Summary of Contents for Siemens SIMATIC 505 PPX:505–6108A
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SIMATIC 505 Analog I/O Modules (PPX:505–6108A PPX:505–6108B PPX:505–6208A PPX:505–6208B) User Manual Order Number: PPX:505–8120–3 Manual Assembly Number: 2586546–0072 Third Edition Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
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All Rights Reserved — Printed in USA Reproduction, transmission, or use of this document or contents is not permitted without express consent of Siemens Energy & Automation, Inc. All rights, including rights created by patent grant or registration of a utility model or design, are reserved.
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MANUAL PUBLICATION HISTORY SIMATIC 505 Analog I/O Modules User Manual Order Manual Number: PPX:505–8120–3 Refer to this history in all correspondence and/or discussion about this manual. Event Date Description Original Issue 10/91 Original Issue (2591824–0001) Second Edition 12/92 Second Edition (2591824–0002) Third Edition 08/98 Third Edition (2591824–0003)
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LIST OF EFFECTIVE PAGES Pages Description Pages Description Cover/Copyright Third History/Effective Pages Third iii — viii Third 1-1 — 1-10 Third 2-1 — 2-14 Third 3-1 — 3-9 Third Third B-1 — B-5 Third Registration Third Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
(IEC–65A/WG6) for programmable controllers (released as IEC 1131–2, Programmable Controllers, Part 2: Equipment Requirements and Tests, First Edition, 1992–09). Contact Siemens Energy & Automation, Inc., for information about regulatory agency approvals that have been obtained on Series 505 units.
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Telephoning for For technical assistance, contact your Siemens Energy & Automation, Inc. Assistance distributor. viii Preface Series 505 Analog I/O Modules User Manual Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Description The Series 505 Analog Input (PPX:505–6108A and PPX:505–6108B), and Output (PPX:505–6208A and PPX:505–6208B) Modules are single-wide versions of the Analog I/O Modules (PPX:505–6108 and PPX:505–6208), and can replace the double-wide models without any wiring changes. The Input Modules (PPX:505–6108A and PPX:505–6108B) offer the additional benefit of an optional 10 V input range, and they do not require external user-supplied power.
Backplane connector Bezel screw Module description Module good LED Terminal block Model number PPX:505–6208B Output Module PPX:505–6108B Input Module Figure 1-1 Series 505 Analog Modules (PPX–505–6108B and PPX–6208B) Series 505 Analog I/O Modules User Manual Product Overview Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Analog Input Operation Signal Translation The Analog Input module operates asynchronously with the controller. That is, the controller and module do not update at the same time. Instead, the module translates all analog inputs in one module update and stores the translated words in buffer memory.
Analog Signal for The PPX:505–6108B analog signal is translated into a 13-bit digital word. PPX:505–6108B Since the controller requires a 16-bit word for inputs, the 13-bit value from the converter is placed into a 16-bit word for transmittal to the controller. As shown in Figure 1-3, of the three bits not used for the converter magnitude, one is used to show the sign of the value, one is used to note overrange values, and the remaining one is not used and is set to zero.
Analog Input Operation (continued) Current or Voltage The analog input module has eight inputs. You can select each of the eight Input inputs to receive either voltage or current as the incoming analog signal. Since the inputs are single-ended, the source for a current signal must be a true current-sourcing transmitter, not a current-sinking transmitter.
Calculating Digital The PPX:505–6108A module has a resolution of 8 counts out of 32000. That Words for the is, the smallest unit into which the module divides a unipolar input is 1 part PPX:505–6108A out of 4000. For a voltage input of 0 to +5 V, this division corresponds to a step of 1.25 mV.
Analog Output Operation The analog output module operates synchronously with the controller. Any change in the output signal is dependent on the update time of the module. Figure 1-5 shows this relationship. Output Level New Output Level – = Response Time See Appendix B –...
NOTE: Bit 1 (the sign bit) is used to check for a negative number sent to the output module. If this bit is set to 1, the output for the point is not updated, and the last positive output is repeated. 10 11 12 13 14 15 16 Digital word to be converted Sign bit...
Power Sources The output module requires both user-supplied and base-supplied power. Table 1-1 shows the input module response at power-up and power-down. Table 1-1 Analog Input Module Power Cycling Base Power User Power Module Transition on Not applicable Module resumes converting and controller resumes reading from module Transition off Not applicable...
Wiring Guidelines Wiring for these modules consists of wiring for the input or output signal and wiring user power for the output module. Keep the two types of wiring separate to prevent noise on the signal wiring. Wiring for the input or output signal should be shielded, twisted-pair cable (14–24 AWG or 0.18–1.5 mm , either stranded or solid-type).
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Follow these guidelines when you wire the module. Use the shortest possible wires. Avoid placing signal wires parallel to high-energy wires. If the two must meet, cross them at right angles. Avoid placing wires on any vibrating surfaces. Avoid bending the wire into sharp angles. Use wireways for wire routing.
Planning Analog Output Wiring Signal Wire Loop resistance for the output circuit is determined by the length and type Carrying Current of wire and the device series resistance. This section gives instructions for calculating the maximum length cable you can use. The circuit resistance must be in the range of 10–600 Ω.
Signal Wire To help ensure accuracy within module specifications, consider the following Carrying Voltage in choosing wire that carries voltage: Load imposed by the field device Type and length of wire Wiring practices The load imposed by a field device must be at least 5000 Ω. The maximum capacitance that can be driven by the output is 0.01 µ...
Wiring and Installing the Terminal Block Terminal Block Figure 2-2 shows the two terminal block types that are available for use Options with the analog I/O modules. Connector PPX:2587705–8006 is shipped with the modules. However, you can order the other connector, PPX:2587705–8002, and wire it identically.
Wiring the Terminal You can wire the terminal block before or after it is attached to the module. Block Strip back the insulation on the wires 0.25 or 1.0 cm. Use a 14–24 AWG or 0.18–1.5 mm wire, either stranded or solid-type. You may attach a spade or a ring lug (amp 34141) to the end of the wire if allowed by the connector type.
Wiring and Installing the Terminal Block (continued) Not used 24 VDC+ Not used 24 V common I5 in I5 out I1 in I1 out V5 in V5 out V1 in V1 out Return 5 Return 5 Return 1 Return 1 Not used Not used Not used...
Selecting Voltage The Analog Input Module has eight input channels. Each of the eight or Current Inputs channels may be selected to receive either voltage or current as the for the Analog incoming analog signal. See Figure 2-5. Input Module To wire voltage input signals, wire the input signal directly to the voltage input point.
Wiring and Installing the Terminal Block (continued) Figure 2-6 through Figure 2-8 show typical connections for analog input and analog output modules. Figure 2-6 and Figure 2-7 show Channel 1 of the analog input module configured for current and wired to a transmitter. Channel Input 250 Ω...
Terminal Block 24 VDC User Power + – Current Driver Converter Field Device Voltage Driver CH 1* GND Shield at Base (Use on all Signal Lines) Current Driver Converter Voltage Driver CH 2* Field Devices Current Driver Converter Voltage Driver CH 3* Field Device Current...
Inserting the Module These analog I/O modules are single-wide. You can install either module in any unused I/O slot. However, avoid installing the modules next to high-energy switching modules or other potential sources of electromagnetic interference (EMI). Install the module in the same manner as any other Series 505 I/O module.
Apply Power Apply power only to the base. Configure the I/O. See Section 2.5 on configuring the I/O. Now that the terminal block is installed and the module is configured, restore all user-supplied power to the base. NOTE: If more than one module is to be installed, do not restore power until all modules have been installed.
Configuring I/O After you have inserted the module into the base, you must register the module in PLC memory. NOTE: If you do not register the module, the PLC logs a nonfatal error; however, the module LED status indicator remains on. Configure the analog modules as 8-point word as shown in Table 2-1.
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Chapter 3 Troubleshooting and Maintenance Status Indicator ..............Replacing the Fuse .
Status Indicator The LED status indicator and the programming device indicate whether the module is operating correctly. Table 3-1 lists symptoms, possible causes, and corrective actions to take if the module is not operating correctly. Table 3-1 Troubleshooting Chart Symptom Probable Cause Corrective Action LED is not on...
Insert the module into the base. Connect the terminal block (if necessary). Power up the system. If you cannot correct the problem, contact your Siemens Energy & Automation, Inc. distributor for technical assistance. Series 505 Analog I/O Modules User Manual Troubleshooting and Maintenance Artisan Technology Group - Quality Instrumentation ...
Calibration Guidelines The modules are calibrated during manufacture and should not need to be calibrated again to operate properly; however, a maintenance schedule to check accuracy every six to twelve months is recommended. If the accuracy is not within specified tolerance at 25 C, recalibrate the module.
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CAUTION To help avoid potential damage to equipment, use a non-metallic screwdriver to calibrate the module. Do not use a metallic screwdriver. WARNING To minimize the risk of personal injury or property damage, do not touch the printed circuit board during the calibration procedure while the system is powered up.
Calibrating Analog Input Modules To calibrate the input module, follow this procedure. Disable system and user power. Disconnect the field wiring. If you are using a Euro-extender card (Euroboard): Remove the module from the base. Insert the extender card into the I/O slot that the module occupied. You may use a Schroff, Inc.
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Prompt the programming device to display the module points and their associated values. Send +5.000 V to all input points (+10.000 V with the 10 V input range). Locate the calibration potentiometer on the circuit board (Figure 3-2). Turn the screw with a non-metallic screwdriver until the programming screen shows all addresses at an average of +32000.
Calibrating Analog Output Modules To calibrate the output module, follow this procedure. Disable system and user power. Disconnect all loads and field wiring (except user power). If you are using a Euro-extender card (Euroboard): Remove the module from the base. Insert the extender card into the I/O slot that the module occupied.
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Measure all voltage and current channels. Using the current outputs, calculate the mean of the output value, then find the channel whose output is closest to this calculated value. 10. Locate the calibration potentiometer on the circuit board (Figure 3-3). Using the channel which has an output closest to the mean output value, adjust to 20.000 mA at 25 C by using the calibration potentiometer.
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Appendix A Terminal Block Worksheet Series 505 Analog I/O Modules User Manual Terminal Block Worksheet Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Appendix B Specifications Table B-1 Environmental Specifications: Analog Input and Output Modules Minimum torque for bezel screws 2.6 in-lb (0.3N-m) Maximum torque for bezel screws 4.12 in-lb (0.6N-m) Operating temperature 0 to 60 C (32 to 140 F) Storage temperature –40 to +70 C (–40 to 158 F) Relative humidity 5% to 95% noncondensing...
Table B-2 Analog Input Module PPX:505–6108A Electrical Specifications Number of input points 8, single-ended Module width Single-wide –5 V to +5 V and 0 to 20 mA, or Signal range –10 V to +10 V (selected voltage range applies to all channels) Voltage accuracy ( ) 0.82% of full scale over operating range ( ) 0.5% of full scale at 25 C...
Table B-3 Analog Input Module PPX:505–6108B Electrical Specifications Number of input points 8, single-ended Module width Single-wide –5 V to +5 V and 0 to 20 mA, or Signal range –10 V to +10 V (selected voltage range applies to all channels) Voltage accuracy ( ) 0.41% of full scale over operating range ( ) 0.25% of full scale at 25 C...
Table B-4 Analog Output Module PPX:505–6208A Electrical Specifications Output channels 8, single-ended, simultaneous voltage and current Module width Single-wide Signal range 0 to 10 VDC, 0 to 20 mA Voltage accuracy ( )1.45% of full scale over full temp. range ( )0.5% of full scale at 25 C Current accuracy ( )1.83% of full scale over full temp.range...
Table B-5 Analog Output Module PPX:505–6208B Electrical Specifications Output channels 8, single-ended, simultaneous voltage and current Module width Single-wide Signal range 0 to 10 VDC, 0 to 20 mA Voltage accuracy ( )1.45% of full scale over full temp. range ( )0.5% of full scale at 25 C Current accuracy ( )1.83% of full scale over full temp.range...
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Specifications Series 505 Analog I/O Modules User Manual Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
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SIMATIC is a registered trademark of Siemens AG. 500, 505, TISOFT, SOFTSHOP, and PEERLINK are trademarks of Siemens Energy and Automation, Inc. UL is a registered trademark of Underwriters Laboratories. Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...