Viessmann Vitocal 100-A Assembly And Servicing Instructions

Viessmann Vitocal 100-A Assembly And Servicing Instructions

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6020938-02
7/2020

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Summary of Contents for Viessmann Vitocal 100-A

  • Page 1 6020938-02 7/2020...
  • Page 2: Table Of Contents

    LIFTING AND HANDLING ....................... 12 POSITIONING AND MINIMUM TECHNICAL CLEARANCES ............. 12 INSTALLATION ..........................13 PLUMBING CONNECTIONS ......................14 7.5.1 Plumbing connections between Vitocal 100-A and ACT ............... 14 7.5.2 Service valve........................... 15 7.5.3 Discharge of the plant ........................15 7.5.4...
  • Page 3: Purpose And Contents Of The Manual

    Technical water inertial storage tanks The manual of the ACT units contains all the necessary information for the ideal use of the equipment under safety conditions for the operator thus meeting the requirements listed in the 2006/42/EC Machinery Directive and following amendments. 1 PURPOSE AND CONTENTS OF THE MANUAL This manual provides basic information as to the selection, installation, operation and maintenance of the ACT storage tanks.
  • Page 4: General Safety Guidelines

    • All the work must be executed by skilled and qualified personnel, competent on the existing regulations in different countries. • The appliance may be used by children at least 8 years old and by persons with reduced physical, sensory or mental capabilities or without experience or the necessary knowledge as long as they are supervised or after they themselves have received instructions on the safe use of the appliance and understand the relevant dangers.
  • Page 5: Safety Signs

    The storage tanks for technical water have been designed for residential applications for stabilising the primary circuit. They are set up to operate in conjunction with our Vitocal 100-A heat pumps which can be properly mounted on the unit thanks to the appropriate fasteners. Isolation from vibrations is assured by the supplied anti-vibration supports to be installed between the storage tank and the heat pump.
  • Page 6: Anti-Vibration Dampers

    Each unit is supplied with 6 anti-vibration dampers, with appropriate protection washers (the plastic ones come into contact with the unit support) which must be installed between the Vitocal 100-A unit and ACT in order to isolate the storage tank from vibrations.
  • Page 7: Factory-Fitted Optional Accessories

    All components should be fixed with a proper support that enables you to place the kit correctly in the structure of the water tank. Two cable glands to connect the kit to the Vitocal 100-A unit are also set up on the outer sheet plates.
  • Page 8 Electric heater Set the parameters as indicated in the Vitocal 100-A unit manual. All the installation jobs and electric wiring should be done WHEN THE UNIT IS OFF AND DISCONNECTED FROM THE PLANT Some units prior to the design of the ACT may require specific parameter settings, and these are not reported in the supplied manuals.
  • Page 9 Technical water inertial storage tanks endanger the proper operation of the unit) 6020938-02...
  • Page 10 ELECTRIC PANEL 2 FOR ACT WITH 2 –3 – 4.5 kW HEATERS The electric panel 2 is composed of: • A contactor to control the power supply of the electric heater; • Fuses for the protection of the electrical circuit. All technical information contained in this document is exclusive property of Advantix s.p.a.
  • Page 11 Technical water inertial storage tanks All technical information contained in this document is exclusive property of Advantix s.p.a. and may neither be reproduced or All tecnical information contained in this document is exclusive prop erty of Advantix s.p.a. and may neither be used nor disclosed Tutte le informazion i contenu te nel presente documento sono di proprietà...
  • Page 12 ELECTRIC PANEL FOR ACT WITH 1.2 kW HEATERS All technical information contained in this document is exclusive property of Advantix s.p.a. and may neither be reproduced or All tecnical information contained in this document is exclusive prop erty of Advantix s.p.a. and may neither be used nor disclosed Tutte le informazioni con tenu te nel presente documento sono di prop rietà...
  • Page 13: Installation

    Technical water inertial storage tanks 7 INSTALLATION CAUTION: All the operation described below must be done by QUALIFIED PERSONNEL ONLY. Before any operation on the unit, make sure that the electric power supply of all the devices on which they must operate is disconnected. 7.1 GENERAL When installing the unit, it is necessary to strictly follow the rules listed in this manual, to observe all the indications and however to take all possible precautions.
  • Page 14: Installation

    The frame is supplied fully assembled with the exception of one of the two omega supports which allow the Vitocal 100-A unit to be fastened on top of the storage tank. During installation, check the Vitocal 100-A model to which the ACT unit will be coupled and fix with the correct centre distance the omega support using the fixing screws and washers (supplied) in the threaded inserts already prepared.
  • Page 15: Plumbing Connections

    The ACT unit is installed along the delivery line to the system, while the return line is connected to the Vitocal 100-A unit fitting (see the manual of the associated Vitocal 100-A unit). Attach the extensible joint to the outlet connection of the Vitocal 100-A unit, insert the supplied gasket between the connection joint and the outlet connection, and connect the joint to the supplied elbow fitting, which must be screwed onto the water connection on the top part of ACT unit indicated with the label "From HP".
  • Page 16: Service Valve

    7.5.4 Condensate drainage of Vitocal 100-A unit There is a clamp support on the side panel of the ACT unit, to fix the condensate drain pipe of the Vitocal 100-A unit, whose spouts are placed under said unit.
  • Page 17: Start-Up

    CAUTION: even temporary operation with water temperatures below +5°C is not guaranteed on the basis of the limits established for the Vitocal 100-A units. Before you turn the unit back on after a long idle period, make sure that the temperature of the mixture of working fluid is higher than or at least equal to +5°C.
  • Page 18: Maintenance And Periodic Checks

    10 MAINTENANCE AND PERIODIC CHECKS CAUTION: All the operations described in this chapter MUST BE CARRIED OUT BY QUALIFIED PERSONNEL ONLY. After servicing operations, re-install the cover panels, and fix them by means of screws. Be careful when working near the condensing coils. The aluminium fins are very sharp and can cause serious injuries.
  • Page 19: Technical Data

    12.1 PRESSURE DROPS The characteristic curve corresponds to the pressure drops of technical water inertial tank. These drops must be subtracted from the useful head data provided in the user-installer manual of Vitocal 100-A units. Portata / Flow rate [mc/h]...
  • Page 20: Dimensions

    ELECTRICAL DATA When you have installed the electric heater kit, it is necessary to make the connections reported in Paragraph 6.1.2 and to adapt the power supply according to the chosen heater type and to the absorbed powers and electric currents given in the table below. If there's any doubt about the installed electric heater kit, please see chapter 6 comparing it to the associated unit’s code which you can read on the technical label applied on the unit itself.
  • Page 21: Footprint With Various Sizes Of Vitocal 100-A

    Technical water inertial storage tanks 13.2 FOOTPRINT WITH VARIOUS SIZES OF Vitocal 100-A. 13.2.1 Footprint with Vitocal 100-A ranges VARIATION OF THE HEIGHT (A) DEPENDING ON THE ADJUSTMENT OF SUPPORTING FEET MODEL Vitocal 100-A MINIMUM MAXIMUM AWO-M-AC 101.A06 1270 mm 1293 mm AWO-M-AC 101.A08...
  • Page 22: Typical Plumbing Connection

    14 TYPICAL PLUMBING CONNECTION Specifically, the plumbing connection for a typical installation is shown. system return system delivery filling/drain valve 15 HANDBOOK FOR INSTALLATION CONFIGURATION If you need more information about the possible configurations, there is a handbook which is a technical notebook including a series of system diagrams that have been highlighted regarding the installation configuration of our high efficiency heat pumps.
  • Page 23 Technical water inertial storage tanks Viessmann Limited Hortonwood 30, Telfort Shropshire , TF1 7YP, GB Telephone: +44 1951675000 Fax: +44 1952 675040 E-mail: info-uk@viessmann.com 6020938-02...

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