Pioneer 1200 Maintenance Service Manual page 124

11
TROUBLESHOOTING AND ELECTRICAL SYSTEM: FE400 ENGINE
TROUBLESHOOTING GUIDE
SYMPTOM
Starter/Generator does not charge
battery, continued.
Transmission does not engage or
disengage smoothly.
Excessive vehicle vibration.
Torque converter does not shift
smoothly.
Engine won't stop running.
Page 11-4 2003 Pioneer 1200/1200SE Gasoline Vehicle Maintenance and Service Manual
POSSIBLE CAUSES
Starter/generator belt is loose or slipping
Voltage regulator failed
Battery failed
Transmission shifter linkage is binding or
is out of adjustment
Idle RPM setting is set too high
Insufficient (low) level of lubricant or
wrong type of lubricant in transmission
Internal gears are damaged or worn
Synchronizer rings are worn, damaged or
jammed
Engine mounting nuts or bolts are loose
Snubber on frame is worn or damaged
Misaligned muffler mounting clamp
Damaged drive belt or starter belt
Damaged drive clutch
Damaged driven clutch
Damaged starter/generator pulley
RPM setting is incorrect
Drive belt is worn, cracked, glazed, or
frayed
Drive clutch malfunction
Driven clutch malfunction
Governor is sticking
Kill circuit wire is disconnected from the
ignition coil
Key switch failure
Carburetor is too lean; check main and
pilot jet sizes
Carburetor throttle stop screw out of
adjustment
Troubleshooting Guide
REFER TO
See Starter/Generator, Section 12,
Page 12-1.
Section 11 – Troubleshooting and
Electrical System: FE400 Engine
Test Procedure 12
Section 11 – Troubleshooting and
Electrical System: FE400 Engine
Test Procedure 1
See Forward/Reverse Shifter Cable
Adjustment, Section 16, Page 16-25.
Section 14 – Fuel System
See Unitized Transaxle Service,
Section 16, Page 16-3.
See Engines and Transaxles Manual
See Engines and Transaxles Manual
Section 13 – FE400 Engine
Section 13 – FE400 Engine
Section 15 – Exhaust System
Section 17 – Torque Converter
Section 17 – Torque Converter
Section 17 – Torque Converter
See Starter/Generator Removal,
Section 12, Page 12-1.
See Engine RPM Adjustment,
Section 14, Page 14-10.
See Drive Belt, Section 17, Page 17-3.
See Drive Clutch Cleaning and
Inspection, Section 17, Page 17-5.
See Drive Clutch Cleaning and
Inspection, Section 17, Page 17-5.
See Engines and Transaxles Manual
Section 11 – Troubleshooting and
Electrical System: FE400 Engine
Test Procedure 13
Section 11 – Troubleshooting and
Electrical System: FE400 Engine
Test Procedures 4 and 17
Section 14 – Fuel System
Section 14 – Fuel System