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Summary of Contents for Smithco SWEEP STAR P48HE
- Page 1 Parts & Service Operators SWEEP STAR P48HE Model 71-700-B High Dump Engine Drive Serial#: P48HE - 7961 JUNE 2010 Product Support: Hwy SS & Poplar Ave; Cameron WI 54822 1-800-891-9435 productsupport@smithco.com...
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Page 2: Table Of Contents
CONTENTS Introduction .......... 1-10 Introduction ................... 1-6 Introduction .................. 1 Safe Practices ................2 Specifications ................3 Hydrauilic Drive Hose Kits ............3 Setup ..................4 Operation .................. 4-7 Service ..................7-11 Maintenance ................7-8 Service Chart ................9 Belt Tension ................10 Troubleshooting ................. -
Page 3: Introduction
INTRODUCTION Thank you for purchasing a product. Read this manual and all other manuals pertaining to the Sweep Star P48 carefully as they contain safety, oper- ating, assembly and maintenance instructions. Failure to do so could result in personal injury or equipment damage. -
Page 4: Safe Practices
SAFE PRACTICES 1. It is your responsibility to read this manual and all publications associated with this machine (engine, accessories and attachments). 2. Never allow anyone to operate or service the machine or its attachments without proper training and instructions. Never allow minors to operate any equipment. 3. -
Page 5: Specifications
SPECIFICATIONS FOR SWEEP STAR P48 WEIGHTS AND DIMENSIONS Length 150in (381 cm) Width 86 in218 cm) Height 59 in (150 cm) Weight 1100 lbs (500 kg) SOUND LEVEL At ear level 72 dBA ENGINE Make Briggs &Stratton Model# 138437 Type/Spec 0284-E1 Horsepower 7.5 Hp (5.5 kW) -
Page 6: Setup
SETUP The Sweep Star P48 arrives from with some setup required. 1. The tongue and wheel will need to be installed. 2. You will need a tow vehicle to move the Sweep Star P48. The Sweep Star P48 has a Clevis Hitch that will need a diameter by 4"... - Page 7 OPERATION TOWING POSITIONS 1. The Sweep Star P48 has 2 Towing positions, operating and transport. 2. In transport position the sweeper follows directly behind the tow vehicle. This is used to tow the sweeper to and from the area being swept. The sweeper can be operated in transport position in small confined areas.
- Page 8 OPERATION REMOVING SWEEPER FROM TOW VEHICLE 1. Make sure hopper is empty of all material, lowered to the ground position and parked on a level surface. 2. Set park brake on tow vehicle. Shut off engine. 3. Move valve levers back and forth several times to relieve hydraulic system pressure before disconnecting hoses form couplers.
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Page 9: Service
OPERATION STOPPING THE ENGINE .1 Do not move choke control to CHOKE position to stop engine. Backfire or engine damage may occur. 2. Move Throttle control to idle or SLOW position. Then turn key to off position. 3. Close fuel shut off valve. 4. - Page 10 MAINTENANCE (CONTINUED) TIRE PRESSURE Caution must be used when inflating a low tire to recommended pressure. Over inflating can cause tires to explode. Tires on the machine should be 18 psi (1.3 bar). Improper inflation will reduce tire life considerably. WHEEL MOUNTING PROCEDURE 1.
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Page 11: Service Chart
SERVICE CHART ¤£ Engine Oil ¤ Engine Oil Filter Engine for Leaks and Loose Parts ‡ Air Cleaner (Paper Element) Spark Plugs Idle Speed Hoses * Tire Pressure Visual Inspection of Tires Fuel Level Fuel Filter Hydraulic Oil † Hydraulic Oil Filter Hydraulic System for Leaks and Loose Parts Battery Electrolyte Level Clean Battery Terminals... -
Page 12: Belt Tension
BELT TENSIONER ON P48E BELT TENSIONER The belt tensioner controls the tension on the belt from the engine to the pump. The proper tension of the idler should be in the second notch on the side of the tensioner. Over tightening the belt will shorten the life of the belt and the machine may not perform to the best of its ability. -
Page 13: Troubleshooting
TROUBLE SHOOTING If hopper and sweeper head will not raise. Check for proper connection of hydraulic hoses to couplers. Check hydraulic couplers for full engagement. Check hydraulic oil level in tow vehicle. Check for damage or leaking of hydraulic cylinders. Hopper may be overloaded. -
Page 14: P48He High Dump Engine Drive
P48HE HIGH DUMP ENGINE DRIVE HYDRAULIC DRAWING... - Page 15 P48HE HIGH DUMP ENGINE DRIVE HYDRAULIC PARTS LIST REF# PART# DESCRIPTION QUANTITY 76-242 Hydraulic Cylinder 23-167 Elbow 7-838 Hydraulic Hose 68" 7-837 Hydraulic Hose 102" 76-242 Hydraulic Cylinder 23-167 Elbow 23-188 Male Connector (bottom) 18-190 (top) 7-839 Hydraulic Hose 106" 7-840 Hydraulic Hose 91"...
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Page 16: P48He High Dump Engine Drive Electrical Diagram
P48HE HIGH DUMP ENGINE DRIVE ELECTRICAL DRAWING... - Page 17 P48HE HIGH DUMP ENGINE DRIVE ELECTRICAL PARTS LIST REF# PART# DESCRIPTION QUANTITY 7-713 Control Box with Wire Harness 8975 Circuit Breaker 8977 Circuit Breaker Boot 7-716 Red Wire Assembly 13-488 Key Switch (part of engine) 22-065 Positive Battery Cable U-1 300 Amp Battery (not supplied) 22-065 Negative Ground Battery Cable Starter (part of engine)
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Page 18: P48He High Dump Engine Drive Main Drawing
SWEEP STAR P48HE HIGH DUMP ENGINE DRIVE DRAWING... - Page 19 SWEEP STAR P48HE HIGH DUMP ENGINE DRIVE PARTS LIST REF# PART# DESCRIPTION QUANTITY 7-710 Engine Briggs 7.5 HP 16-013 Idler Pulley 10-134 Spacer 77-124 Pulley w/ Hub HKSQ-14-100 Square Key 42-361 Tensioner Spacer 42-327 Belt Tensioner 7-717 Battery Hold-down 7-722...
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Page 20: P48He High Dump Engine Drive Main Frame
MAIN FRAME P48HE HIGH DUMP ENGINE DRIVE DRAWING... - Page 21 MAIN FRAME P48HE HIGH DUMP ENGINE DRIVE PARTS LIST REF# PART# DESCRIPTION QUANTITY 13-584 Oil Tank 13-747 Filler Breather 13-586-03 Neck 23-006 Oil Filter 23-031 Replacement Filter Only 7-834 Hydraulic Cylinder 7-819 Lift Cylinder Pin 76-288 Spacer HMB-100-14 Machine Bushing 1 x 14GA 7-712 Hydraulic Pump 7-718...
- Page 22 MAIN FRAME P48HE HIGH DUMP ENGINE DRIVE DRAWING...
- Page 23 MAIN FRAME P48HE HIGH DUMP ENGINE DRIVE PARTS LIST REF# PART# DESCRIPTION QUANTITY 78-119 Outer Bearing 33-073-01 Grease Seal 20-181 U-Bolt 7-719 Main Frame 7-869 Inside Frame 23-167 Male Elbow 7-721 Belt Guard...
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Page 24: High Dump Hopper Drawing
HIGH DUMP HOPPER DRAWING... - Page 25 HIGH DUMP HOPPER PARTS LIST REF# PART# DESCRIPTION QUANTITY 7-829 Hopper Door 8803-44 Trim 7-831 Screen Cover 7-826 Right Hinge Bracket 7-830 Screen Door HB-516-18-100 Bolt - 18 -1 HNTL-516-18 Lock Nut - 18 7-827 Left Hinge Bracket 7-808 Hopper Assembly HB-38-16-100 Bolt -16 x 1...
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Page 26: Hydraulic Oil Tank And Filter
HYDRAULIC OIL TANK AND FILTER DRAWING HYDRAULIC PUMP DRAWING... -
Page 27: 7-712 Hydraulic Pump
HYDRAULIC OIL TANK AND FILTER PARTS LIST REF# PART# DESCRIPTION QUANTITY 23-139 Barb Fitting 18-246 Adapter 13-584 Oil Tank 13-747 Filler Breather 13-586-03 Neck HB-14-20-075 Bolt -20 x HW-14 Washer HWL-14 Lock Washer 23-142 90° Barb Fitting 18-008 Reducer 23-006 Oil Filter 23-031 Replacement Filter... - Page 28 MANIFOLD VALVE DRAWING...
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Page 29: 7-711 Manifold Valve
MANIFOLD PARTS LIST REF# PART# DESCRIPTION QUANTITY 23-189 Elbow 7-711 Manifold Valve 18-176 Reducer 18-227 Adapter 18-337 Run Tee 18-228 Hex Plug 18-241 Adapter... - Page 30 REEL DRAWING...
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Page 31: Reel
REEL PARTS LIST REF# PART# DESCRIPTION QUANTITY 7-833 Hydraulic Motor HB-12-13-175 Bolt - 13 x 1 HNTL-12-13 Lock Nut - 13 HB-38-16-125 Bolt - 16 x 1 HNFL-38-16 Flange Whiz Lock Nut - 16 7-874 Front Flap 7-873 Side Flap HSSQ-38-16-300 Square Head Set Screw - 16 x 3... -
Page 32: 7-833 Hydraulic Motor
7-833 HYDRAULIC MOTOR DRAWING... - Page 33 7-833 HYDRAULIC MOTOR PARTS LIST REF# PART# DESCRIPTION QUANTITY 7-833-01 O-Ring Seal Kit 7-833-02 Shaft 7-833-03 Seal...
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Page 34: Accessories
71-702 5TH WHEEL HITCH ASSEMBLY... - Page 35 71-702 5TH WHEEL HITCH ASSEMBLY REF# PART# DESCRIPTION QUANTITY 78-390 Ball Lock Arm HB-516-18-100 Bolt - 18 x 1 HNTL-516-18 Lock Nut - 18 7-725 5th Wheel Gooseneck HG-14-28-180 Grease Fitting HB-38-16-175 Bolt - 16 x 1 HNTL-38-16 Lock Nut - 16 13-417 Master Link...
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Page 36: 71-703 Standard Hitch Assembly
71-703 STANDARD HITCH ASSEMBLY... - Page 37 71-703 STANDARD HITCH ASSEMBLY REF# PART# DESCRIPTION QUANTITY 78-244 Clevis Assembly 7-813 Tongue Assembly 5-036 Trailer Jack HLC-A-200 Loom Clamp 7-835 Mitten Grip 9011-10 " Poly Rope 10' Long 7-816 Lock Handle 16-918 Coil Spring HRP-38-250 Roll pin HSMFCS-14-20-100 Machine Screw - 20 x 1 7-860 Wearstrip Tongue Bracket...
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Page 38: Reference
Roller Height Adjustment Plates 16-088 Decal, Moving Parts / Hot Reel 25-286 Decal, Pinch Point Front Reel Deck, Rear Hopper 25-358 Decal, Smithco 2.25 x 12 Main Frame Sides 25-359 Decal, Smithco 3.25 x 17 Rear Hopper 27-097 Decal, Oil OilTank... - Page 39 January 1, 2007, to be free from defects in materials or workmanship for the period of time listed below. Where a warrantable condition exists, Smithco will repair the Product at no cost to you including diagnosis, labor (at the Smithco standard labor rate, subject to the Smithco flat rate schedule), and parts.
- Page 40 Smithco may require the return of failed parts or components in order to determine the validity of any warranty claim. Smithco will not be obligated to replace components of other manufacturers if inspection by the original component manufacturer indicates that failure was due to normal wear and tear, expected consumption through use or improper care or service.
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