Related Manuals for 3M 101 Series
Summary of Contents for 3M 101 Series
- Page 1 3M Purification Inc. 101 Series Integrity Test Device ™ Portable, Automated Membrane Filter Integrity Tester for the Beverage Industry Operation Guide...
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Page 2: Table Of Contents
6.1 Connecting the 101 series integrity test device to the Filter Housing ...... -
Page 3: General
1.1 Regarding these Instructions With these Operating Instructions, you can work with the 3M™ 101 Series Integrity Test Device quickly and safely. At the beginning of the Operating Instructions, the Table of Contents provides an overview of all topics. In the Annex, you will find a guide for quick error diagnostics and remedies, along with a glossary that explains all of the technical terms that are used. -
Page 4: Safety Information
To reduce the risks associated with hazardous voltage: • Do not modify or disassemble the device. Return to 3M authorized service representative for repair or service. There are no user serviceable parts. • Do not use the device if damaged. -
Page 5: Introduction Principles
PC with the mini-USB cord or wireless via a Bluetooth compatible printer. The 3M 101 series integrity test device has been designed to test a variety of membrane filters. The unit can be programmed up to 19 individual test protocols. -
Page 6: Description Of The 101 Series Integrity Test Device
4.4 Storage case The storage case helps protect the 3M™ 101 Series Integrity Test Device from everyday wear and tear. It is recommended that precautions are taken to ensure that the unit is not exposed to high voltage electrical appliances and is protected from prolonged exposure to high humidity and... -
Page 7: Diagrams Of Functions
5. Diagrams of Menu Functions 5.1 The Main Functions Menu This menu group consist of six main upper level functions that includes all functions needed to program a filter test, execute a filter test, program various parameters and management of test results. Screen prompts: TEST RESULTS ? TEST FILTER ? -
Page 8: Service Functions
Service Functions Menu. PROCEED > This function erases all of the 3M 101 series integrity tester memory. The function is normally only used ERASE DATA ? before a complete recalibration. -
Page 9: How To Carry Out An Integrity Test
101 Series Integrity Test Device to the Filter Housing The 3M Series Integrity Test Device can be connected directly to the housing with a regulated compressed air source and tee. It is important that the 3M Series Integrity Test Device stay vertical so that any water accidentally introduced with the compressed air system cannot enter the 3M Series Integrity Test Device and penetrate the electronics with in the device. -
Page 10: Converting The Pressure Units From Mbar To Psi
KEY to begin executing the test. > PRESSURE? If there is no pressure on the filter, the 3M 101 Series Integrity Test Device indicate to the Operator to open the compressed air connection valve. The red LED will flash as the pressure increases. 10.00 PSI... - Page 11 The pressure required for the test is displayed. The yellow LED flashes. Manually adjust the pressure at the PRESSURIZE 10 PSI filter system. As soon as pressure is detected, the indicator moves to the next step. STAB-TIME 55 SEC Manually adjust the pressure at the filter system. If the pressure is outside the tolerance thresholds, the device indicates “CAUTION - DEVIATION!”...
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Page 12: Viewing Documentation
7. Viewing Documentation TEST RESULTS? Start the TEST RESULTS function. PROCEED > TEST RESULTS? PROCEED > Using the arrow keys, you can scroll and choose a test log. Search forward or backward for a particular test. 3/18/2014 18:00 There are up to 150 tests in the memory. The date, time and ID code of a test (if activated in the configura- tion) are displayed TEST ID With the # key, you can switch to the last test that was performed... - Page 13 Using the arrow keys, you can continue scrolling through the various results of a test. RESULT The pressure value at the start of the stabilization period. Pass > STABILIZATION TIME Displays the actual stabilization period. 60 sec TEST PRESSURE Displays the test pressure at the start of the filter test. 10.17 psi >...
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Page 14: Selecting Other Main Menu Functions
Programmed test cartridge quantity. 8. Selecting Other Main Menu Functions After being switched on, the 3M Series Integrity Test Device first calls up the filter test function. To carry out another function, the operator must first halt the current filter test program. -
Page 15: Entering A Test Program
9.1 Test Parameter limits The 3M™ Series Integrity Test Device can create and store 19 different test programs for the testing of 19 different filter / housing combina- tions. For this purpose, you must enter the data for your system in the device. -
Page 16: Entering A Test Program
9.4 Entering Test Program Programming may be performed manually on the device, or with the assistance of the WinFilter3.01 software. Programming through WinFilter3.01 is particularly much easier regarding the entry of model numbers and series numbers, and is therefore recommended. Notes: •... -
Page 17: Printing Results
Returned to main menu. SELECT WITH * > 10. Printing Results 10.1 Bluetooth Printout The direct print-out of the test data takes place wirelessly through a Bluetooth printer, that is available as an accessory with the 3M™ 101 Series Integrity Test Device. -16-... - Page 18 Notes: In order to be able to print via Bluetooth , the Bluetooth setting must be activated in the Service Menu in the CONFIGURATION function. For this purpose, set the Bluetooth mode value to 2, as described on page 7. In addition, a connection to this printer must be created and saved in the BLUETOOTH function.
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Page 19: Viewing Data And Results Using A Computer
11. How to run Device Auto-Test The 3M™ 101 Series Integrity Test Device performs constant monitoring of the most important operating data. If an error arises, it is reported immediately. The device displays important error messages, such as leaks in the filter, until the user confirms them by pressing any key. Non-critical error messages are automatically hidden after eliminating the cause of the error. -
Page 20: Setting Up Bluetooth Connection
12.- Setting Up BlueTooth Connection To be able to print via Bluetooth, a wireless link between the 3M™ 101 Series Integrity Test Device and the Bluetooth printer needs to be established. Using the BLUETOOTH function in the submenu of the Service function of the 3M 101 Series Integrity Test Device allow setting up and save the printer BLUETOOTH code. - Page 21 101-Series Integrity Test Device . When both the 3M™ 101 Series Integrity Test Device and printer are turned on, connection between devices is automatic and the 3M 101 Series Integrity Test Device will display “PRINTER CONNECTED”. If the printer or the 3M 101 Series Integrity Test Device is switched off, the Bluetooth con- nection is terminated.
- Page 22 SERVICE ? PROCEED > Scan through device menu until “SERVICE ?” is displayed. Press START on keypad to initiate process to enter SERVICE submenu. START ACCESS CODE ? Enter service ACCESS CODE value for entering service submenu level. * SERVICE * Once accessed to device service submenu level will first display “* SERVICE *”.
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Page 23: Battery Pack
13.1 Recharging: If the warning message for an empty battery appears, you can recharge the 3M Series Integrity Test Device device using the supplied charger. Use only the original charger for recharging. For this purpose, insert the plug of the charger into the lateral charging socket. The red charging... -
Page 24: Technical Facts
15.Technical Facts 15.1 Device Features Ambient Conditions Temperature Range 41° – 104 °F (5 - 40 °C) Maximum Humidity Limit 95% relative humidity Polution Degree Altitude limit (max.) 6,562 ft (2000 m) Electrical Data Battery Pack 4x 1.2 VDC NiMH battery pack / 4.8 VDC pack Battery Capacity 200 mAhr, 4.8 V Time Taken To Recharge The Battery... -
Page 25: Device Handling Tips
Calibrate pressure sensor At least every 12 months — 15.4 Spare Parts Ordering List Parts 3M # 3M™ 101 Series Integrity Test Device Int’l Charger/Power supply cord 70020334440 adapters 3M™ 101 Series Integrity Test Device Battery pack 70020334457 USB/USB-mini cord... -
Page 26: Disposal
• Dispose of device, including batteries, in accordance with applicable local regulations or laws. 17. Service For further questions, suggestions or problems with the device, is at your convenience please contact your 3M Purification Inc. technical contact via phone (1-800-243-6894) or email. - Page 27 Product Use: Many factors beyond 3M’s control and uniquely within user’s knowledge and control can affect the use and performance of a 3M product in a particular application Given the variety of factors that can affect the use and performance of a 3M product, user is solely re- sponsible for evaluating the 3M product and determining whether it is fit for a particular purpose and suitable for user’s method of application.
- Page 28 Meriden, CT 06450, U.S.A. Please recycle. Printed in U.S.A. Toll Free: 1-800-243-6894 All other trademarks are the property of their respective owners. Worldwide: 203-237-5541 3M is a trademark of 3M Company. Fax: 203-630-4590 © 2016 3M Company. All rights reserved. www.3Mpurification.com 34-8719-8229-3...