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Parts & Service Sweep Star 60 Gas and Diesel 76-000-D and 77-100-C SN: 2242 October 2010 Product Support: Hwy SS & Poplar Ave; Cameron WI 54822 1-800-891-9435 productsupport@smithco.com...
INTRODUCTION Thank you for purchasing a product. Read this manual and all other manuals pertaining to the Sweep Star 60 carefully as they have safety, operating, assembly and maintenance instructions. Failure to do so could result in personal injury or equipment damage. Keep manuals in a safe place after operator and maintenance personnel have read them.
19. Stop engine before making repairs/adjustments or checking/adding oil to the crankcase. 20. Use parts and materials supplied by SMITHCO only. Do not modify any function or part. 21. Do not remove the radiator cap when the engine is hot. When cooled, loosen cap slightly to the stop to relieve any pressure before removing the cap completely.
SPECIFICATIONS FOR SWEEP STAR 60 GAS & DIESEL WEIGHTS AND DIMENSIONS Length 129" (328 cm) Width 74.5" (179 cm) Height with Hopper Down 82" (208 cm) Height with Hopper Up 127" (323 cm) Wheel Base 68.5" (174 cm) Weight 2200 lbs (998 kg) ROLL OVER PROTECTION BAR Standard on all Machines SOUND LEVEL...
MAINTENANCE LUBRICATION Use No. 2 General Purpose Lithium Base Grease and lubricate every 100 hours. The Sweep Star 60 has eleven grease fittings. A. One on the outside of each tower. B. One on hydrostatic forward and reverse relay. C. One on the center of park brake relay on rear axle. D.
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MAINTENANCE (CONTINUED) TIRE PRESSURE Caution must be used when inflating a low tire to recommended pressure. Over inflating can cause tires to ex- plode. Front tires and castor wheel should be 20 psi (1.4 bar), rear tires should be 18 psi (1.3 bar) maximum. Improper inflation will reduce tire life considerably.
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MAINTENANCE (CONTINUED) WHEEL MOUNTING PROCEDURE REAR WHEELS 1. Set park brake. Turn machine off and remove key. 2. Block one of the other wheels. 3. Loosen nuts slightly on wheel to be removed. 4. Jack up machine being careful not to damage underside of machine. 5.
SERVICE CHART Before servicing or making adjustments to the machine, stop engine, set park break, block wheels and remove key from ignition. Follow all procedures and ONLY use parts prescribed by the manufacturer. Read the engine manual before maintenance. The suggested maintenance checklist is not offered as a replacement for the manufacturer’s engine manual but as a supplement.
END USER SERVICE CHART Duplicate this page for routine use. For the week of: Maintence Check Item Tues. Wed. Thurs. Fri. Sat. Sun. Check the Safety Seat Switch Check Steering Operation Check the fuel level Check the engine oil level. Check the condition of the air filter Clean the engine cooling fins.
ADJUSTMENTS PARK BRAKE ADJUSTMENT By turning knob on end of park brake lever you can tighten or loosen brake a small amount. To tighten turn the knob clockwise. To loosen turn counter clock- wise. If this is not enough turn clevis on brake cable to adjust length of cable. STEERING CHAIN ADJUSTMENT Steering Sprockets (A) should be level with each other.
GAS WIRING DIAGRAM Color Code Chart Blue Brown Yellow Green Orange Black Purple White...
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GAS WIRING PARTS LIST REF# PART# DESCRIPTION QUANTITY 76-397 Voltmeter 76-269 Power Wire to Hour Meter 12-017 Hour Meter 76-209 Ground Wire for Hour Meter 76-260 Ground Wire for Ignition Switch 77-261 Circuit Breaker 40 AMP 8977 Circuit Breaker Boot 13-488 Key Switch with Hardware 50-359...
BODY AND FRAME DRAWING When Filtration System is to be installed, Ref. 9 Hopper Screen Cover is to be removed. When Filters are used, 76-262 Tailgate Screen is replaced by 76-249 Tailgate Filter Screen. 76-261 Hopper Screen is replaced by 76-248 Hopper Filter Screen.
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BODY AND FRAME PARTS LIST REF# PART# DESCRIPTION QUANTITY 1§ 60-130 Tire and Wheel 60-130-01 Tire 18 x 9.50 - 8 60-130-02 Wheel 8839 Windshield Washer Fluid or Equivalent 28 pints 76-264 Nose Cone 76-354 # ABC Dry Chemical Fire Extinguisher 76-372 Inclinometer 76-373...
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ROLL-OVER PROTECTION PARTS LIST REF# PART# DESCRIPTION QUANTITY 76-377 Right Seat Belt Bracket HB-38-16-200 Bolt - 16 x 2 HNTL-38-16 Lock Nut - 16 HB-716-14-100 Bolt - 14 x 1 HNTL-716-14 Lock Nut - 14 76-198-03 Seat Belt 76-379 Right Support 76-381 Roll Bar HB-12-13-125...
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GAS TANK AND OIL TANK PARTS LIST REF# PART# DESCRIPTION QUANTITY 18-133 Barb Fitting 18-009 Street Elbow 18-008 Pipe Reducer 18-093 Male Run Tee 18-140 Street Elbow 60-213 Strainer 75-792 Mounts HB-516-18-150 Bolt - 18 x 1 HW-516 Washer HNTL-516-18 Lock Nut - 18 18-069...
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DIESEL FUEL TANK AND OIL TANK PARTS LIST REF# PART# DESCRIPTION QUANTITY 15-491 Fuel Tank HB 14-20-075 Bolt - 20 x HWL-14 Lockwasher HW-14 Washer 15-492 Gas Cap with Gauge 77-179 Diesel Fuel Cap with Gauge 15-039 Fuel Valve 18-042 Reducer Bushing 76-221 Tank Mount...
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ELECTRIC CLUTCH DRIVEN BELT DRIVE PARTS LIST REF# PART# DESCRIPTION QUANTITY 48-038 Spring Bracket HMB-100-10 Machine Bushing 1 x 10GA 21-445 Spring 9020-8.5 Heat Shrink Tubing 76-412 Electric Clutch (Gas) 76-337 Electric Clutch (Diesel) 17-271 Pigtail (Diesel) 16-013 Idler Pulley 76-217 Idler Arm 76-298...
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HOPPER PARTS LIST REF# PART# DESCRIPTION QUANTITY HMB-114-10 Machine Bushing 1 x 10GA 2 As Req’d HKSQ-14-150 Machine Key HSSHS-516-18-038 Set Screw - 18 x HRP-38-250 Roll Pin HB-58-11-200 Bolt - 11 x 2 HMB-58-14 Machine Bushing x 14GA HNCL-58-11 Center Lock Nut - 11 76-288...
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76-197 EATON GEAR PUMP PARTS LIST REF# PART# DESCRIPTION QUANTITY Body 76-197-01 Front Plate Washer 76-197-06 Cap Screw 76-197-07 Retaining Ring Shaft Seal 33-061-15 Washer O-Ring Backup Gasket Seal Wear Plate 76-197-04 Shaft (comes with Idler Gear) 76-197-02 Back Plate Plug 76-197-08 Seal Kit...
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76-238 REAR WHEEL MOTOR PARTS LIST (14.5 CI) REF# PART# DESCRIPTION QUANTITY Water & Dirt Seal 2† 13-615-05 Service Housing Assembly Inner Seal 4† 13-032-27 Thrust Bearing 5† 13-032-28 Inner Bearing 13-032-29 Thrust Bearing 76-238-03 Drive Link Ring Seal 13-032-31 Manifold 13-032-32 Commulator Assembly (matched...
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76-023 3 -BANK HYDRAULIC VALVE PARTS LIST REF# PART# DESCRIPTION QUANTITY 76-023-03 Mounting Bracket HN-516-18 Hex Nut - 18 HW-14 Washer 76-023-06 Tie Rod 18-188 Elbow 45° 18-168 Elbow 90° Linkage (comes with handle) 76-309 Valve Handle (sold as a set of 3) 76-125-01 Knob 1 per handle...
Front Wheel and Castor Wheel 25-359 Smithco Tailgate 25-362 Danger Fire Hopper 25-376 98 dBA Console 27-077 Round Smithco Steering Wheel 27-093* Hydraulic Oil Level Console Back Above Hydraulic Tank 30-117 Ultra Fuel Fuel Tank (diesel only) 34-147 Smithco Star Front Nose Cone...
QUICK REFERENCE REPLACEMENT PARTS REPLACEMENT FILTERS 23-031 Hydraulic Oil Filter 13-531 Oil filter 76-395-01 Air Cleaner Cartridge Briggs # 841497 76-395-02 Safety Filter Cartridge Briggs # 821136 50-403 Fuel Filter REPLACEMENT FILTERS KUBOTA ENGINE 17-255 Oil Filter Cartridge 77-213 Air Cleaner Element (steel canister) Kubota# 70000-11221 42-076-03 Air Cleaner Element (plastic canister)
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30 days from discovery of the condition. If you need help locating an Authorized Smithco Distributor, or if you have questions regarding your warranty rights or responsibilities, you may contact us at:...
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This warranty does not apply to normal “wear and tear” items. Normal “Wear and Tear” includes, but is not lim- ited to, damage to seats due to wear or abrasion, worn painted surfaces, scratched decals or windows, etc. Smithco may require the return of failed parts or components in order to determine the validity of any warranty claim.
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