AddBike Carry 'Box User Manual
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AddBike Carry 'Box User Manual

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AddBike+
User's and Installation Guide of the
July 2020
This document indicates the correct practices to be respected during use and assembly /
disassembly of the AddBike. It is imperative to read this document entirely in order to
keep your bike and your AddBike in good working
condition.
Please keep this AddBike User's
Guide.

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Summary of Contents for AddBike Carry 'Box

  • Page 1 July 2020 This document indicates the correct practices to be respected during use and assembly / disassembly of the AddBike. It is imperative to read this document entirely in order to keep your bike and your AddBike in good working condition.
  • Page 2 Welcome to the family of AddBikers! No more need to invest in expensive and bulky cargo bikes. With the AddBike you can quickly and easily turn your own bike into a compact cargo bike! This version of the AddBike is compatible with the following modules: Carry ‘...

  • Page 3: Table Of Contents

    Assembly of the AddBike ..................14 Installing the AddBike on your bike ............... 22 Prepare your bike for installing the AddBike ..........22 Step 1: Remove the front wheel from your bike ......... 23 Security check before use ..................39 Good maintenance of your AddBike ..............

  • Page 4: General Warning

    AddBike User's and Installation Guide and in case of modification of the product by the user. Generic Risks Like the use of any conventional bike, the use of an AddBike carries risks of injury and damage (mainly by falling). By using the AddBike, you accept full responsibility for these risks. You need...
  • Page 5 The AddBike is designed to be used in an urban context on asphalt surfaces. Do not try to go down stairs with it, nor jump over or go off sidewalks higher than 5 cm. Do not use the AddBike on rocky surfaces or any other surface with bumps or holes. In general, try to avoid any obstacle in your way that might enter in contact with elements of the AddBike and could damage it.

  • Page 6: Lexicon Of The Addbike

    2. Lexicon of the AddBike Tilting wheels handle Backrest Brake Gripping Mudguard mechanism Tilting wheels blocking Fixing plaque system Wheel Figure 1: Lexicon of the AddBike...
  • Page 7 Flange nut Front flange Thumbwheel Rear flange Quick release axle Hydraulic distributor Tilting wheels Tilting wheels plaque caliper Figure 2 - Zoom on the fixing plaque of the AddBike...
  • Page 8 Brake handle Bold and screw hardware Figure 3 – Brake handle of the AddBike Screw hardware may be replaced with fast tightening nuts, (visible on figure 3), included in the bag of this user’s manual. Bold and screw Fast tightening...
  • Page 9 Brake caliper bracket Brake caliper Nut fastening the brake caliper Stub axle Wheel axle Short spacer Brake disc Locking knob Long spacer Figure 5 - Zoom on the braking system and wheel Note: Eccentric clamps are not shown on the figure above (Cf. Figure 7) to allow for a clear reading of the elements fixating the wheels and brake calipers.
  • Page 10 Brake caliper Caliper bracket Eccentric clamps Figure 6 - Zoom on eccentric clamps Backrest Base Seat Figure 7 - Base of the AddBike...

  • Page 11: Advice For Using The Addbike Safely

    3. Advice for using the AddBike safely Wearing a helmet Always wear a helmet when using the AddBike to protect your head in case of falling. Utilization of the AddBike for parking and/or loading and unloading To ensure safe loading and unloading, we recommend that you use the parking brake on the AddBike (located on its brake lever) to stabilize the bike.
  • Page 12 In case of strong wind, the weight on the AddBike might lead you to lose balance or to make sudden turns: it is important to take this element into account when riding.

  • Page 13: Contents Of The Addbike Parcel

    Figure 8 - AddBike chassis Wheels and mudguards • Garde- boue gauche Garde- boue droit Figure 9 – AddBike wheels and mudguards Garde- Flange system • boue droit Figure 10 – Flange system A bag containing : • This V5.3 User and Installation Guide;...

  • Page 14: Assembly Of The Addbike

    3 fast tightening nuts: 2 for the brake handle and 1 for the pendulum lock handle. Assembly of the AddBike You will find a video on the assembly of the AddBike on our website: www.add-bike.com or on our YouTube channel (channel name AddBike).
  • Page 15 The screw head, mudguard tube arms and washers must be located on the inside of the AddBike as shown in figure 13. Please place the washers between the mudguard tube arms and the bracket.
  • Page 16 The elements must end up in the following order: wheel axle, wheel, long spacer, AddBike • stub axle, short spacer and nut (Cf.
  • Page 17 (Cf. Figure 16); Each one of the two brake calipers (left and right) are already positioned on the appropriate side of the AddBike thanks to the fixing of the whole set of on the fixing plaque of the AddBike.
  • Page 18 Figure 16 - Sinusoidal form of the brake cables Adjust the position of the brake calipers. To do so, activate the parking brake in order to • block the calipers on the discs (see chapter 9.D). Then tighten the screws for each brake caliper (Cf.
  • Page 19 Figure 17 - Adjusting the position of the brake calipers At first, the wheels must be positioned as rearward as possible (position without loads (Cf. Figure 18 et 19). Keep the brake in parking position. Loosen the two eccentric levers and the locking knob as shown in Figure 18 and slide the wheel backwards by grasping it by the hub.
  • Page 20 It is important that the eccentric clamps are not positioned askew in order to avoid interference with the leaning movement of the AddBike (Cf. Figure 120). Figure 20 - Positioning of the eccentric clamps – view from above...
  • Page 21 Here is a back view of the AddBike after assembly: Figure 21 - Back view of the AddBike If you have trouble assembling your AddBike, please contact your dealer or contact AddBike directly at: support@addbike.fr...

  • Page 22: Installing The Addbike On Your Bike

    The AddBike must be installed and uninstalled as explained. Improper installation/uninstallation can lead to accidents that could cause serious injury. For the installation of the AddBike on the host bike, you will need a set of Allen wrenches and open-end wrenches. Remove your wheel with the appropriate tools (Cf.

  • Page 23: Step 1: Remove The Front Wheel From Your Bike

    Installing the AddBike A. Step 1: Remove the front wheel from your bike Your bike with its front wheel Your bike without its front wheel Figure 23 - Your bike with and without the front wheel Depending on the brake and attachment system of the front wheel, disassembly may vary.
  • Page 24 If your wheel is equipped with a disc brake, make sure to put the shim back between the • pads to avoid blocking the brake. If in doubt, or for any other brake system, contact your AddBike dealer or a professional cycle servicing. Identify your wheel lock system (quick coupler, screw-nut …).
  • Page 25 Step 2: Positioning the attachment axle on the fixing plaque Before installing the AddBike on your bike, beware of properly positioning the quick release axle on the rear plaque, carefully referring to the labels which are found on the AddBike, as shown in the chart below:...
  • Page 26 For a wheel size of 20’’, favor the lower position instead of the middle one. If, once the AddBike completely installed on your bike, a particular element of your bike interferes with an element of the AddBike, change the position of the axle by using the middle position.
  • Page 27 If you have to move this axle in order to adapt the AddBike to a different wheel size or a different fork width, or if you have to change the attachment axle, then follow these steps: Unscrew the adjustment nut from the attachment axle of the AddBike;...
  • Page 28 Place the flange fixing system (provided in the package) in the highest possible • position depending on the wheel size of the host bike, using as reference both the chart shown below and the labels presented in the AddBike; Then screw the whole set as shown in figure 30; •...
  • Page 29 Wheel size of the host bike (label) Position of the flange fixing mechanism Figure 32 - Chart showing positioning of the flange...
  • Page 30 Figure 33 - Demonstration on the assembly of the AddBike It is not necessary to lift the whole bike when installing or uninstalling the AddBike. Only the front part of the bike is raised or lowered during the different stages.
  • Page 31 • 1 cm on each side of the rear plaque (Cf. Figure 29); Raise the fork of your bike and place the fork’s legs on the fixing axle of the AddBike on • both sides of the adapters positioned on the plaque (Cf.
  • Page 32 As of now do not tighten the fixing axle of the AddBike at its maximum, so that it can tilt rearward. Position the rear mounting flange of the AddBike vertically (Cf. Figure 37); • Figure 36 – Positioning of the fork and the flange on the AddBike Once the axis tightening and flange positioning steps have been completed, lean the •...
  • Page 33 Your bike more than 24’’ in the position: 16 ’’ – 20 ’’ • Once the AddBike is in the right position (Cf. Figure 38), make sure the fixing plaque is • vertically oriented. The fixing plaque must not lean either forward or rearward in order to ensure the best riding conditions;...
  • Page 34 Figure 39 - Adjustment if the back-plaque is leaning Locate the point of contact between the flange and your bike’s fork; • Put the AddBike back on the ground so that you can install the protection sticker on the • fork of your bike;...
  • Page 35 Pass the brake and the tilting wheel lock cables of the AddBike between the flange of the • AddBike and the fork legs of the bike, and then pass them in front of the bicycle (Cf. Figure 42); Turn the rear flange of the AddBike vertically.
  • Page 36 (Cf. Figure 43); Figure 42 - Brake lever of the host bike shifted downwards Using a size 4 Allen wrench, release the screws from the AddBike’s brake lever (Cf. Figure • 44) ; Figure 43 - AddBike brake lever on the handlebar of the host bike...
  • Page 37 • to its maximum. You may use the adjusting nuts (Cf. Figure 3) ; Adjust the orientation of the AddBike’s brake handle so as to be able to use it while riding • (use positioning of the rear brake lever to the right of the handlebar as an example);...
  • Page 38 Screw the fixing hose clamp on the handle without maximum tightening (Cf. Figure 48), • you can use the adjustment nut (Cf. Figure 4); Adjust the orientation of the pendulum’s lock system of the AddBike so that you can easily • operate it Finish tightening the deformable fixing element so that the handle stays in place.

  • Page 39: Security Check Before Use

    Use the AddBike cable clamp to hold the brake cables to prevent them from being caught in the backrest of the base. If the cables get stuck in the AddBike, you may lose control of the bike. 7. Security check before use...
  • Page 40 Check the brake balance (Cf. Figure 47-a) If braking is not balanced on both wheels, refer to section 8.B. Check that the brake cables of the bike and of the AddBike brake handle are securely held • by the cable clamp (Cf.
  • Page 41 Check the correct tightening of the eccentric clamps keeping the position of each wheel, • and that these clamps are parallel to their support (Cf. Figures 20 et 48-g); Check that both wheels of the AddBike are adjusted in the same position, loaded or • unloaded (Cf. Figure 48-h);...

  • Page 42: Good Maintenance Of Your Addbike

    8. Good maintenance of your AddBike Your AddBike requires a minimum of maintenance and regular servicing. A. Periodical maintenance On the AddBike, check regularly and in accordance with the frequency of use (advice: once a month): The correct tightening of the following points: Rear screws of the tilting wheels system.
  • Page 43 Figure 50 - Check points for the pendulum and caliper support On the host bike, regularly check the components that interact with the AddBike (fork) and the steering components (steerage tube, handlebars) for deformation or cracks, as well as the tightness of components such as the steering pivot and the stem.

  • Page 44: Brakes

    If you notice that the braking is not balanced, here is the procedure to follow in order to solve the problem: Raise the AddBike so that it is stable and the wheels do not touch the ground (by putting it •...
  • Page 45 In addition to this User’s and Installation Guide, the « Tektro Auriga Twin » brake instructions are also available to you. The AddBike is equipped with a hydraulic disc brake system. When they are under much stress, calipers, discs and pads become hot. In case of contact, there is a risk of burn.

  • Page 46: Using The Addbike

    Rules for loading the base In order to make loading of the AddBike easier (alone or with a module), put the parking brake in locked position and lock the bike as far right as possible using the pendulum’s lock system.
  • Page 47 Base to avoid any tilting that might result in loss of control. Adjustment of the wheels position and of the pendulum’s shock-absorption The AddBike+ offers you possibilities of adjustment to adapt your driving to the transport of a load : see chapters 9.E et 9.F bellow.

  • Page 48: Riding The Addbike With Loads

    Also, using the AddBike on this type of surface can lead to premature aging of some parts of your bike. For this reason, you must dismount and walk along your bike, or ride with caution, if you encounter such obstacles.

  • Page 49: Using The Braking System

    The brakes are equipped with a system which allows a complete lockdown when the AddBike is stopped. When the parking brake is released (normal position), the button is positioned to the right. The brakes of the AddBike are then released and you can use your bike normally (Cf.

  • Page 50: Using The Tilting Wheels System

    E. Using the tilting wheels system The tilting wheels system has a controlling handle. This handle allows adjusting the suspension of the tilting wheels so that the bike will tilt more or less easily when turning or maneuvering. Figure 56 shows the table explaining the different lever positions and their effect on driving. It is forbidden to ride with the pendulum completely locked (handle on the red zone).

  • Page 51: Adjusting The Position Of The Wheels

    Adjusting the position of the front wheels (trail) is important. This will allow you to be as comfortable as possible on your bike, according to the load. You will have to modify the position depending if your AddBike is loaded or not. The following indications explain to you how to adjust the trail on your bike.
  • Page 52 For better stability when transporting a load, move the wheels forward until they reach the front limit (Cf. Figure 59); Both positions are marked on the AddBike with stickers: Position and sticker Without load Figure 57 – Positioning of the right wheel without load...
  • Page 53 Figure 58 - Positioning of the right wheel with load The non-loaded position is unsuitable for carrying a load and makes it difficult to ride the AddBike. Tighten the quick releases paying attention to their placing; quick releases must be •...

  • Page 54: Uninstalling The Addbike

    Figure 59 - Wrong positioning of wheels 10. Uninstalling the AddBike Any disassembly operation must be carried out without any load on the AddBike. Step 1: Remove the brake lever of the AddBike Unscrew the movable fixing element from the handle by loosening the bolts and fixing •...
  • Page 55 Your bike’s brake lever Figure 60 - View of the AddBike’s brake and its screws If you have completely removed the brakes on your bike, remember to place all of its parts back again. Step 2: Remove the tilting wheels’ lock lever from the AddBike Unscrew the fixing element from the tilting wheels’...
  • Page 56 Open the quick release lever of and loosen by hand the adjusting nut on the fixing axle of • the AddBike; Manually loosen the thumbwheel from the plaques; • Turn the internal fixing plaque of the AddBike to the vertical position; • Tilt the AddBike forward until its seat rests on the ground (Cf. Figure 63); •...

  • Page 57: Restoring The Bike

    Reinstall the front wheel of your bike: if your bike is equipped with disc brakes then do not • forget to remove the caliper holder; Put back in place all parts removed when the AddBike was installed on your bike • (mudguard, lights, brake etc…). Refer to the instructions of your bike in order to carry out this operation properly and according to its specificities;...

  • Page 58: Cleaning And Storage

    11. Cleaning and storage Your AddBike may be cleaned with a sponge, with a water-jet or with clean water. Do not clean your AddBike using a high pressure water-jet, as that could result in premature degradation. Store your AddBike in a weather-proof area.
  • Page 59 VILLEURBANNE, FRANCE 61 Cours de la République, 69100 You may order additional instructions from AddBike. This user’s guide has been written with the utmost care. If you have any proposals to improve the clarity of this document, we would appreciate your feedback so that we can make the appropriate modifications.

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