Engine Installation - Pioneer 1200 Maintenance Service Manual

FE400 ENGINE
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Figure 13-10 Crankcase Cover Installation

ENGINE INSTALLATION

See General Warning, Section 1, Page 1-1.
1. Place engine onto engine mounting plate and tighten the mounting hardware (1, 2 and 5) to 21 ft-lb (28.4
N·m). Tighten nuts (6) to 17 ft-lb (23.1 N·m) (Figure 13-5, Page 13-6).
2. Install drive clutch. See Drive Clutch Installation, Section 17, Page 17-12.
3. Install drive belt. See Drive Belt Installation, Section 17, Page 17-4.
4. Install muffler. See Muffler Installation, Section 15, Page 15-1.
5. Install starter/generator and belt. See Starter/Generator Installation, Section 12, Page 12-9.
6. Install the powertrain. See Unitized Transaxle Installation, Section 16, Page 16-16.
7. Install oil drain plug in the crankcase and tighten to 20 ft-lb (27.1 N·m). Apply a light film of oil on the seal
of a new oil filter and install the filter on the crankcase. Fill the crankcase to the proper level with the cor-
rect type of oil (Figure 13-13, Page 13-10). See Periodic Lubrication Schedule, Section 10,
Page 10-2.
8. Check all hardware for proper torque/tightness.
9. Check engine oil level (Figure 13-12, Page 13-10).
9.1. Vehicle should be on a level surface when checking oil. Do not overfill.
10. Connect the battery cables, positive (+) cable first, and tighten terminals to 20 ft-lb (27.1 N·m). Coat ter-
minals with Battery Terminal Protector Spray (CCI P/N 1014305).
11. Adjust the engine RPM setting. See Engine RPM Adjustment, Section 14, Page 14-10.
12. Test-drive vehicle to ensure all systems are functional and correctly adjusted.
2003 Pioneer 1200/1200SE Gasoline Vehicle Maintenance and Service Manual
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Figure 13-11 Fan and Flywheel Assembly
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Engine Installation
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Page 13-9