Bosch rexroth VT-SVTSY-1 Operating Instructions Manual

Bosch rexroth VT-SVTSY-1 Operating Instructions Manual

Service case with test device for servo valves without integrated electronics

Advertisement

Quick Links

Service case with test device
for servo valves without
integrated electronics
Type VT-SVTSY-1
HAD6100_99
Operating instructions
RE 29681-B/11.2019
English

Advertisement

Table of Contents
loading

Summary of Contents for Bosch rexroth VT-SVTSY-1

  • Page 1 Service case with test device for servo valves without integrated electronics Type VT-SVTSY-1 Operating instructions RE 29681-B/11.2019 English HAD6100_99...
  • Page 2 © This document, as well as the data, specifications and other information set forth in it, are the exclusive property of Bosch Rexroth AG. It may not be reproduced or given to third parties without its consent.
  • Page 3: Table Of Contents

    10.1 Cleaning and care 10.2 Repair 10.3 Spare parts Demounting and replacement 11.1 Required tools 11.2 Preparing demounting 11.3 Preparations for storage and further use Disposal 12.1 Environmental protection 12.2 Return to Bosch Rexroth AG 12.3 Packaging RE 29681-B/11.2019; VT-SVTSY-1-1, Bosch Rexroth AG...
  • Page 4 4/28 12.4 Materials used 12.5 Recycling Extension and modification Troubleshooting 14.1 How to proceed for troubleshooting Technical data Annex 16.1 List of addresses Bosch Rexroth AG, VT-SVTSY-1-1; RE 29681-B/11.2019...
  • Page 5: About This Documentation

    5.5 “Overview of servo valves suitable for being tested“ on page 18. ▶ Bosch Rexroth data sheets are available online at www.boschrexroth.com/mediadirectory Table 1: Required and supplementary documentation...
  • Page 6 Table 4: Designations Designation Meaning Test device Device included in the scope of delivery for testing valves RE xxxxx Rexroth document in English language 1.3.4 Abbreviations The following abbreviations are used in this documentation: Bosch Rexroth AG, VT-SVTSY-1-1; RE 29681-B/11.2019...
  • Page 7: Safety Instructions

    2.2 Intended use The test device is suitable for activating and functional testing of Bosch Rexroth servo valves without integrated electronics. The technical data of the device have to be observed without exception, and the specified ambient conditions have to be adhered to, see RE 29681.
  • Page 8: Qualification Of Personnel

    It is assumed that the device is used by trained and professional personnel in a controlled electromagnetic environment to ensure proper usage. Bosch Rexroth offers training courses that support your qualification in specific fields. You can find an overview of training contents on the Internet at: http:// www.boschrexroth.com...
  • Page 9: Product-Specific Safety Instructions

    If control-side safety precautions are provided, they will be rendered ineffective. ▶ The test device may be used exclusively by personnel who are familiar with the device, the valve and the hydraulic system. No liability is accepted for damage caused by operating errors. RE 29681-B/11.2019; VT-SVTSY-1-1, Bosch Rexroth AG...
  • Page 10 Place the device so that it cannot fall down. ▶ Place the device so that no one can step on it. ▶ Make sure that the measuring line does not pose a risk of stumbling for third parties or the operator himself/herself. Bosch Rexroth AG, VT-SVTSY-1-1; RE 29681-B/11.2019...
  • Page 11 Use of the test device outside the intended temperatures may lead to functional failures. In the worst case, this may result in unexpected system movements and thus constitute a risk of injury. ▶ Only use the test device within the ambient temperatures provided for it. RE 29681-B/11.2019; VT-SVTSY-1-1, Bosch Rexroth AG...
  • Page 12: Safety Equipment

    Only the valves listed in these operating instructions may be operated with this test device. 2.8 Personal protective equipment Check determined personal protective equipment for completeness and protective effect and wear it (observe customer regulations and list of personal protective equipment). Bosch Rexroth AG, VT-SVTSY-1-1; RE 29681-B/11.2019...
  • Page 13: General Information On Damage To Property And Damage To The Product

    Do not plug in or pull electrical plug-in connectors as long as the voltage supply is activated. The warranty only applies to the delivered configuration. The warranty becomes void if the product is incorrectly mounted, commissioned or operated, not used as intended and/or handled improperly. RE 29681-B/11.2019; VT-SVTSY-1-1, Bosch Rexroth AG...
  • Page 14: Scope Of Delivery

    Check the scope of delivery for completeness. ▶ Check the scope of delivery for possible transport damage, see chapter 6 “Transport and storage”. In case of complaints, please contact Bosch Rexroth AG, see chapter 16.1 “List of addresses”. Bosch Rexroth AG, VT-SVTSY-1-1; RE 29681-B/11.2019...
  • Page 15: About This Product

    If the servo- valve works properly, the motor or cylinder thus activated can be sensitively moved to the desired direction or position. RE 29681-B/11.2019; VT-SVTSY-1-1, Bosch Rexroth AG...
  • Page 16: Block Diagram/Pinout

    4 Command value potentiometer 5 Display of coil current 6 Socket for mains adapter cable (with changeover switch) 7 Socket for valve connection 8 “power“ LED 9 Voltage controller cable 10 Output stage 11 9-V battery Bosch Rexroth AG, VT-SVTSY-1-1; RE 29681-B/11.2019...
  • Page 17: Device View

    50 mA/28 Ω per coil 3DS2EH10-2X 4WS2EM6-1X/... 30 mA/85 Ω per coil 4WS2EM10-5X/... 30 MA/100 Ω per coil 4WS2EM6-1X 50 mA/80 Ω per coil 50 mA/85 Ω per coil 4WS2EM6-2X Valves not available for new applications RE 29681-B/11.2019; VT-SVTSY-1-1, Bosch Rexroth AG...
  • Page 18: Overview Of Servo Valves Suitable For Being Tested

    2 Bosch Rexroth QR code 3 CE mark 4 Manufacturer's factory number 5 Date of manufacture 6 Designation of origin 7 Pin / socket pinout 8 Serial number 9 Material number 10 Material short text Bosch Rexroth AG, VT-SVTSY-1-1; RE 29681-B/11.2019...
  • Page 19: Transport And Storage

    2 “Safety instructions“ and comply with the ambient conditions specified in the data sheet for storage and transport. Bosch Rexroth recommends keeping and transporting the test device and the accessories in the case included in the scope of supply.
  • Page 20: Required Tools

    Faulty installation of plug-in connectors and cables! Improperly mounted connectors and measuring lines and cables may loosen and result in incorrect measurements. ▶ Only start with testing when you made sure that all connections are properly connected. Bosch Rexroth AG, VT-SVTSY-1-1; RE 29681-B/11.2019...
  • Page 21 Switch off the power supply to the relevant system part before installing the test device or when connecting or pulling connectors. ▶ Ensure maintenance-friendly connection, i.e. easy access to the connection lines. Free access to the connection sides must be guaranteed. RE 29681-B/11.2019; VT-SVTSY-1-1, Bosch Rexroth AG...
  • Page 22: Commissioning

    Make sure that neither the test device can be influenced by other devices nor other devices can be influenced by the test device. Only specialist personnel who have electrical and hydraulic knowledge may operate the device in a controlled electromagnetic environment. Bosch Rexroth AG, VT-SVTSY-1-1; RE 29681-B/11.2019...
  • Page 23: Maintenance And Repair

    10.2 Repair For safety reasons, unauthorized modification of the test device is not allowed! Repairs may only be carried out by Bosch Rexroth AG. For repair and maintenance work, send the device to the service address specified in chapter 16.1.
  • Page 24: Demounting And Replacement

    To prepare the test device for storage and further use, proceed as follows: ▶ Store the test device exclusively in the original packaging (case). ▶ Observe the permissible storage temperature range. ▶ Protect against dust and humidity. Bosch Rexroth AG, VT-SVTSY-1-1; RE 29681-B/11.2019...
  • Page 25: Disposal

    The materials for disposable packaging are mostly cardboard, wood, and expanded polystyrene. They can be recycled without any problems. For ecological reasons, disposable packaging should not be used for returning products to Bosch Rexroth. 12.4 Materials used Hydraulic components from Bosch Rexroth do not contain any hazardous materials that could be released during intended use.
  • Page 26: Extension And Modification

    Modification of the test device will lead to expiry of warranty. 14 Troubleshooting 14.1 How to proceed for troubleshooting ▶ Have defects rectified exclusively by specialist personnel of Bosch Rexroth AG. ▶ Try to get a clear idea of the cause of error. 14.1.9 Indicators and alarms The test device is not provided with indicators or alarms for its own error diagnostics.
  • Page 27: Annex

    Bosch Rexroth AG Zum Eisengießer 1 97816 Lohr am Main Germany Phone +49 (0) 9352/40 30 20 Email my.support@boschrexroth.de The addresses of our sales and service network and sales organizations can be found at www.boschrexroth.com/addresses RE 29681-B/11.2019; VT-SVTSY-1-1, Bosch Rexroth AG...
  • Page 28 Bosch Rexroth AG Industrial Hydraulics Zum Eisengießer 1 97816 Lohr a. Main Germany Phone +49 (0) 9352/40 30 20 my.support@boschrexroth.de www.boschrexroth.com Subject to revision Printed in Germany RE 29681-B/11.2019...

Table of Contents