Carrier 35X Operator's Manual

Carrier 35X Operator's Manual

35x with standby 40x & 50x truck refrigeration units with cab command two controller

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Truck Refrigeration
Operator's Manual
for
35X with Standby
40X & 50X
Truck Refrigeration Units
with Cab Command Two Controller
62-11045 Rev C

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Summary of Contents for Carrier 35X

  • Page 1 Truck Refrigeration Operator’s Manual 35X with Standby 40X & 50X Truck Refrigeration Units with Cab Command Two Controller 62-11045 Rev C...
  • Page 3 Operator’s Manual 35X with Standby 40X & 50X Truck Refrigeration Units with Cab Command Two Controller ©Carrier Corporation, 2018 - Printed in U. S. A. April 2018...
  • Page 5: Table Of Contents

    Alarm List ..............21 Alarm Reset ............. 22 Standby Operation Guidelines ........ 23 Fuses - 40/50X ............24 Fuses – 35X (Road Only) ........25 Fuses – 35X (230/3/60) .......... 26 Fuses – 35X (230/1/60) .......... 27 Fuses – 35X (115/1/60) .......... 28 Unit Maintenance ..........
  • Page 7: Introduction

    Introduction This guide has been prepared for the operator of Carrier Transicold 35X with Standby, and 40X and 50X Truck Refrigeration units with Cab Command, Two Controller. It contains basic instructions for the daily operation of the refrigeration unit as well as safety information, and other information that will help you to deliver the load in the best possible condition.
  • Page 8: Safety

    Safety Your Carrier Transicold refrigeration unit has been designed with the safety of the operator in mind. During normal operation, all moving parts are fully enclosed to help prevent injury. During all pre-trip inspections, daily inspections, problem troubleshooting, you may be exposed to moving parts; please stay clear of all moving parts when the unit is in operation.
  • Page 9: Unit Identification

    If a problem occurs, please refer to the information on this plate, and make a note of the model and serial number before calling for assistance. This information will be needed when you contact a technician or Carrier Transicold Service Engineer so that they may properly assist you. 40/50X Nameplate...
  • Page 10 A : Evaporator B : Condenser C: Cab control D : Compressor mounting kit E : Vehicle battery F : Standby plug G : Main road fuse...
  • Page 11: Unit Operation

    Unit Operation Operating Principle After starting up the refrigeration unit by pressing the ON key on the Cab Command Two Controller, unit start -up and shutdown are automatic. • On Road operation: An open-type compressor is driven by the vehicle’s engine. The vehicle battery powers the evaporator and condenser fans.
  • Page 12: Keypad And Display

    Keypad and Display Readout Standby operation display Road operation display Manual defrost control key Unit start-up key Unit shut-down key Data selection key Selected data decrease key Selected data increase key Unit operation display • Green = In-Range (left half) •...
  • Page 13: Additional Key Functions

    Additional Key Features To access additional key functions, press and hold the SET key for five seconds. The microprocessor will provide a set of additional functions as the SET key is pressed additional times after the five second hold. The sequence for the additional functions is as follows: Press SET for five seconds.
  • Page 14: Starting - Engine Operation

    Starting - Engine Operation 40°F Press the ON key. Start-up may be time- delayed. Check if box temperature is displayed. Check that the road operation light is on. NOTE: If standby power cord is plugged in, the controller will trigger a visual alarm in the form of a flashing red alarm light and readout (4), and the unit will run in standby mode.
  • Page 15: Starting - Standby Operation

    Starting - Standby Operation 40°F 1. Press the OFF key and plug in power supply. 2. Press the ON key. Start-up may be time-delayed. 3. Check that the standby operation light is on. NOTE: If the ending is operating when the unit is connected to power, the controller will trigger a visual alarm in the form of a flashing red alarm light and readout (4), and the unit will run in engine mode.
  • Page 16: Changing Display Brightness

    Changing Display Brightness 40°F 1. Press the ON key. 2. Within five seconds, press the + (plus) or - (minus) key to increase or decrease display brightness. 62-11045...
  • Page 17: Temperature Setpoint

    Temperature Setpoint 40°F 1. Press the SET key 2. Press the + (plus) key to increase setpoint or press the - (minus) key to decrease setpoint. 3. Press SET key when desired setpoint is displayed to lock in new setpoint. 62-11045...
  • Page 18: Manual Defrost

    Manual Defrost 40°F 1. Check that box temperature is 40° F or lower. 2. Press the Manual Defrost key to initiate manual defrost. 62-11045...
  • Page 19: Defrost Parameters

    Defrost Parameters The procedure for modifying defrost parameters is as follows: Shut down unit Display parameters Modify parameters Validate modified settings Return to display of box temperature. 62-11045...
  • Page 20: Defrost Interval

    Defrost Interval Defrost Interval in Hours: 0, 1, 1.5, 2, 2.5, 3, 4, 5 & 6 AUT: The microprocessor calculates the time, factoring in length of the last defrost and time between the two defrost cycles in relation to setpoint and cargo. 1.
  • Page 21: Minimum/Maximum Setpoint, Out-Of-Range

    Minimum/Maximum Setpoint, Out-of-Range and Continuous Flow Minimum Setpoint Settings: 32°F ( 0 °C), 68°F (2 0° C) or -20° F (-29° C) Maximum Setpoint Settings: 68°F (20° C) or 86° F (30° C) Out-of-Range Settings: 1.8, 3.6 or 5.4°F ( 1, 2 or 3°C) Continuous Airflow Settings: F/ON or F/OFF 32°F 1.
  • Page 22: Stopping Unit

    Stopping Unit 8888 Press the OFF key. 62-11045...
  • Page 23: Product Loading

    Product Loading Before Loading • Pre-cool the body. This will remove much of the heat from the inside of the body and give the product much better protection when it is loaded. • Place the unit in a defrost cycle immediately before loading. This will remove moisture accumulated on the evaporator coil.
  • Page 24: Recommended Transport Temperatures

    These are included for reference only and should not be considered preemptive of the set point required by the shipper or receiver. More detailed information can be obtained from your Carrier Transicold dealer. Setpoint Range Product °F...
  • Page 25: Problems And Alarms

    However, if you run into problems the following section may be of assistance. If you do not find the trouble that you have experienced listed, please call your Carrier Transicold dealer for assistance. General Problems •...
  • Page 26: Alarm And Error Display

    Alarm and Error Display 1. When an Alarm is activated, the ! light flashes red. The ! light flashes green when the unit is operating correctly. 2. Press the SET key for five seconds to display alarms. 3. Press + or - key to view additional alarms. 4.
  • Page 27: Alarm List

    Alarm List Alarm Alarm/Error Description No Malfunction Low Pressure Switch (LP) Open High Pressure Switch (HP1) Open Standby Compressor Over Heated Road Compressor Clutch Standby Contactor (high amp draw) Condenser Fan Motor (high amp draw) Evaporator Fan Speed Alarm Hot Water Solenoid (high amp draw) (option) Hot Gas Valve (HGS1) (high amp draw) Quench Valve (BPV)(high amp draw) Condenser Pressure Control Valve (HGS2)
  • Page 28: Alarm Reset

    Alarm Reset 8888 Press the OFF key to clear Active Alarm list. Unit can now be restarted if no Active Alarm condition remains. 62-11045...
  • Page 29: Standby Operation Guidelines

    Standby Operation Guidelines For safe, reliable operation in Standby mode, it is important to follow a few guidelines: • Always check that the unit is OFF by pressing OFF key on controller before connecting or disconnecting the unit from the power source. •...
  • Page 30: Fuses - 40/50X

    Fuses - 40/50X To access the road and standby fuses, remove the left side cover (fastened by four screws). To access transformer fuses, remove control box cover. Control Box Purpose 230/3/60 230/1/60 Road Supply Fuse (FR) 50 A 50 A Standby Supply Fuse (FS) 50 A 50 A...
  • Page 31: Fuses - 35X (Road Only)

    Fuses - 35X - 230/3/60 Electrical Box Inside Left Side Electrical Box Item Location Purpose 230/3/60 Condenser Road Supply Fuse (FR) Condenser Standby Supply Fuse (FS) Standby Box Standby Clutch Fuses (FC) Standby Box Transformer Fuse (F1) Standby Box Electrical Motor Fuse (FB)
  • Page 32: Fuses - 35X (230/3/60)

    Fuses - 35X - 230/1/60 Electrical Box Inside Left Side of Electrical Box Item Location Purpose 230/3/60 Condenser Road Supply Fuse (FR) Condenser Standby Supply Fuse (FS) Standby Box Standby Clutch Fuses (FC) Standby Box Transformer Fuse (F1) Standby Box...
  • Page 33: Fuses - 35X (230/1/60)

    Fuses - 35X - 115/1/60 Electrical Box Inside Left Side of Electrical Box Item Location Purpose 230/3/60 Condenser Road Supply Fuse (FR) Condenser Standby Supply Fuse (FS) Standby Box Standby Clutch Fuses (FC) Standby Box Transformer Fuse (F1) Standby Box...
  • Page 34: Unit Maintenance

    Unit Maintenance WARNING Before working on unit, check that: • The unit is off (press OFF key on controller). • It is impossible for unit to automatically start-up during maintenance. Refrigerant Charge: R-404A Refrigerant Charge Unit Charge 3.3 lbs (1.5 kg) 6 lbs (2.7 kg) 6.5 lbs (2.9 kg) Compressor Oil - Mobil Arctic EAL 68...
  • Page 35 Service C motors, brush maintenance is not required. 3. Change compressor oil Use polyol ester oil (POE) approved by Carrier Transicold. Change the removable fuses and capacitors (if Service D any) in the control box. 62-11045...
  • Page 36: Emergency Road Service

    Emergency Road Service At Carrier Transicold, we are working hard to give you complete service when and where you need it. That means a worldwide network of dealers that offer 24-hour emergency service. These service centers are manned by factory trained service personnel and backed by extensive parts inventories that will assure you of prompt repair.
  • Page 37 Index Additional Key Functions, 7 Keypad and Display, 6 Alarm Display, 20 Alarm List, 21 Alarm Reset, 22 Manual Defrost, 12 Minimum/Maximum Setpoint, Changing Display Brightness, Continuous Airflow, 15 Operating principle, 5 Defrost Interval, 14 Out -of -Range, 15 Defrost Parameters, 13 Problems and Alarms, 19 Emergency Road Service, 30 Emergency Switch, 2...
  • Page 38 Index Safety, 2 Temperature Setpoint, 11 Setpoint, 15 Standby Operation Guidelines, 23 Starting - Engine Operation, Unit Identification, 3 Starting - Standby Opera- Unit Maintenance, 28 tion, 9 Unit Operation, 5 Stopping Unit, 16 Index -2...
  • Page 39 62-11045...
  • Page 40 Specifications are subject to change without notice. Warranty: Product warranty and limitations are outlined in Form 62-11019. This warranty applicable only in North America. Consult your Carrier Transicold representative for warranty coverage elsewhere. North America Central America and Mexico...

This manual is also suitable for:

40x50x

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