HYDAC International OLS Operating And Maintenance Instructions Manual

Offline separator

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OLS
OffLine Separator
Operating and Maintenance Instructions
Doc.: 3329742a

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Summary of Contents for HYDAC International OLS

  • Page 1 OffLine Separator Operating and Maintenance Instructions Doc.: 3329742a...
  • Page 2 OffLine Separator - OLS Trademarks The trademarks of other companies are exclusively used for the products of those companies. Copyright © 2006 by HYDAC Filtertechnik GmbH all rights reserved All rights reserved. This manual may not be reproduced in part or whole without the explicit written agreement from HYDAC Filtertechnik.
  • Page 3: Table Of Contents

    OffLine Separator - OLS Content Safety information and instructions................7 Abbreviations and symbols ................... 7 Packaging ........................7 Suitable fluids........................8 Range of application....................... 8 Typical dewatering rates ....................8 Dimensions........................9 Models..........................10 Installation ........................11 9.1 Mounting/arrangement ....................11 9.2 Suction port connection....................
  • Page 4 OffLine Separator - OLS Foreword For you, as owner of a product manufactured by us, we have produced this manual, comprising the most important instructions for its operation and maintenance. It is intended to help you become acquainted with the proper/designated use of the product and use it properly.
  • Page 5 OffLine Separator - OLS Customer Service If you have any questions, suggestions, or encounter any problems of a technical nature, please contact: When contacting us, please always include the model/type designation and article no. / serial no. / firmware version of the product: Fax: ++49 (0) 6897 509 846 Email: filtersysteme@hydac.com...
  • Page 6 OffLine Separator - OLS ... And now for a few tips on using this documentation. The following example shows you how you can access the information you are looking for quick and easy. WHAT do I want to know? WHERE can I find the information I’m looking for? The documentation is subdivided into chapters and sections.
  • Page 7: Safety Information And Instructions

    The safe operation of the OffLine Separator OLS can only be ensured if it is used for the purpose it was intended. If there is any question about the use, please contact the manufacturer.
  • Page 8: Suitable Fluids

    Consult the manufacturer in case of questions for use with other fluids. Range of application The OffLine Separator OLS is a stationary Oil treatment unit for indoor use only. The OffLine Separator OLS is for installation in an off-line loop, but are also suitable for filling and transfer applications. Viscosity range 12 - 20.000 mm²/s (cSt)
  • Page 9: Dimensions

    OffLine Separator - OLS Dimensions Vorderansicht Seitenansicht Draufsicht Front view Side view Top view G1/2" Ε 12 HYDAC Filtertechnik GmbH Page 9 BEWA OLS 3329742a en.doc 2006-11-29...
  • Page 10: Models

    OffLine Separator - OLS Models The OffLine Separator OLS is offered in a wide range of standard models, all based of 4 main groups. For each main groups different items can be selected, e.g. depending upon the viscosity of the fluid, volume of the system to be treated and demand of different control options.
  • Page 11: Installation

    Installation Mounting/arrangement The OffLine Separator OLS must be mounted in level and on a flat surface. No special mounting is required. The standard pump is designed for ambient temperatures at 10 - 40°C (50 - 104°F). In order to prevent the motor from overheating, adequate cooling air must be provided.
  • Page 12: Drain Water Port Connection

    If the OffLine Separator OLS are delivered without control box or manual motor protection, care must be taken to protect the motor from overload.
  • Page 13: Operating

    10.1 Working principle The OffLine Separator OLS are divided in two chambers by means of the sealing flange. The upper housing, the filter chamber, contains the offline filter element where impurities are removed from the oil. The lower housing, the separator chamber, contains spacers, guidepipe and drip catcher filter.
  • Page 14: Filling Up

    OffLine Separator - OLS 10.4 Filling up The OffLine Separator OLS can be delivered with a change over valve at the suction line, so the can draw oil either from the main reservoir or from a barrel for filling up. •...
  • Page 15: Filter Element Replacement

    OffLine Separator - OLS Filter element replacement The OffLine Separator OLS is supplied with filter element(s) at delivery. At replacement of Filter element, the electrical power supply must be disconnected, the housing must be de- pressurized and completely drained. Replacement procedure is as follows: •...
  • Page 16: Maintenance

    After the first 6 months or 4400 hours operation the clutch must be inspected. Remove inspection cover on clutch housing. If wear is found at the clutchparts, the reason must be found and eliminated before the OffLine Separator OLS is restarted. See instruction book from manufacturer of the clutch for further details.
  • Page 17: Parts List

    OffLine Separator - OLS Parts list Description p/no. Qty. Foot 3299738 Bottom piece 3299623 Extension piece 3299994 Cover, flat 3030462 Clamp 6028356 O-ring for housing 6012630 Filter element, 5µm for coalescence bowl N15OR005-1F 3305651 In order to ensure safe and reliable operation, use only original replacement parts and accessories.
  • Page 18: General Arrangement

    OffLine Separator - OLS General arrangement HYDAC Filtertechnik GmbH Page 18 BEWA OLS 3329742a en.doc 2006-11-29...
  • Page 19: Piping Diagram

    OffLine Separator - OLS Piping diagram HYDAC Filtertechnik GmbH Page 19 BEWA OLS 3329742a en.doc 2006-11-29...
  • Page 20: Electric Diagram

    OffLine Separator - OLS Electric diagram HYDAC Filtertechnik GmbH Page 20 BEWA OLS 3329742a en.doc 2006-11-29...
  • Page 21: Technical Specifications

    OffLine Separator - OLS Technical specifications Technical Data Element N15MRxxx Weight 0,5 kg / Element Housing material Edelstahl: 1.4301 Filling volume 50 l Operating pressure max. 6 bar Material of sealing NBR (FPM optional) Basic weight 55 kg Fluid temperature range 10 ...
  • Page 22: Model Code

    OffLine Separator - OLS Model code HYDAC Filtertechnik GmbH Page 22 BEWA OLS 3329742a en.doc 2006-11-29...
  • Page 23 OffLine Separator - OLS HYDAC Filtertechnik GmbH Page 23 BEWA OLS 3329742a en.doc 2006-11-29...

This manual is also suitable for:

Ols20-5-g-n50-z-z-z-0

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