parking the vehicle especially on gradient to prevent 2.
- Page 22 FEATURES IN YOUR VEHICLE 3.Tell tale lamp Symbols Description Glow indication Action to be taken Colour Turn signal indicator lamp Left or right indicator is in ‘ON’ Switch off after taking turn Green Neutral indicator lamp Vehicle is in neutral gear condition Safe to start engine Green High beam indicator lamp...
- Page 23 FEATURES IN YOUR VEHICLE 5.Tube complete throttle Engine rpm is controlled by the position of the throttle grip. Rotate it in anti-clockwise to increase the engine rpm. Rotate it clockwise or release it to decrease the engine speed. 6. Tube complete gear shift Clutch lever &...
- Page 24 FEATURES IN YOUR VEHICLE 7. Choke lever Box spanner It is positioned on the dash board. Pull the choke lever towards up-wards to operate the choke. It will get locked in that position. Extension rod To release the choke press it down to original position. Screw driver CAUTION 14X17...
- Page 25 SAFE RIDING TIPS Importance Your safety and safety of others is very important. Operating this vehicle safely is a big responsibility on you. SAFE RIDING TIPS For safe driving Always make a pre ride inspection before you start the vehicle. We suggest that you practice driving your vehicle in a non traffic situation until you are thoroughly familiar with your vehicle operation and its control.
- Page 26 Running-in information The first 2000 km is a crucial part of TVS King. Proper running in operation during this period helps in ensuring a longer life and smooth performance of your vehicle. During running in period do not exceed following speed limits .
- Page 27 OPERATING YOUR VEHICLE OPERATING YOUR VEHICLE - The vehicle will start moving forward. As the vehicle Starting the vehicle picks up speed shift to the next higher gear. Select the - Insert the ignition key in the ignition switch and turn it required gears in similar manner.
- Page 28 Do not depress the clutch while braking at high speeds. - Carry out the periodic maintenance services regularly at Always apply the parking brake while parking on gradient. TVS authorised service stations. Reverse gear operation - Perform daily checks as specified in page no 23 - Bring the vehicle in neutral position - Avoid sudden and frequent braking.
- Page 29 Attending major maintenance work and repairs yourself can - Wipe it clean with dry cotton waste. affect the performance of your vehicle. Approach TVS - Re-insert the dip stick authorised Dealer or service center in the case of any major - Again take out the dipstick to note the oil level, it should be problem.
- Page 30 SELF MAINTENANCE PROCEDURE - To top up oil loosen filler bolt using 17mm spanner. - Fill recommended oil and tighten filler bolt with washer. - Tighten the level plug with washer with out fail. Engine Oil Replacement - Place a oil pan under the drain plug and un-screw hex. flange nuts (2nos.) and take out the cover oil strainer(B) - Refit drain plug along with plain washer and tighten it.
- Page 31 SELF MAINTENANCE PROCEDURE Tool name Tool size Ring spanner, Tubular spanner 17mm CAUTION - Always use recommended transmission and differential oil. - Two different grade and brand of oil should not be mixed. Low Engine Oil Pressure Indicator - It is located on cluster assembly tell tale lamp as shown in the figure.
- Page 32 SELF MAINTENANCE PROCEDURE - It must switch off as soon as acceleration is given ie., - Clean carbon from the electrodes and around the base engine rpm increases, or else bring the vehicle to with the help of spark plug cleaner. authorised dealer or service centre - Adjust the gap to the specified limit if incorrect CAUTION...
- Page 33 SELF MAINTENANCE PROCEDURE Jack position rear - A Jack position front - B Spare wheel removal Assembly NOTE - While assembling the spare wheel tighten the wheel nuts While mounting the spare wheel on the frame driver seat diagonally. always make sure that air filler valve is facing down wards. - Lower the vehicle slowly to the ground then tighten the nuts Tyre and wheel changing procedure.
- Page 34 SELF MAINTENANCE PROCEDURE BRAKES Tyre rotation Tyre rotation Brake fluid level checking & topping up Brake fluid level checking. Rotation of tyre is recommended for uniform tread wear on Brake oil level can be checked on the brake fluid tank fitted all the wheel positions to achieve optimum tyre life.
- Page 35 SELF MAINTENANCE PROCEDURE Rubber bellows for propeller shaft Head lamp bulb removal Rubber bellows Bellows should be kept in good condition and replaced - Push the bulb in and turn it in anti-clockwise direction to immediately if torn or cracked by approaching our Dealer or remove the bulb from holder ( C ).
- Page 36 SELF MAINTENANCE PROCEDURE Front turn signal bulb replacement - Loosen and remove screws ( 1 nos. ) ( A ) holding the lens. Fuse - Remove lens. Push the bulb in and twist in anti clockwise direction to remove bulb. - Replace bulb and assemble back in reverse order of removal.
- Page 37 SELF MAINTENANCE PROCEDURE Throttle cable adjustments Clutch cable adjustment - After adjusting the play holding the adjuster nut lock the - After adjusting the free play, holding the adjuster, tighten lock nut. the lock nut. Throttle cable free play : 1 - 2 mm Clutch free play: 10 - 20 mm Tool name Tool size...
- Page 38 SELF MAINTENANCE PROCEDURE Clutch cable inner replacement Removal - Loosen the stopper nut at rear - Remove cable from release lever ( A ) - Take out the cable from stopper - Disconnect cable from lever end - Pull out cable inner from lever end Clutch cable assembly at pulley end Assembly - Connect cable to clutch lever...
- Page 39 SELF MAINTENANCE PROCEDURE Gear cable inner replacement Removal - Loosen lock nut and adjuster nut near pulley at engine end - Remove cover handle bar ( C ) by loosening two screws - Remove the lock clip ( D ) - Remove the handle bar sleeve and take out pulley gear shift.
- Page 40 SELF MAINTENANCE PROCEDURE - Connect adjuster to stopper gear cable at engine end. - Connect the pulley to shaft gear shifter and tighten nut. - Connect pulley to handle bar end and insert sleeve in to handle bar - Lock the pulley with clip - Adjust cable free play by loosening lock nut and turning adjuster nut in or out.
- Page 41 HYDRAULIC BRAKE SYSTEM...
- Page 42 SERVICE RECORD SHEET SERVICE RECORD SHEET Sl.no Description Odometer reading Job card number / date Servicing dealers stamp & sign 1st service 2 nd service 3 rd service 4 th service 5 th service 6 th service 7 th service 8 th service 9 th service 10 th service...
- Page 43 BASIC TROUBLE SHOOTING..ENGINE DOES NOT START STEP REASON CAUSE COUNTER MEASURE No fuel flow to carburetor No fuel in fuel tank Fill fuel Clogged fuel filter/fuel cock Clean (refer note) No fuel flow from carburetor to engine Blocked jets Clean the carburetor (refer note) Ignition system No current flow to spark plug Make sure the ignition switch is ON' position...
- Page 44 POOR PICK – UP STEP REASON POSSIBLE CAUSE COUNTER MEASURE No free movement of wheel Brake binding Adjust brakes Low tyre pressure Inflate to specification (refer page no.31) High friction in between flange & slider block Lubricate with grease (refer page no.33) Clutch slippage Incorrect free play Adjust free play...
- Page 45 Shoe wear Replace (refer note) Air lock Bleed hydraulic line (refer note) Brake fluid leakage Check brake fluid level / Replace bundy tube (refer note) NOTE Contact Authorised TVS Motor Company Dealer / Authorized service centre to carry out these jobs.
- Page 46 PERIODIC MAINTENANCE SCHEDULE S.no Sub activity Activities 5000 10000 15000 20000 25000 30000 35000 40000 45000 50000 Engine oil Check and top up every 1000 kms Check & Top up Differential OiI. • • • • • • Brake fluid in brake fluid reservoir •...
- Page 47 PERIODIC MAINTENANCE SCHEDULE Sl.No Sub activity Activities 5000 10000 15000 20000 25000 30000 35000 40000 45000 50000 Spark plug • • • • • Replace Oil Pump drive Chain and Guide Chain • Brake Fluid • Vehicle • • • •...
- Page 48 • RECOMMENDED LUBRICANTS Product Recommended grade Brand Quantity. Engine oil SAE 20W50 API-SL, JASO MA2 TVS TRU4 DURALIFE oil 1750 ml Differential SAE 20W50 API-SL, JASO MA2 TVS TRU4 DURALIFE oil 250 ml Brake fluid DOT 3 / DOT 4...