Related Manuals for HYDAC International MRF 2
Summary of Contents for HYDAC International MRF 2
- Page 1 MRF 2 MultiRheo Filter Installation and Maintenance Instructions English (translation of original instructions) Document No.: 3280803c...
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Page 2: Content
Technical specifications are subject to change without notice. HYDAC FILTER SYSTEMS GMBH Postfach 12 51 66273 Sulzbach / Saar Germany Documentation Representative Mr. Günter Harge c/o HYDAC International GmbH, Industriegebiet , 66280 Sulzbach / Saar Telephone: ++49 (0)6897 509 1511 Fax: ++49 (0)6897 509 1394 E-mail: guenter.harge@hydac.com Content Trademarks .......................2... -
Page 3: Table Of Contents
MultiRheo Filter MRF2 Content Content........................2 Preface ........................4 Technical Support....................5 Modifications to the Product ...................5 Warranty .........................5 Using the Documentation ..................6 Safety Information and Instructions ...............7 Obligations and Liability..................7 Explanation of Symbols and Warnings, etc............8 Proper/Designated Use ..................8 Informal Safety Precautions..................9 Training and Instruction of Personnel .............. -
Page 4: Preface
MultiRheo Filter MRF2 Preface Preface For you, as the owner of a product manufactured by us, we have produced this manual, comprising the most important instructions for its operation and maintenance. It is intended to help you become acquainted with the ins and outs of the product and use it properly. -
Page 5: Technical Support
MultiRheo Filter MRF2 Preface Technical Support If you have any questions, suggestions, or encounter any problems of a technical nature, please don't hesitate to contact us. When contacting us, please always include the model/type designation and article no. of the product: Fax: ++49 (0) 6897 / 509 - 846 E-mail:... -
Page 6: Using The Documentation
MultiRheo Filter MRF2 Preface Using the Documentation Please note that the method described above of locating specific information does not release you from your responsibility for carefully reading the entire manual prior to starting the unit up for the first time and carefully rereading the manual at regular intervals later on. -
Page 7: Safety Information And Instructions
MultiRheo Filter MRF2 Safety Information and Instructions Safety Information and Instructions These operating instructions contain the key instructions for properly and safely operating the MRF. Obligations and Liability The basic prerequisite for the safe and proper handling and operation of the MRF is knowledge of the safety instructions and warnings. -
Page 8: Explanation Of Symbols And Warnings, Etc
MultiRheo Filter MRF2 Safety Information and Instructions Explanation of Symbols and Warnings, etc. The following designations and symbols are used in this manual to designate hazards, etc.: DANGER denotes situations which can lead to death if DANGER safety precautions are not observed. -
Page 9: Informal Safety Precautions
MultiRheo Filter MRF2 Safety Information and Instructions Informal Safety Precautions Make sure to always keep the operating instructions in the vicinity of the product. In addition to the manual, the general and local regulations concerning accident prevention and protection of the environment should be available and observed. Make sure to keep the safety and hazard symbols and warnings on the product in a legible condition. -
Page 10: Hazards Posed By Stored Residual Energy
MultiRheo Filter MRF2 Safety Information and Instructions Hazards Posed by Stored Residual Energy Note that the unit may pose a hazard as the result of residual stored mechanical and electrical energy. Take the proper precautions when instructing personnel on the use of the unit. -
Page 11: Transporting The Mrf
MultiRheo Filter MRF2 Transporting the MRF Transporting the MRF Transport the OLF in an upright position only. For transportation using a crane or forklift, use two slings on the specified anchor points between the filter housing and the base. HYDAC FILTER SYSTEMS GMBH en(us) Page 11 / 32 MoWa MRF2 3280803c en-us 2011-03-23.doc... -
Page 12: Storing The Mrf
MultiRheo Filter MRF2 Storing the MRF Storing the MRF Completely drain the MRF and remove all filter elements before putting into storage. Storage +5°C … +30°C temperature: Humidity: up to 80% relative humidity Clean, salt-free air, not near oxidizing substances (rust film). Storage duration Indefinite. -
Page 13: Checking The Scope Of Delivery
MultiRheo Filter MRF2 Checking the Scope of Delivery Checking the Scope of Delivery Upon receiving the MRF check it for any damage in transit. Do not put the MRF into operation unless it is in perfect condition. Any damage in transit is to be reported to the forwarding agent or the department in charge immediately;... -
Page 14: Mrf2 Features
MultiRheo Filter MRF2 MRF2 Features MRF2 Features The MultiRheo Filter (MRF) is a stationary filtration unit used for the full-flow and bypass filtration of low-viscosity fluids for the separation of particles of 100 µm to 1 µm (absolute). The MultiRheo Filter is a filter series for the use of Flexmicron filter elements. Restrictions Pertaining NOTICE Impermissible operating fluids... -
Page 15: Filter Calculation
MultiRheo Filter MRF2 Filter calculation Filter calculation The total pressure of the filters at a specific flow rate is comprised of the housing and the element . The pressure loss of the housing can be determined using the following pressure loss curve. The pressure loss of the filter elements is computed on the basis of the R factors. -
Page 16: Mrf Components
MultiRheo Filter MRF2 MRF components MRF components MRF2E/x 10 ... MRF2E/x 20 ... MRF2E/x 30 ... MRF2E/x 40 ... Item Designation Foot Lower section Intermediate piece, short Flat cover Tall cover O-ring Housing clamp Outlet (OUTLET) Inlet (INLET) Intermediate piece, long Air-vent plug Back-pressure indicator HYDAC FILTER SYSTEMS GMBH... -
Page 17: Port Versions - Inlet/Outlet
MultiRheo Filter MRF2 Port Versions — Inlet/Outlet Port Versions — Inlet/Outlet The type of connection depends on the type ordered: Model Inlet / outlet MRF2E/x D G 1" MRF2E/x F G 1 ½" MRF2E/x G G 2" HYDAC FILTER SYSTEMS GMBH en(us) Page 17 / 32 MoWa MRF2 3280803c en-us 2011-03-23.doc... -
Page 18: Mrf2 Dimensions
MultiRheo Filter MRF2 MRF2 dimensions MRF2 dimensions HYDAC FILTER SYSTEMS GMBH en(us) Page 18 / 32 MoWa MRF2 3280803c en-us 2011-03-23.doc 2011-03-23... -
Page 19: Starting Up The Mrf
MultiRheo Filter MRF2 Starting up the MRF Starting up the MRF The MRF is supplied ex works without any filter elements. Prior to commissioning, insert the filter elements into the filter housing. You can find details about changing the filter elements on page 22. MRF2 set-up Set up the unit horizontally on a level surface. -
Page 20: Notes On Piping / Hosing
MultiRheo Filter MRF2 Starting up the MRF Notes on piping / hosing Make sure that no vibrations or stress/loading from other machinery and equipment are carried over to filter housing. If necessary, use expansion joints. The pressure loss in a hydraulic line depends upon: ... -
Page 21: Performing Maintenance
MultiRheo Filter MRF2 Performing Maintenance Performing Maintenance WARNING Hydraulic systems are under pressure Danger of bodily injury ► The hydraulic system must be depressurized before performing any work on the hydraulic system. The MRF is standardly equipped with an electric differential pressure gauge (red/green) which shows when an element needs to be replaced. -
Page 22: Replacing The Filter Elements
MultiRheo Filter MRF2 Performing Maintenance Replacing the filter elements To change the filter elements, proceed as follows: Switch the pump off and close the shut-off valves at the inlet and outlet. Depressurize the filter housing. Carefully unscrew the air bleed screw (x) in the cover counterclockwise using a 10 mm Allen wrench. - Page 23 MultiRheo Filter MRF2 Performing Maintenance pressure to the element Do not use excessive force or a hammer, etc. Place the element retaining plate [B] back in place making sure it is pointed in the right direction so that it secures all the filter elements in place.
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Page 24: Decommissioning The Mrf
MultiRheo Filter MRF2 Decommissioning the MRF Decommissioning the MRF When putting the unit into extended storage, remove the filter elements and drain the unit completely. Seal off the inlet and outlet. For MRF storage, see page 12. Disposing of the MRF When decommissioning and/or disposing, observe all local guidelines and regulations pertaining to occupational safety and environmental protection. -
Page 25: Mrf Spare Parts
MultiRheo Filter MRF2 MRF spare parts MRF spare parts To ensure safe and reliable operation of the unit, use only original spare parts. When ordering parts make sure to always indicate the unit designation (cf. rating plate) and the serial number. MRF2E/x 10 ... - Page 26 MultiRheo Filter MRF2 MRF spare parts Stainless steel 1 2 Air bleed plug 541892 Manometer 0036198 Ball valve Brass 551093 Ball valve Stainless steel 702404 Filter element 1 µm 3 µm Filter element Filter element 5 µm Filter element 10 µm Filter element 20 µm Filter element...
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Page 27: Technical Data
MultiRheo Filter MRF2 Technical Data Technical Data Technical Data MRF2/xx MRF2/xx MRF2/xx MRF2/xx Size in ” [inches] 10“ 20“ 30“ 40“ Number of filter elements Nx0xRxxx-Pxx See element data sheet Permissible on the element in Material of the housing 1.4301 Content of the housing in l Max. -
Page 28: Model Code
MultiRheo Filter MRF2 Model Code Model Code MRF 2 E / 5 G 30 10 N E 0 Filter type MRF = MultiRheo Filter Filter Size = Container diameter ~ 220 mm Housing material = Stainless = Carbon steel, stainless steel,... - Page 32 HYDAC FILTER SYSTEMS GMBH Industriegebiet Postfach 1251 66280 Sulzbach/Saar 66273 Sulzbach/Saar Germany Germany Phone: +49 (0) 6897 509 01 Central Fax: +49 (0) 6897 509 846 Technical Department Fax: +49 (0) 6897 509 577 Sales Department Internet: www.hydac.com E-mail: filtersystems@hydac.com...
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