Combined strapping tool for steel strap (17 pages)
Summary of Contents for Titan T200/2
Page 1
Operating Instructions T200/2 Strapping head for plastic strap Important! Please do not throw away these instructions! The customer undertakes to make these operating instructions available and comprehensible to all operating and service personnel. B 010 - GB 22/10...
Safety instructions ...................... 6 Phases of life cycle of the strapping head ..............8 Technical data ......................12 5.1. Measurements and fitting dimensions T200/2 ............ 13 Components ......................14 6.1. Tensioning and transport system ............... 15 6.2. Sealing unit ......................16 Operation / settings ....................
The operating instructions must be available at the operating site of the strapping head T200/2. All persons working with the strapping head T200/2 must read the instructions carefully and observe them at any time. In particular this work includes operation, trouble-shooting and maintenance.
Page 5
Intended use This strapping head T200/2 is designed for installation into different strapping machines. The intended use of the T200/2 is the bundling, stacking and securing of packages by means of plastic strap. The strapping head must be operated in closed, dry rooms only. The admissible ambient temperature for operation of the strapping head is +5°C bis +40°C.
Check protective equipment, covers and sheathing of the strapping head before start. They must neither be loose nor removed. Do not reach into the strap channel area or under the package during the strapping operation. Caution! Danger of squeezing! T200/2 B 010 - GB 22/10...
Page 7
Consider the strong noise development during longer operations. Protect your health. Only use original TITAN spare parts! The use of spare parts other than TITAN excludes guarantee adjustments and liability. In automatic mode no squeezing points must occur between the indeed equipment (e.g.
For carrying the strapping head is provided with T-nuts (see picture). Eye bolts for load pick-up can be screwed in these T-nuts. Attention! Do not stand underneath the load during lifting and deposit. Advise persons standing in the danger zone to leave it. Minimum carrying capacity 75 kg. T200/2 B 010 - GB 22/10...
Page 9
Assembly of the strapping head must be carried out by qualified technical personnel only. Anchoring / Fixing: The measurements and fitting dimensions of the T200/2 (page 13) are mandatory for assembly. All measurements required for assembly are provided there. The strapping head must be fixed at the provided fixing points.
Page 10
Automatic mode: Automatic processing of all movements In automatic mode it must be observed that no squeezing points occur between the indeed equipment (e.g. roller conveyors) and the movable strapping head. T200/2 B 010 - GB 22/10...
Page 11
Likewise motors and electrical components such as control unit, switches and cables must be disposed of separately. Take such materials to the appropriate waste disposal. T200/2 B 010 - GB 22/10...
Kind of drive: 4 high-performance DC motors with permanent magnets Strap feeding speed: approx. 3.2 m/s Power supply: 24 V DC Power consumption: 25 A Output: 600 W Noise pressure level: approx. 85 dB (A) T200/2 B 010 - GB 22/15...
Components Casing Head channel Tensioning and transport system Pushbutton insertion of strap Pushbutton touch control cam gear Group of dies Sealing unit including cam gear T200/2 B 010 - GB 22/10...
6.1. Tensioning and transport system Proximity switch S4 strap tensioning Tensioning motor M3 Feed adjustment Transport motor M1 Tension wheel Counter wheel Transport wheel Counter wheel Roller guide T200/2 B 010 - GB 22/10...
Proximity switch S1 strap stop switch Sealing motor M4 Cam shaft Cam gear motor M2 Spring package Die guide Proximity switch S2 zero position Belt drive cam gear Proximity switch S3 cam gear position T200/2 B 010 - GB 22/10...
Operation / settings 7.1. Description of components The T200/2 consists of the following components: Tensioning and transport system: The transport system feeds the strap through the strap guide channel around the package and back to the strapping head. There the strap end activates the strap stop switch.
Pushbutton "strap insertion": When actuating the push-button "strap insertion" the function relating to the cam gear position is performed. The main function is the manual activation of the strap transport motor for strap insertion. T200/2 B 010 - GB 22/10...
Push the strap as shown in the below figure into the strapping head. The strap is fed-in by pressing the push-button "strap insertion". Wear protective gloves because the strap may slide through the hand! T200/2 B 010 - GB 22/10...
Prior to any settings or adjustments the strapping head must be disconnected from the power supply. The strapping head T200/2 can process strap of 9, 12 and 16 mm width. Therefore it is required to adjust or modify the strapping head according to the respective strap width.
Page 21
Remove screw (B). Then loosen the lateral screws (C). However, do not remove them. Remove the cover plate. T200/2 B 010 - GB 22/10...
Page 22
Open counter plate (F). Mount the relevant strap guide (G). Adjust the strap guides (H + I) so that the strap is led through the middle of strap guide (G). The strap must move easily between the strap guides. Close counter plate (F). T200/2 B 010 - GB 22/10...
Feed adjustment (J) must be set so that the strap is guided safety through the strap channel Setting the strap tension 7.6. The strap tension is set by means of a potentiometer at the operator panel. T200/2 B 010 - GB 22/10...
Worn parts impair the joint efficiency and affect the safe transport of the packing item. Disregarding these instruction may result in faults or injuries. Use original TITAN spare parts only! The use of spare parts other than TITAN excludes guarantee adjustments and liability. Attention! In order to achieve a high operational availability of the strapping head only use TITAN strapping material for automatic units.
Use strap for automatic units. sabre). Mismatch at the channel Align transitions. transitions (joint edges). The transport wheel does not Increase the feed to the feed the strap. transport wheel. T200/2 B 010 - GB 22/10 B 010 - GB 22/10...
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