Subscribe to Our Youtube Channel
Related Manuals for HygroMatik StandardLine SLE 02
Summary of Contents for HygroMatik StandardLine SLE 02
- Page 1 FlexLine StandardLine Electrode Steam Humidifier Manual ÁSLE.CSA|È SLE.CSA IMPORTANT: READ AND SAVE THESE INSTRUCTIONS E-8881752...
- Page 2 Current version of this manual can be found at: www.hygromatik.de/us HygroMatik GmbH grants the legal user of this product [or device] the right to use the work(s) solely within the scope of the legitimate operation of the product [or device]. No other right is granted under this licence.
-
Page 3: Table Of Contents
1. Introduction ........................6 1.1 Typographic Distinctions ....................6 1.2 Documentation ........................6 1.3 Symbols in Use ......................... 6 1.3.1 Specific Symbols related to Safety Instructions ............. 6 1.3.2 General Symbols ......................6 1.4 Intended Use ........................7 2. Safety Instructions ......................8 2.1 Guidelines for Safe Operation ................... - Page 4 6.5 Water connections final check ................... 27 7. Electrical connection ......................28 7.1 Electrical installation approach ..................28 7.2 Cable connections ......................29 7.3 Connection of interlock (safety) system ................30 7.4 Control signal ........................30 7.4.1 1-step operation ......................30 7.4.2 Operation with an active humidity sensor or external controller ........
- Page 5 12.1 Error handling ........................69 12.1.1 Table of possible faults and related error codes ............69 12.2 Table of functional disrup-tions ..................72 13. CSA Certificate of Compliance ..................75 14. Spare Parts ........................78 15. Technical specifications ....................81 16.
-
Page 6: Introduction
Retention Please retain these operating instructions in Dear Customer, a secure, always accessible location. If the Thank you for choosing a HygroMatik steam product is resold, turn the documentation humidifier. over to the new operator. If the documenta- tion is lost, please contact HygroMatik. -
Page 7: Intended Use
The following applies to the StandardLine device series: Please read the explanations of parameters "2-1" and "2-2" in the section "Detailed parameter descriptions" in this manual. Proper usage also comprises the adherence to the conditions specified by HygroMatik for: • installation • dismantling •... -
Page 8: Safety Instructions
2. Safety Instructions 2.1.3 Unit Operation These safety instructions are required by law. They promote workplace safety and accident prevention. Risk of scalding! Uncontrolled hot steam escape in case of 2.1 Guidelines for Safe Opera- leaking or defective components possible. tion Switch off unit immediately. -
Page 9: Mounting, Dismantling, Maintenance And Repair Of The Unit
(such as grounding resistance). The HygroMatik steam humidifier is IP20 pro- tected. Make sure that the unit is not object to Use only original fuses with the appropriate dripping water in the mounting location. -
Page 10: Transport
3. Transport Time limits for filing freight claims with ship- ping companies are*: 3.1 Overview After receipt of Shipping company goods Proceed carefully when transporting the Carriers no later than 4 days steam humidifier in order to prevent damage Parcel service immediately due to stress or careless loading and unload- ing. -
Page 11: Functional Description And Device Composition
Making use of the frictional heat caused by current flow in a water tank The HygroMatik humidifier utilizes the con- Starting with the manufacturing date of 11/ ductivity normally present in tap water for 2018, the steam humidifiers SLE45 and steam production. -
Page 12: Operating Sequence
4.3 Operating sequence With normal water quality the blow-down loss rate lies between 7 and 15 % of the amount of steam produced. Depending on water By pressing the control switch („Pos. I”) the quality, a full steam cylinder blow-down is run humidifier is turned on. -
Page 13: Mechanical Installation
• Protection class IP20 • By design, HygroMatik steam humidi- fiers are not qualified for outdoor instal- lation (electronical components and water-bearing parts may be damaged) • Ambient temperature must lie between +5 and +40 °C (+41 and +104 °F) in... -
Page 14: Dimensions And Mounting Directions
X [mm/inch] Y [mm/inch] Z [mm/inch] A [mm/inch] B[mm/inch] SLE 02 350/~13.8 375/~14.8 245/~9.6 295/~11.6 372/~14.7 SLE05-SLE10 350/~13.8 535/~21 245/~9.6 295/~11.6 535/~21 SLE15-SLE30 425/~16.7 695/~27.4 320/~12.6 370/~14.6 695/~27.4 SLE45-SLE65 590/~23.2 790/~31.1 415/~16.3 535/~21 787/~31 Detailed measurements under https://www.hygromatik.com/files/pdf/hygromatik-standardline-dimensionsv11.pdf 3D models under https://www.hygromatik.com/en/downloads Page 14... - Page 15 Wall clearances For wall mounting drill measures, please consult the table above (measure A). In case When mounting the steam humidifier, the of no suitable wall available for mounting the wall clearances shown in the fig. below must unit, it is recommended that installation is be obeyed: made on brackets firmly anchored in the floor.
-
Page 16: Unit Installation Check
5.2 Unit Installation Check Before start-up, pls. check proper unit instal- lation following the list below: Unit perpendicularly aligned in both the vertical and horizontal axis ? All clearances obeyed? Steam hose installed with a 5 - 10 % minimum incline/decline (see chap- ter "Steam line“) ? Condensate hose features a loop functioning as a steam barrier (see... -
Page 17: Absorption Distance Nomogram
5.2.1 Absorption Distance Nomogram Source: Henne, Erich: Luftbefeuchtung (Air Humidification), 3 Edition 1984 (Page 101), Olden- bourg Industrieverlag, Munich Page 17... -
Page 18: Absorption Distance Bn
5.3 Absorption Distance B • quantity of steam introduced The "absorption distance" (B ) is defined as kg/h. the distance from the steam feed to where the steam is completely absorbed in the • air speed w in m/s in air duct treated air. -
Page 19: Steam Manifold
5.4 Steam Manifold Water drain • It is advisable to provide a water drain 5.4.1 General installation guidelines within the absorption distance inside the air duct. Though not of relevance When installing steam manifolds, pls. follow here, we point out that this is a must these guidelines: when the accordance to the German Association of engineers (VDI) guide-... - Page 20 Minimum distance for condensation Air flow avoidance: direction = 210mm/8.3 inch: „Steam manifold - Next steam manifold“ distance = 120mm/4.7 inch: „Lowest steam manifold - Duct bottom plane“ distance = 120mm/4.7 inch: „Highest steam manifold - Duct ceiling plane“ distance Steam manifold arrangement for special air duct shapings flat...
- Page 21 Vertical steam manifold installation Number and size of the steam manifolds available as well as the nominal diameter Steam manifold arrangement of the repective steam and condensate hoses may be taken from the table below: Model Steam Steam Conden- Air flow manifold hose sate...
-
Page 22: Steam Line And Condensate Hose Layout
HygroMatik steam humidifier (do not with a ANSI drill size „O“ drill. To do so, the restrict the cross-section, otherwise... -
Page 23: Steam Line And Condensate Hose Installation Types
5.5.3 Steam line and condensate Installation type 2 hose installation types Steam manifold is positioned less than 500 mm above or below device upper Installation type 1 edge: Steam manifold is positioned more than 500 mm above device upper edge: »... -
Page 24: Water Connection
6. Water connection • As installation or retrofit option, the DVGW-conform HyFlow system sepa- rator is available for the HygroMatik electrode steam humidifiers (except SLE 02). Risk of scalding! Very hot water to be found in and around the •... -
Page 25: Operation Of Electrode Steam Humidifier With Softened Water
Foreign material in water supply pipe may quency. cause premature wear of the solenoid valve. Even if the HygroMatik steam humidifier is Flush the water supply pipe before making supplied with partially softened water, the connection to the solenoid valve. This is of... -
Page 26: Water Discharge
Guidelines for water discharge composi- 3/4” connection tion the numbers refer to the exploded view in the chapter with the same name. • Use original HygroMatik water drain hose • Do not buckle drain hose • Use a drain pipe and outlet pipe made... -
Page 27: Water Connections Final Check
1000 mm (10 to 40 inch) length into HyCool (not available for FLP-XX-TPRO a pressure-free outlet according to units), HygroMatik offers an option for limi- DIN EN 1717. The hose must be ting the steam humidifier wastewater temper- guided sideways of the humidifier to... -
Page 28: Electrical Connection
• Electric connector cables to be laid pro- fessionally HygroMatik recommends the use of slow • Install the electrical connections accor- blowing up to middle time-lag main fuses ding to the wiring diagram (only applies to the a.m. -
Page 29: Cable Connections
7.2 Cable connections Characteristics of metric cable connec- The table below shows the quantities and tions dimensioning of the cable connections pro- Thread Wrench Cable diameter vided by the various StandardLine housing size [mm/ supported [mm/in.] types. in.] M16x1.5 20/~ .79 4.5 - 10/~ .18 - .39 Model M25x1.5... -
Page 30: Connection Of Interlock (Safety) System
7.3 Connection of interlock 7.4 Control signal (safety) system As described in the „Unit Control“ chapter, section „Provider level submenue and its parameters“, the unit control type is deter- mined by parameter „1-2“, „control signal“. In accordance with the control type selected, Risk of electrical shock! terminal wiring of the connection terminal (s. -
Page 31: Wiring For Control Signal And Safety (Interlock) System For Multiple Devices
7.5 Connection diagram Active r.h. sensors need an external supply Pls. find the full wiring diagram in the „Unit voltage. For that purpose, terminal 3 has a control“ chapter, section „Mainboard connec- +20 VDC offering. tions“ of this manual. 7.6 Electrical installation check Humidity sensor Terminal strip list... -
Page 32: Commissioning
8. Commissioning Steam production may show a delay of up to 20 mins. Risk of operating error! Start-up of the unit is restricted to expert staff only (electricians or expert personnel with equivalent training). » Allow all electrical functions to termi- nate in their programmed order. -
Page 33: Maintenance
9. Maintenance Since steam and condensate hoses are sub- ject to wear as well, hoses must also be 9.1 General checked regularly. For the achievement of a long unit life span, Seals are wear parts. As such, seal integrity regular maintenance is a must. Maintenance checks and replacement, if required, is also a works to be performed refer to unit assem- part of the regular maintenance work. -
Page 34: Maintenance Frame Work
9.2 Maintenance frame work Mineral deposits precipitate and crystallize very differently in different types of water, even when two types have the same conduc- tivity and hardness levels (the various con- stituents in the water interact differently). Instructions on maintenance and cleaning intervals, or on electrode service life, are based entirely on empirical data. -
Page 35: Removal And Reinstallation Of The Steam Cylinder
9.3 Removal and reinstallation of the steam cylinder Risk of eye injuries! Current clamp The clips that fix the steam cylinder halves have sharp edges and can jump off during dismantling. Eye injuries are possible. Wear proper PPE (Personal Protection Equip- ment)! Verify safe isolation Steam cylinder removal... - Page 36 Remove clip from steam Disconnect cabling hose adapter Remove cylinder flange clamps Push clip onto adapter outside of unit housing Separate cylinder halves Lift steam cylinder from cylinder base Remove o-ring in use Page 36...
- Page 37 Reinstallation Insert new o-rings in steam hose adapter and cylinder base positions Insert new o-ring When re-assembling the cylinder, brackets and reinforcement joints of the two cylinder parts must be aligned. Place cylinder vertically in cylinder base Join cylinder halves and affix with clamps Reconnect electrode cabling Remove o-rings in use...
- Page 38 The electrode connections must not show any signs of corrosion. Replace plugs, if required. Plugs must sit firmly on the elec- trode pins and must be pushed down as far as they will go. » Reattach Super Flush solenoid hose Activate main circuit breaker (if applicable) to steam cylinder bot- tom stub.
-
Page 39: Steam Cylinder, Electrodes And Cylinder Base Cleaning
9.4 Steam cylinder, electrodes Electrode cleaning and cylinder base cleaning » Clean the sensor electrode until metallically bright. » Clean electrodes and check elec- For cleaning, mechanical removal of the trode wear (s. „Changing electro- deposits is usually sufficient. des“ section). Cylinder base cleaning Risk of functional disruption! »... -
Page 40: Solenoid Valve Removal/Reinstallation And Fine Filter Cleaning
9.6 Solenoid valve removal/rein- » Reattach connecting hose (20) to cylinder base using clamp. stallation and fine filter clea- ning » Turn on water tap. » Switch on unit and check for leaka- ges after 15 to 30 mins of operation. Risk of electrical shock! Hazardous electrical voltage! Follow safety instruction for work on live com-... -
Page 41: Cleaning Of Blow-Down Pump
9.7 Cleaning of blow-down pump Removal and cleaning » Remove steam cylinder as descri- bed in „Removal and reinstallation of steam cylinder“ section. » Detach adapter (30) from pump (32). » Detach electrical cable from pump. » Unscrew mounting screws from housing bottom plate (safe vibration buffer, bolts and washers for rein- stallation) and pull pump out of cylin-... -
Page 42: Inspection Of Hoses
Two-fold sealing of the electrodes for the to the (grey) sensor electrode hand nut. steam cylinder CY45/2 (SLE50/65) » Hand tighten the nuts (49). » Use solvent-free, HygroMatik-qual- » Unscrew hand nuts ity o-rings (for flange, electrodes, cylinder base and steam hose adapter). »... -
Page 43: Functional Check
9.10 Functional check Genuine electrode length » Run the system with maximum out- Hygromatik large area electrodes made from put for a couple of minutes stainless steel have the following genuine » Check safety devices. lengths: » Check hose connections and seals for leakage. -
Page 44: Dismantling
Dismantling Once the steam humidifier will no longer be used, dismantle (demolish or scrap) it by fol- lowing the installation procedures in reverse order. Dismantling of the unit may only be per- formed by qualified personnel. Electrical dis- mantling may only be performed by trained electricians. -
Page 45: Unit Control
PCB. Another relay serves for sig- nalling purposes (factory setting is „collective 11.1 General description fault“). Operation of the HygroMatik steam humidifier As an ordering option, for provision of 2 addi- is under microprocessor control. tional switching functions, a pair of relays of... -
Page 46: Wiring Diagrams
11.1.1 Wiring Diagrams Page 46... - Page 47 Page 47...
- Page 48 Page 48...
- Page 49 Page 49...
-
Page 50: Mainboard Inputs And Outputs
11.1.2 Mainboard inputs and outputs 11.1.2.2 System interfaces Power supply and safety interlock 11.1.2.1 Customer side interfaces ST01: • 4-pin plug connection with screw termi- Inputs nal adaptor for L and N power connec- tion and safety interlock („Terminals 1/ ST08: 2“) •... -
Page 51: Control Operation
11.2 Control operation User level 11.2.1 Principal user guidance From standard display (actual steam output) user level may be accessed by pressing any On powering up the steam humidifier, the key on the control panel. On user level, software version is shown in the display for a among other information reading values r01 few seconds. -
Page 52: Menu Tree
11.2.3 Menu tree User level Provider level 1-1 Power limitation r01 Status 1-2 Control signal 1-Control r02 Error 1-3 Correction of input stage r03 Act. steam output [kg/h] 1-4 Filter input stage r04 Act. steam output [lbs/h] r05 Actual current [A] 2-1 Corr. -
Page 53: The Control Panel
11.3 The control panel Icons state table permanently lit flashing Steam produc- Cylinder full tion active In conjunction with error icon: Fault steam pro- duction Main contactor Fault main con- active tactor The control panel comprises 3 sections: • the ESC, SET, control keys Filling active Fault filling... -
Page 54: Navigation Within A Menu
11.4 Navigation within a menu Provider level code entry and setting a parameter „ / “ » Using the keys, scroll until User level entry „P00“ is displayed and confirm with the SET key. „00“ is displayed. Standard display during normal operation is »... -
Page 55: Tabular Representation Of Reading Value List And Provider Level Submenus
11.5 Tabular representation of reading value list and provi- der level submenus For a detailed description, pls. refer to the respective sections within this chapter. 11.5.1 The reading value list From normal operation, the user may access the reading value index „r01“ (Status) by pressing any key. -
Page 56: Provider Level Submenus And Relating Parameters
11.5.2 Provider level submenus and relating parameters Detailed parameter descriptions may be found in the section „Detailed parameter description“ further down in this chapter. The „Setting options“ column indicates the preset- tings available or the range of values to be chosen from. - Page 57 Submenu „Blow-down“ (Group 2) Par. Denomination Setting options Code Correction partial blow-down -5...+5 Fs = 0 Correction full blow-down -5...+5 Fs = 0 Switch stand-by blow-down 0=off, 1=on Fs = 1 Waiting time stand-by blow-down 0.1...48.0 Fs = 24.0 Switch dead leg flushing 0=off, 1=on Fs = 0 Interval dead leg flushing [h]...
- Page 58 Submenu „Functions“ (Group 5) Par. Denomination Setting options Code Switch stand-by heating 0=off, 1=on Fs = 0 Interval stand-by heating [min] 1...999 Fs = device dependant Stand-by heating [s] 1...999 Fs = device dependant Basic relay 0 = Collective fault 1 = Stand-by 2 = No demand 3 = Humidifying...
-
Page 59: Exemplary Variation Of A Parameter Setting
11.6 Exemplary variation of a parameter setting Example: Control signal is to be changed from „Ext. controller, 0 ...10 V“ („1-2“ = „1“) to „PI controller, 0 ...10 V“ („1-2“ = „4“). The steps below make an essential change to a control parameter. If this is not intended, be sure to reestablish the original setting after changing it for exercising purposes. -
Page 60: Detailed Description Of The User Level Reading Values And Settings
20 s time frame, „No Modbus“ is shown as the device status and steam production is stopped (for details, see dedicated Modbus docu- mentation available from HygroMatik GmbH). Stand-by When in stand-by heating mode, status code 07 is heating displayed during steam production. - Page 61 Reading value pointer Explanation Blow-down cate- Initial blow- After switching the device on, a blow-down gory down sequence is run with the parameter set for partial blow-down. Partial blow- A partial blow-down is run in order to achieve cylin- down der water concentration reduction.
- Page 62 Reading value pointer Explanation Service category Service The service threshold for the steam amount pro- steam duced as preset in 3-3 (SI units) or 3-4 (imperial amount units) was exceeded. The service icon in the display is permanently lit for the time the message is active. The status message may be reset by setting param- eter 3-1 to „1“.
- Page 63 Reading value pointer Explanation r15 Ω-Signal Input signal measured at terminal ST807 [Ω] Set value Explanation P00 Code level Allows provider level access by code input (Code „10“) or limitation to user level (Code „0“). Provider level is exited automatically after 10 mins without a keystroke.
-
Page 64: Detailed Parameter Descriptions
11.8 Detailed parameter descrip- tions Group Par. Denomina- Description tion Control Power limita- Power limitation allows scaling down the max. tion (steam) output within a range of 25 to 100 %, which may be necessary for a better control performance. The actual steam output is determined by the con- trol signal. - Page 65 Group Par. Denomina- Description tion Blow-down Correction full see correction partial blow-down blowdown Switch stand- Should steam humidifier operation be prospectively by blow-down halted for a longer period of time, blowing-down the cylinder water is advisable in order to comply with the VDI 6022 hygiene regulations prescribing the prevention of microbial contamination of residual water.
- Page 66 Group Par. Denomina- Description tion Service Reset steam- On finishing maintenance work, the service interval service inter- is to be reset (the service icon is blanked if it was illuminated before). Reset K1 Main contactor switching cycles are monitored and service inter- compared to the life expectancy figure supplied by the part‘s manufacturer.
- Page 67 Group Par. Denomina- Description tion Functions Switch stand- Stand-by heating is enabled or not (0= off, 1=on). by heating Interval Parameter 5-2 determines the interval time between stand-by heating phases when stand-by heating was heating enabled. On-time Parameter 5-3 sets the heating on-time when Stand-by stand-by heating was enabled.
- Page 68 Group Par. Denomina- Description tion Functions Basic relay (37) HyCool: Relay is energised for switching on allocation HyCool-function solenoid valve. (ctd.) (60) Blow-down off: Relay is energised when not pumping. (61) Blow-down on: Relay is energised when pump- ing takes place. (62) Partial blow-down: Relay is energised when a partial blow-down is run.
-
Page 69: Trouble Shooting
12. Trouble shooting 12.1 Error handling On occurance of a fault, steam production is stopped. The control panel display is switched to error code output. In the same instance, the general fault icon starts flashing. On „Steam production“, „Main contactor“, „Filling“... - Page 70 Icons Error message Possible cause Counter measure Filling • Soleneoid valve or water • Clean water supply line supply line contaminated or and/or solenoid valve; Filling was not successful, defective replace solenoid valve, if i.e. the expexted filling defective level was not achieved •...
- Page 71 Icons Error message Possible cause Counter measure Cylinder full • Check blow-down pump, • Check feed water qual- Sensor electrode conti- drainage system and steam nously signals full cylinder cylinder for hardeners and for 60 mins clean • Electrodes used up •...
-
Page 72: Table Of Functional Disrup-Tions
12.2 Table of functional disrup- tions Problem Possible cause for faulty situation Counter measure • Output limitation parameter setting im- • Check 1-1 parameter setting Set humidity level not reached peds full power output • Nominal unit output insufficient • Check unit technical data, air- flow and secondary airflow •... - Page 73 Problem Possible cause for faulty situation Counter measure • Hose clamps on steam and/or conden- • Tighten clamps Water leaks from steam cylinder sate hose not tightened upper part • Steam hose adapter not properly fit or • Replace O-ring (if required) and O-ring not replaced ensure proper adapter installa- tion...
- Page 74 Problem Possible cause for faulty situation Counter measure • • No steam exit Steam pipe improperly laid (water bag). Rerun steam hose according to from steam mani- guide lines fold • • Water exits peri- Excess pressure in duct system (max. Consult your expert dealer if odically from overpressure is 1200 Pa)
-
Page 75: Csa Certificate Of Compliance
Certificate: Project: 70115693 Date Issued: 2016-12-30 Issued to: Hygromatik GmbH Lise-Meitner Strasse 3 Henstedt-Ulzburg, D-24558 GERMANY Attention: Michael Lutkemann The products listed below are eligible to bear the CSA Mark shown with adjacent indicators 'C' and 'US' for Canada and US or with adjacent indicator 'US' for US only or without either indicator for Canada only. - Page 76 Certificate: 1887098 Master Contract: 238708 70115693 Date Issued: 2016-12-30 Project: Notes: Model designation may be followed by suffix letters and numbers denoting type of control, supply voltage, number of phases. Installation of the equipment in the field is subject to acceptance by the local inspection authority. APPLICABLE REQUIREMENTS CSA Std C22.2 No.
- Page 77 Supplement to Certificate of Compliance Certificate: 1887098 Master Contract: 238708 (238708) The products listed, including the latest revision described below, are eligible to be marked in accordance with the referenced Certificate. Product Certification History Project Date Description 70115693 2016-12-30 Update Report 1887098 to add new models series FLE and SLE, those are similar to existing models.
-
Page 78: Spare Parts
14. Spare Parts SLE05 SLE02 SLE15 SLE20 SLE30 SLE45 SLE65 Article No. Description SLE10 Steam generation general B-3204047 Sensor electrode compl. with hand nut B-3204027 Sensor electrode compl. with hand nut B-2204075 Sensor electrode compl. with hand nut B-3216021 Flange clamp set, 24 pc E-3220002 Cylinder base E-2206090... - Page 79 SLE05 SLE02 SLE15 SLE20 SLE30 SLE45 SLE65 Article No. Description SLE10 Steam generation with electrical supply between 208V and 240V Steam cylinder CY2 DN20 GRP SP-01-00000 Steam cylinder CY8 DN40 GRP SP-03-00001 Steam cylinder CY17 DN40 GRP SP-04-00000 Steam cylinder CY17 DN40 GRP SP-04-00001 Steam cylinder CY45 2xDN40 GRP SP-06-00001...
- Page 80 „Contact“ tab. Your spare parts order may as well be directed per e-mail to the HygroMatik main office using the address hy@hygromatik.de. Please make sure to specify your unit model and serial number.
-
Page 81: Technical Specifications
15. Technical specifications Page 81... -
Page 82: Exploded View
16. Exploded view The number of steam outlets and the size of their connections can be found in the technical data. Page 82... -
Page 83: View Of Housing
17. View of housing This figure shows an example of one of the smaller unit sizes of the StandardLine series. Page 83... - Page 84 Lise-Meitner-Str.3 • D-24558 Henstedt-Ulzburg Phone +49(0)4193/ 895-0 • Fax -33 eMail hy@hygromatik.de • www.hygromatik.com member of CAREL Group Ein Unternehmen der Gruppe 100%...
Need help?
Do you have a question about the StandardLine SLE 02 and is the answer not in the manual?
Questions and answers