Reverse Warning Buzzer - Pioneer 1200 Maintenance Service Manual

12
ELECTRICAL COMPONENTS: FE400 ENGINE
REVERSE BUZZER
LIMIT SWITCH
Figure 12-21 Lockout Cam and Reverse Buzzer
Lockout Cam Removal
1. Turn the key switch OFF and remove the key. Place the Forward/Reverse handle in NEUTRAL. Chock
the wheels.
2. Disconnect the battery cables as instructed (Figure 12-1, Page 12-1). See WARNING "To avoid unin-
tentionally starting..." in General Warning, Section 1, Page 1-2.
3. Remove the external snap ring (14) (Figure 12-22, Page 12-18).
4. Remove the plastic washer (12) and the spring (13).
5. Remove the cam (11).
Lockout Cam Installation
1. Install the cam (11) (Figure 12-22, Page 12-18).
2. Install the spring (13) and the plastic washer (12).
3. Install the external snap ring (14) into the groove on the shaft. The lockout limit switch should be activated
only when the Forward/Reverse handle is in NEUTRAL.
4. Connect the battery cables, positive (+) cable first, and tighten the terminals to 20 ft-lb (27.1 N·m). Coat
terminals with Battery Terminal Protector Spray (CCI P/N 1014305).

REVERSE WARNING BUZZER

See General Warning, Section 1, Page 1-1.
Testing the Reverse Warning Buzzer
See Test Procedure 20, Section 11, Page 11-41.
Reverse Warning Buzzer Removal
1. Turn the key switch OFF and remove the key. Place the Forward/Reverse handle in NEUTRAL. Chock
the wheels.
2. Disconnect the battery cables as instructed (Figure 12-1, Page 12-1). See WARNING "To avoid unin-
tentionally starting..." in General Warning, Section 1, Page 1-2.
3. Remove the dash panel. See Key Switch Removal on page 12-14.
4. Disconnect the wires from the reverse warning buzzer (2) (Figure 12-23, Page 12-19).
5. Remove the screw (3), nut (4), flat washer (6), and lock wassher (5) securing the buzzer to the vertical
frame support.
Page 12-18 2003 Pioneer 1200/1200SE Gasoline Vehicle Maintenance and Service Manual
FORWARD/REVERSE
ASSEMBLY
2
3
4
9
5
6
LOCKOUT
LIMIT SWITCH
Limit Switches
2
Figure 12-22 Lockout Cam
Reverse Warning Buzzer
4
FORWARD/REVERSE
ASSEMBLY
13
14
5
11
12