IAI RCON-GW First Step Manual

-GW/GWG,
Gateway Unit, Terminal Unit
First Step Guide Second Edition
Thank you for purchasing our product.
Make sure to read the Safety Guide and detailed Instruction Manual (DVD) included with the
product in addition to this First Step Guide to ensure correct use.
This Instruction Manual is original.
Warning: Operation of this equipment requires detailed installation and operation instructions
which are provided on the DVD Manual included in the box this device was
packaged in. It should be retained with this device at all times.
A copy of the DVD Manual can be requested by contacting your nearest IAI Sales
Office listed at the back cover of the Instruction Manual or on the First Step Guide.
• Using or copying all or part of this Instruction Manual without permission is prohibited.
• The company names, names of products and trademarks of each company shown in the sentences
are registered trademarks.
RCON System is constructed not only with the Gateway Unit (RCON-GW/GWG) and Terminal Unit (RCON-
GW-TR) that are explained in this manual, but also with Driver Unit (RCON-PC/PCF/AC/DC/SC), Power
Supply Unit (RCON-PS2), Simple Absolute Unit (RCON-ABU), Fan Unit (RCON-FU), Extension Unit
(RCON-EXT) and SCON Controller (SCON-CB-*-RC) to connect to the extension unit. Please refer to First
Step Guide and Instruction Manual (DVD) of each device for additional instruction related to that device.
Gateway Unit is a communication unit to be connected to the field network and must be located on the left
end of the RCON System.
The terminal unit is a terminal resistor that should be allocated at the right end of RCON System.
Gateway Unit
Extension
Unit
Product Check
This product is comprised of the following parts if it is of standard configuration.
If you find any fault in the contained model or any missing parts, contact us or our distributor.
1. Parts
No. Part Name Model Number
Refer to "How to read the model
1 RCON Gateway Unit
plate", "How to read the model code"
Accessories
Terminal Unit
2 RCON-GW-TR
(Terminal Resistance)
3 Fan Unit RCON-FU
DFMC1.5/5-ST-3.5
4 System I/O Connector
(Manufactured by PHOENIX CONTACT)
5 Dummy Plug DP-5
CC-Link Connector MSTB2.5/5-STF-5.08 AU
6
(Enclosed for CC-Link Type) (Manufactured by PHOENIX CONTACT)
DeviceNet Connector MSTB2.5/5-STF-5.08 AU M
7
(Enclosed for DeviceNet Type) (Manufactured by PHOENIX CONTACT)
8 First Step Guide ME0382
9 Instruction Manual (DVD)
10 Safety Guide M0194
(4) System I/O Connector (5) Dummy Plug (6) CC-Link Connector
2A
2. Teaching Tool (Please purchase separately)
A teaching tool such as PC software is necessary when performing the setup for position setting, parameter
setting, etc. that can only be done on the teaching tool. Please prepare either of the following teaching tools.
No.
1 PC Software (Includes USB Exchange Adapter + USB Cable + Peripheral Communication Cable)
-GW-TR
2 Touch Panel Teaching Pendant TB-02 (Standard/ Dead Man's Switch Mounted)
3 Touch Panel Teaching Pendant TB-03
3. Instruction manuals related to this product, which are contained in the instruction manual (DVD).
No.
1 RCON System Instruction Manual
2 SCON-CB/CGB/LC/LCG Controller Instruction Manual
3 PC Software RCM-101-MW/RCM-101-USB Instruction Manual
Touch Panel Teaching Pendant TB-02 Applicable for Position Controller Instruction
4
Manual
Touch Panel Teaching Pendant TB-03 Wired Link Applicable for Position Controller
5
Instruction Manual
4. How to read the model plate
Model Plate (Large)
Refer to "External Dimensions"
for the attached position.
Model
Serial Number
Mark
Fan Unit
5. How to read the model code
Terminal Unit
< Series >
<Type>
GW : Standard Type
GWG : Safety Category Compliant Type
<I/OType>
CC : CC-Link Connection Type
DV : DeviceNet Connection Type
EC : EtherCAT Connection Type
PR : PROFIBUS-DP Type
Driver Unit
Remarks
1
Select-TRN (with no terminal
1 unit) in the option if it is not
necessary
*1 Indicate number of units in
*1
the option
Recommended Cable Size
1
2
0.5 to 1.25mm (AWG20 to 16)
For the safety category
1
compliant type
Terminal Resistance (130Ω/110Ω)
enclosed one unit each
1
Recommended Cable Size
0.3mm 2 (AWG22)
Recommended Cable Size
1
0.3mm 2 (AWG22)
1 This Manual
1
1
(7) DeviceNet Connector
Part Name
RCM-101-USB
Name
Model Plate (small)
It is attached on the
bottom of the panel
front face.
Model Code (Partially)
Explanation of Mark
Use IAI specified cables only.
R C O N - G W G - P R T - F U 4 - * *
<Identification for IAI use only>
* There is no identification in
some cases
<Option>
ET : Equipped with Ethernet
FU* : Equipped with Fan Unit
CIE : CC-Link IE Field Connection Type
(* : Indicate number of units to mount from
1 to 8 after FU)
EP : EtherNet/IP Connection Type
TRN : With No Terminal Unit
PRT : PROFINET IO Connection Type
Basic Specifications
1. Specifications of Power Supply
Model
Item
Power Input Voltage Range 24V DC ±10%
TB-02/TB-02D
Supply Current Refer to "Current Amperage" in RCON Driver Unit First Step Guide (ME0383)
TB-03
Current Amperage Refer to "Current Amperage" in RCON Driver Unit First Step Guide (ME0383)
In-Rush Current Refer to "Current Amperage" in RCON Driver Unit First Step Guide (ME0383)
Instantaneous Power Outage Endurance By 24V power supply
Manual No.
Protection Function against Electric Shock Class Ⅲ
ME0384
2. Specifications of Control Part
ME0340
Item
ME0155
Number of Controlled Axes 1 to 16 axes
ME0355
Position data and parameters are saved in the nonvolatile memory.
Data Memory System
(There is no limitation in number of writing)
ME0376
SIO Interface (T. P. Connector) Communication System: RS485, Baud Rate: 9.6/19.2/38.4/57.6/115.2/230.4kbps
SIO Interface (USB Connector) Communication System: USB, Baud Rate: 12Mbps
PIO Interface None
Conformed Extension I/O Interface CC-Link, CC-Link IE Field, DeviceNet, EtherCAT, EtherNet/IP, PROFIBUS-DP,
(Field Network Interface) PROFINET IO
Pulse Train Type Unavailable to Control
Brake Output Voltage 24V DC ±10%
Calendar Feature Maintained Duration: Approx. 10 days, Charge Time: Approx. 100 hours
Applied Safety Category B (Safety category applicable type is capable to achieve 4 with external circuit)
Driver Source Cutoff System Drive source cutoff with semiconductor (Power MOSFET)
Stop Input Break Contact Input
Stop Action Turning servo OFF + Drive source cutoff
Enable Input None
T. P. Enable Input Available
Serial Number
Enable Action Turning servo OFF
Protective functions Overcurrent, temperature error, encoder line breakage and overload
Preventive / Predictive Maintenance Feature Electrolytic capacitor capacity dropdown and Fan revolution dropdown
LED Display Refer to section in "Troubleshooting (LED Display)"
Brake Compulsory Release Feature Brake release switch equipped on driver unit
Jog Jog switch equipped on driver unit
Oversea Certifications CE Marking, UL Standard
3. Environmental Specifications
Item
Environment of Use Pollution Degree 2
Surrounding Air Temperature 0 to 55°C
Surrounding Humidity 85% RH or less (non-condensing)
Peripheral Ambience of Use Refer to "Installation Environment"
Surrounding Storage Temperature -20 to 70°C
Frequency 10 to 57Hz/Swing width: 0.075mm
Vibration Durability Frequency 57 to 150Hz/Acceleration: 9.8m/s
XYZ Each direction Sweep time: 10min. Number of sweep: 10times
Protection Class IP20
Altitude 1000m
Cooling Method Natural air-cooling
Dielectric Withstanding Voltage Between power supply terminal and FG 500V DC 10MΩ or more
Names for Each Part
Ethernet Connector
AUTO/MANU Switch
T.P. (SIO) Connector
USB Connector
System I/O Connector
Motor Power Supply
Connector
Control Power Supply
Connector
Front
Specification
Specification
Specification
2
Field Network
T RUN LED
Connector
SYS LED
STOP LED
MODE LED
C ERR LED
STATUS 0 LED
STATUS 1 LED
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