Smithco SweepStar 60 Manual
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- Parts & service (116 pages) ,
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- Operator's manual (50 pages)
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Summary of Contents for Smithco SweepStar 60
- Page 1 Parts & Service 35HP SweepStar 60 76-750-A SN: 60Q1040 December 2019 Product Support: Hwy SS & Poplar Ave; Cameron WI 54822 1-800-891-9435 productsupport@smithco.com...
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Page 2: Table Of Contents
CONTENTS Introduction ...................1-3 Safe Practices ................2 Specifications ................3 Optional Equipment ..............3 Service ...................4-9 Maintenance ................4-6 Service Chart ................7-8 Adjustments ................. 9 Storage ..................9 Diagrams ..................10-13 Wiring Diagram ..............10-11 Hydraulic Diagram ..............12-13 Parts ...................14-50 Nose Cone ................. 14 Steering Cylinder ............... -
Page 3: Introduction
All Smithco machines have a Serial Number and Model Number. Both numbers are needed when ordering parts. The serial number plate on the Sweep Star 60 is located on the right main frame below oil tank. Refer to engine manual for placement of engine serial number. -
Page 4: Safe Practices
19. Stop engine before making repairs/adjustments or checking/adding oil to the crankcase. 20. Use parts and materials supplied by SMITHCO only. Do not modify any function or part. 21. Do not remove the radiator cap when the engine is hot. When cooled, loosen cap slightly to the stop to relieve any pressure before removing the cap completely. -
Page 5: Specifications
124" (315 cm) Wheel Base 72" (183 cm) Weight 2550 lbs (1157 kg) ROLL OVER PROTECTION BAR WITH SEAT BELTS Smithco Engineered Operator Structure with Seat Belts SOUND LEVEL At ear level 86 dB At 3 ft (0.914 m) 88 dB At 30 ft (9.14 m) -
Page 6: Service
MAINTENANCE LUBRICATION Use No. 2 General Purpose Lithium Base Grease and lubricate every 100 hours. The Sweep Star 60 has 16 grease fittings. A. One on front steering cylinder. B. One on each front steering pivot. C. One on each end of steering tie rod. D. - Page 7 MAINTENANCE (CONTINUED) ENGINE OIL Change and add oil according to chart below based on air temperature at the time of operation. Do not over- fill. Use a high-quality detergent oil classified for service SF, SG, SH. SJ or higher. Use no special additives with recommended oils.
- Page 8 MAINTENANCE (CONTINUED) WHEEL MOUNTING PROCEDURE 1. Set park brake. Turn machine off and remove key. 2. Block wheel on opposite corner 3. Loosen nuts slightly on wheel to be removed. 4. Jack up machine being careful not to damage underside of machine. 5.
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Page 9: Service Chart
SERVICE CHART Before servicing or making adjustments to the machine, stop engine, set park break, block wheels and remove key from ignition. Follow all procedures and ONLY use parts prescribed by the manufacturer. Read the engine manual before maintenance. The suggested maintenance checklist is not offered as a replacement for the manufacturer’s engine manual but as a supplement. - Page 10 END USER SERVICE CHART Maintenance Check Item For the week of: Tues. Wed. Thurs. Fri. Sat. Sun. Check the Safety Seat Switch Check Steering Operation Check the fuel level Check the engine oil level. Clean the air filter Clean the engine cooling fins. Check for unusual engine noises Check the hydraulic oil level Check hydraulic hoses and fittings for...
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Page 11: Adjustments
ADJUSTMENTS SWEEPING While sweeping close tailgate frequently to ensure tailgate does not creep open. FILTER PACK Filter pack may be cleaned by shaking or spraying off with low pressure water. Filter will disintegrate if high pressure is used on it. PARK BRAKE ADJUSTMENT By turning knob on end of park brake lever you can tighten or loosen brake a small amount. -
Page 12: Diagrams
WIRING DIAGRAM Color Code Chart Blue Brown Yellow Green Orange Black Gray White... - Page 13 WIRING PARTS LIST REF# PART# DESCRIPTION QUANTITY 76-544 Cooler Fan 50-359 Warning Indicator Light 13-488 Key Switch with Hardware 12-804 Hour Meter 8935 Buss Bar - Negative 8935 Buss Bar - Positive 15-728 Centering Switch, On-Off-On 15-727 Rocker, No light 15-729 Mount Panel, Middle 15-725...
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Page 14: Hydraulic Diagram
HYDRAULIC DIAGRAM... - Page 15 HYDRAULIC DIAGRAM PARTS LIST REF# PART# DESCRIPTION QUANTITY 76-532 STC Hydraulic Hose, 83" 76-561 Cooler 76-544 Cooler Fan 76-556 Hydraulic Hose, 45" 15-839 Hydraulic Cylinder (Steering & Tailgate) 76-534 STC Hydraulic Hose, 55" 76-551 Hydraulic Hose, 33" 76-535 STC Hydraulic Hose, 65" 76-559 Orbitrol 76-533...
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Page 16: Parts
NOSE CONE DRAWING REF# PART# DESCRIPTION QUANTITY 50-081 Rubber Insulator HNFL-38-16 Flange Whiz-loc Nut, - 16 76-584 Glass Support HB-516-18-100 Hex Bolt, - 18 x 1 HNFL-516-18 Flange Whiz-loc Nut, - 18 76-583 Front Glass Support HB-38-16-125 Hex Bolt, - 16 x 1 HWL-38 Lock Washer, 42-462... -
Page 17: Steering Cylinder
STEERING CYLINDER DRAWING REF# PART# DESCRIPTION QUANTITY HB-58-11-250 Hex Bolt, - 11 x 2 HMB-58-14 Machine Bushing, - 14GA HNTL-58-11 Nylon Lock Nut, - 11GA 18-154 Rod End HG-14-28-180 Grease Fitting, - 28 x 180° 18-168 Elbow HHP-18 Bridge Pin, HCP-58-175 Clevis Pin, 15-839... - Page 18 FRONT AXLE DRAWING...
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Page 19: Front Axle
FRONT AXLE PARTS LIST REF# PART# DESCRIPTION QUANTITY HP-18-150 Cotter Pin, HNAR-100-14 Slotted Jam Nut, 1 -14 52-120 Front Tire and Rim 52-120-01 Tire, 20 x 10.00 x 10 4-ply 16-857-02 HMB-100-10 Machine Bushing, 1 x 10GA HB-58-11-250 Hex Bolt, -11 x 2 HMB-58-14 Machine Bushing,... - Page 20 SEAT DRAWING...
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Page 21: Seat
SEAT PARTS LIST REF# PART# DESCRIPTION QUANTITY 45-529 Seat with Suspension 45-529-01 Seat Switch 76-576 Seat Panel 76-572 Bumper Support 50-081 Rubber Insulator HNFL-38-16 Flange Whiz-loc Nut, - 16 HB-516-18-100 Hex Bolt, - 18 x 1 HNTL-516-18 Nylon Nylon Lock Nut, 76-198-03 Seat Belt HB-716-14-100... -
Page 22: Foot Pedal Linkage
FOOT PEDAL LINKAGE DRAWING... - Page 23 FOOT PEDAL LINKAGE PARTS LIST REF# PART# DESCRIPTION QUANTITY 76-590 Firewall 76-614 Reverse Pedal Relay HMB-12-14 Machine Bushing, x 14GA HB-516-18-125 Hex Bolt, - 18 x 1 HNFL-516-18 Flange Whiz-loc Nut, - 18 8-601 Micro Ball Bearing 8-622 Spacer 76-613 Pedal Relay HG-14-28-180 Grease Fitting, 1/4 - 28 x 180°...
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Page 24: Dash Panel
DASH PANEL DRAWING... - Page 25 DASH PANEL PARTS LIST REF# PART# DESCRIPTION QUANTITY 76-559 Orbitrol 76-529 Splined Shaft 76-530 Steering Column HBM-10-1.5-20 Metric Hex Bolt, #10 - 1.5 x 20 HWLM-10 Metric Lock Washer, #10 HB-516-18-100 Hex Bolt, - 18 x 1 HNFL-516-18 Flange Whiz-loc Nut, - 18 HRP-14-150 Roll Pin,...
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Page 26: Oil Cooler And Rops
OIL COOLER AND ROPS DRAWING... - Page 27 OIL COOLER AND ROPS PARTS LIST REF# PART# DESCRIPTION QUANTITY 18-469 Swivel Hose Barb 18-468 Straight Thread Connector HB-516-18-150 Hex Bolt, - 18 x 1 HW-516 Flat Washer, HNTL-516 Nylon Lock Nut, - 18 76-631 Deflector 76-575 Cooler Fan Mount 8803-17 Black Trim, 17"...
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Page 28: Gas Tank And Manifold
GAS TANK AND MANIFOLD DRAWING... - Page 29 GAS TANK AND MANIFOLD PARTS LIST REF# PART# DESCRIPTION QUANTITY 76-601 Cover Panel HB-516-18-100 Hex Bolt, - 18 x 1 HW-516 Flat Washer, HNTL-516-18 Nylon Lock Nut, - 18 76-603 Manifold Cover 76-560 Hydraulic Manifold 76-599 Valve Mount HB-14-20-124 Hex Bolt, - 20 x 1 HNFL-14-20 Flange Whiz-loc Nut,...
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Page 30: Oil Tank
OIL TANK DRAWING... - Page 31 OIL TANK PARTS LIST REF# PART# DESCRIPTION QUANTITY 18-397 90° Hose Barb 18-396 Reducer 72-146 Oil Filter Assembly 60-215 Filter Element HB-14-20-200 Hex Bolt, - 20 x 2 HW-14 Washer, 75-792 Tank Hold-down 18-472 Elbow 18-107 Pipe Thread Reducer HB-516-18-150 Hex Bolt, - 18 x 1 HW-516...
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Page 32: Engine And Exhaust
ENGINE AND EXHAUST DRAWING... - Page 33 ENGINE AND EXHAUST PARTS LIST REF# PART# DESCRIPTION QUANTITY HNTL-38-16 Nylon Lock Nut, - 16 76-590 Firewall 9023 Ceramic Foil (7" x 20") 140 in 42-537 Spade Hex Bolt, 21-445 Spring HB-14-20-200 Hex Bolt, - 20 x 2 HNFL-14-20 Flange Whiz-loc Nut, - 20 76-606 Idler Arm...
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Page 34: Reel Belt Drive
REEL BELT DRIVE DRAWING... - Page 35 REEL BELT DRIVE PARTS LIST REF# PART# DESCRIPTION QUANTITY HB-34-10-400 Hex Bolt, -10 x 4 HNTL-34-10 Nylon Lock Nut, 75-827 Cylinder Bracket HCP-12-350 Clevis Pin, HP-18-100 Cotter Pin, HBM-10-1.5-30 Metric Hex Bolt, 10-1.5 x 30 (part of 78-224) HWLM-10 Metric Lock Washer, 10 (part of 78-224) HB-12-13-400 Hex Bolt, -13 x 4...
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Page 36: Rear Axle
REAR AXLE DRAWING Torque to 160 ft/lbs(208Nm) - Page 37 REAR AXLE PARTS LIST REF# PART# DESCRIPTION QUANTITY 60-106 Park Brake Lever Kit HB-516-18-275 Hex Bolt, -18 x 2 HNTL-516-18 Nylon Lock Nut, - 18 60-536 Bellows 76-225 Brake Cable with Nuts 45-605 Park Brake Bracket HB-38-16-150 Hex Bolt, - 16 x 1 HW-38 Flat Washer, HNTL-38-16...
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Page 38: Finger/Brush Reel
FINGER/BRUSH REEL DRAWING... - Page 39 FINGER /BRUSH REEL PARTS LIST REF# PART# DESCRIPTION QUANTITY HB-34-10-550 Hex Bolt, - 10 x 5 HNTL-34-10 Nylon Lock Nut, - 10 33-435 Tire and Wheel 33-435-02 Wheel with Roller Bearing 33-435-03 Roller Bearing 33-435-04 Bushing 48-046 Castor Fork HMB-100-10 Machine Bushing 1 x 10GA 29-585 Spacer Height Adjustment...
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Page 40: Hopper Lift Cylinder
HOPPER LIFT CYLINDER DRAWING REF# PART# DESCRIPTION QUANTITY 18-202 Elbow 23-167 Elbow 76-242 Hydraulic Cylinder 76-242-01 Seal Kit HCP-100-325 Clevis Pin, 1 x 3 HHP-.177 Bridge Pin, .177 x 3 2 Cylinder Assemblies per Machine Torque Specification Piston Nut ..... 165 ft/lbs (214.5 Nm) Tie Rod Nut .... -
Page 41: Reel Lift Cylinder
REEL LIFT CYLINDER DRAWING REF# PART# DESCRIPTION QUANTITY HNTL-38-16 Nylon Lock Nut, - 16 18-188 Elbow, 76-478 Hydraulic Cylinder, 2 x 7 x 14-531 Seal Kit HP-18-100 Cotter Pin, HCP-12-350 Clevis Pin, 75-827 Cylinder Bracket HB-38-16-150 Hex Bolt, - 16 x 1 8820-8 Machine Chain St. - Page 42 HOPPER DRAWING...
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Page 43: Hopper
HOPPER PARTS LIST REF# PART# DESCRIPTION QUANTITY 76-414 Left Tailgate Dump Bar 76-237 Hopper 15-437 Latch HRS-316-1125 Rivet, HRW-316 Rivet Washer, HW-316 Washer, 76-261 Hopper Screen HB-516-18-075 Hex Bolt, -18 x HW-516 Flat Washer, HNTL-516-18 Nylon Lock Nut, - 18 76-359 Hopper Screen Cover 76-161... - Page 44 HOPPER DRAWING...
- Page 45 HOPPER PARTS LIST REF# PART# DESCRIPTION QUANTITY 15-839 Hydraulic Cylinder 18-168 Elbow 18-154 Rod End HG-14-28-180 Grease Fitting, - 28 x 180° (part of rod end) HCP-58-175 Clevis Pin, HHP-18 Bridge Pin, HMB-114-10 Machine Bushing, 1 x 10 GA 2 As Req’d 76-159 Hose Guard, Long HB-12-13-300...
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Page 46: Tailgate
TAILGATE DRAWING REF# PART# DESCRIPTION QUANTITY 76-262 Tailgate Screen 76-243 Tailgate HB-12-13-300 Hex Bolt, - 13 x 3 HN-12-13 Hex Nut, - 13 HNCL-12-13 Center Nylon Lock Nut, - 13 75-564 Tailgate Hinge HNCL-12-13 Center Nylon Lock Nut, - 13 HN-12-13 Hex Nut, - 13... -
Page 47: Tailgate Cylinder
TAILGATE CYLINDER DRAWING REF# PART# DESCRIPTION QUANTITY HB-58-11-200 Hex Bolt, - 11 x 2 HMB-58-14 Machine Bushing, - 14GA HNTL-58-11 Nylon Lock Nut, - 11GA 18-154 Rod End HG-14-28-180 Grease Fitting, - 28 x 180° 18-168 Elbow HHP-18 Bridge Pin, HCP-58-175 Clevis Pin, 15-839... -
Page 48: 76-482 Eaton Hydrostatic Pump
76-482 HYDROSTATIC PUMP DRAWING... - Page 49 76-482 HYDROSTATIC PUMP PARTS LIST REF# PART# DESCRIPTION QUANTITY 76-398-01 Drive Shaft (splined) 60-343-08 Needle Bearing (with housing) 77-239-01 Housing 77-239-02 O-Ring 77-239-03 Thrust Bearing 77-239-04 Trunnion Cover 77-239-05 Pan Head Screw 77-239-06 Washer 77-239-07 Cone Bearing 77-239-08 Cam Plate 77-239-09 Swash Plate Insert 60-343-21...
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Page 50: 76-559 Power Steering Pump
76-559 POWER STEERING DRAWING... - Page 51 76-559 POWER STREERING PARTS LIST REF# PART# DESCRIPTION QUANTITY 10-576-04 Dust Seal Housing O-Ring Seal Quad Seal 10-576-03 Thrust Bearing 10-576-02 Bearing Race Manual Steering Relief Valve O-ring Plug 10‡ Standard Torque Centering Springs Sleeve 15-301-06 Wear Plate 10-576-01 Drive 15-301-08 Drive Pin Spool...
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Page 52: 76-539 Reel Motor
76-539 MOTOR DRAWING REF# PART# DESCRIPTION QUANTITY 76-539-01 Shaft and Bearing Kit Seal Exclusion Seal Shaft Seal Back-up RIng 76-539-02 Bearing Housing SAE A Shaft Face Seal 30-101-03 Wear Plate 76-539-03 Main Drive 76-539-04 Geroler 30-101-06 Valve Plate 14-207 Valve Drive 14-208 Valve 30-101-07... - Page 53 NOTES...
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Page 54: Accessories
76-751 DUST/DIRT FILTRATION SYSTEM... - Page 55 76-751 DUST/DIRT FILTRATION SYSTEM REF# PART# DESCRIPTION QUANTITY 76-622 Tailgate Screen Cover 76-623 Top Filter Cover 76-624 Hog Hair Filter (20 x 58) 76-263 Hopper Screen Cover (Remove) 76-261 Hopper Screen (Remove) 76-262 Tailgate Screen (Remove) 15-437-02 Latch HSM-10-32-100 Hex Bolt, #10 - 32 x 1 HNFL-10-32 Flange Whiz-loc Nut, #10 - 32 HB-38-16-125...
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Page 56: 76-754 French Brush Reel
76-754 FRENCH BRUSH REEL KIT PART# DESCRIPTION QUANTITY HB-516-18-175 Hex Bolt, - 18 x 1 HW-14 Flat Washer, 75-686 Spacer 75-511 Pillow Block HNTL-516-18 Nylon Lock Nut, - 18 75-834 Spacer 78-425 Pulley HKSQ-14-150 Square Key, 76-456 Brush Reel Frame 76-455 Brush 78-431... -
Page 57: Reference
25-358 Decal, Smithco 12" Front Dash Console 25-359 Decal, Smithco 17" Rear Hopper 25-362 Decal, Fire Danger Oil Tank Cover 25-373 Decal, 7" Smithco Star Front Oil Tank 75-651 Decal, Hopper Lift Safety Hopper Lift Safety Bar 76-304 Decal, Crush/Pinch R&L Front Hopper 76-307 Decal, Tower Warning R&L Hopper Tower... -
Page 58: Quick Reference Replacement Parts
QUICK REFERENCE REPLACEMENT PARTS REPLACEMENT FILTERS 60-215 Hydraulic Oil Filter Element 76-487 Engine Oil filter Briggs # 842921 76-395-01 Air Cleaner Cartridge Briggs # 841497 76-395-02 Safety Filter Cartridge Briggs # 821136 50-403 Fuel Filter REPLACEMENT BELTS 76-621 Belt, 3V x 590 3per SEAL KITS 76-559... - Page 59 30 days from discovery of the condition. If you need help locating an Authorized Smithco Distributor, or if you have questions regarding your warranty rights or responsibilities, you may contact us at: Smithco Product Support Department 200 West Poplar Ave.
- Page 60 Smithco may require the return of failed parts or components in order to determine the validity of any warranty claim. Smithco will not be obligated to replace components of other manufacturers if inspection by the original component manufacturer indicates that failure was due to normal wear and tear, expected consumption through use or improper care or service.
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