Related Manuals for Xylem e-IXP
Summary of Contents for Xylem e-IXP
- Page 1 Additional Installation, Operation and Maintenance Instructions e-IXP, e-IXPC, e-IXPF Pumps according to chemistry standards Applicare qui l’adesivo con il codice a barre Apply the adhesive bar code nameplate here...
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Page 2: Table Of Contents
Auxiliary Connections ..........................18 4.3.3 Alignment of the motor-pump coupling ....................... 18 Disassembling the protections ........................19 4.4.1 Checking the coupling alignment ......................19 4.4.2 Installing the protections ........................... 20 4.4.3 e-IXP, e-IXPC, e-IXPF series – Additional Installation, Operation and Maintenance Instructions... - Page 3 Technical Information ............................. 33 Operating environment ..........................33 Temperature of pumped liquid ........................33 Maximum operating pressure ........................34 Maximum number of starts per hour ......................34 Electrical specifications ..........................35 e-IXP, e-IXPC, e-IXPF series – Additional Installation, Operation and Maintenance Instructions...
- Page 4 Precautions ..............................38 WEEE 2012/19/EU (50 Hz) ..........................38 Declarations ................................ 39 Electric pump unit ............................39 10.1 Pump ................................40 10.2 Warranty ................................41 Information ..............................41 11.1 e-IXP, e-IXPC, e-IXPF series – Additional Installation, Operation and Maintenance Instructions...
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Page 5: Introduction And Safety
It identifies a dangerous situation which, if not avoided, may cause CAUTION: small or medium level injuries. It identifies a situation which, if not avoided, may cause damage to NOTE: property but not to people. e-IXP, e-IXPC, e-IXPF series – Additional Installation, Operation and Maintenance Instructions... -
Page 6: User Safety
Children should be supervised to ensure that they do not play with the product. e-IXP, e-IXPC, e-IXPF series – Additional Installation, Operation and Maintenance Instructions... -
Page 7: Protection Of The Environment
Identify the spare parts with the product codes directly on the site www.lowara.com/spark. Contact Xylem or the Authorised Distributor for technical information. e-IXP, e-IXPC, e-IXPF series – Additional Installation, Operation and Maintenance Instructions... -
Page 8: Handling And Storage
3. Release the unit by removing the screws and/or cutting the straps, if fitted. 4. Check the unit for integrity and to make sure that there are no missing components. 5. In case of damage or missing components, promptly contact Xylem or the Authorised Distributor. -
Page 9: Handling Of The Packed Unit Using A Forklift Truck
Make sure that the harnessing does not hit and/or damage the unit. WARNING: Lift and handle the unit slowly to avoid stability issues. WARNING: During handling, make sure to avoid injury to people and animals, and/or damage to property. e-IXP, e-IXPC, e-IXPF series – Additional Installation, Operation and Maintenance Instructions... - Page 10 1. Lift and move the unit slowly 2. Set the unit down slowly. 3. Depending on the model: • Release the ropes from the shackles, or • Release the harness. e-IXP, e-IXPC, e-IXPF series – Additional Installation, Operation and Maintenance Instructions...
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Page 11: Storage
This operation is essential in environments with cold temperatures. Otherwise, any residual liquid in the unit could have an adverse effect on its condition and performance. For more information on long-term storage contact the Xylem sales company or Authorised Distributor. -
Page 12: Description Of The Product
• Petrochemical products • Chlorides • Heat transfer fluids • Oils • Solvents • Detergents • Condensation. DANGER: It is prohibited to use this unit to pump flammable and/or explosive liquids. e-IXP, e-IXPC, e-IXPF series – Additional Installation, Operation and Maintenance Instructions... -
Page 13: Data Plates
11. Mechanical seal made of SiC/Carbon/EPDM [4], SiC/Carbon/EPDM hot water [6], SiC/Carbon/FKM [2], SiC/SiC/EPDM [Z], SiC/SiC/FKM [W] or other material [X] 12. Type of mechanical seal 13. Bearing support lubricated with grease [G] or oil [O] e-IXP, e-IXPC, e-IXPF series – Additional Installation, Operation and Maintenance Instructions... -
Page 14: Part Names
13. Wear ring 14. Coupling key 15. Impeller locking nut 16. Plug 17. O-ring 18. Cap 19. O-ring 20. Seal 21. Cover 22. Mechanical seal 23. Shaft sleeve 24. Bearing cover e-IXP, e-IXPC, e-IXPF series – Additional Installation, Operation and Maintenance Instructions... -
Page 15: Installation
• The foundation weight must be ≥ 1.5 times the unit weight (≥ 5 times the weight of the unit if a quieter operation is required) • The surface should be as flat and level as possible. e-IXP, e-IXPC, e-IXPF series – Additional Installation, Operation and Maintenance Instructions... - Page 16 The engine and the flow of liquids in the piping can generate vibrations, which may be amplified from the possible incorrect installation of the unit and the piping. See Hydraulic connection on page 17. e-IXP, e-IXPC, e-IXPF series – Additional Installation, Operation and Maintenance Instructions...
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Page 17: Frame Installation
6. Install a pressure gauge (or a vacuum pressure gauge, in case of suction lift installation) on the suction side, and a pressure gauge on the discharge side, for checking the actual operating pressure of the pump unit. e-IXP, e-IXPC, e-IXPF series – Additional Installation, Operation and Maintenance Instructions... -
Page 18: Auxiliary Connections
8. G 1/4" discharge pressure port 9. G 1/2” drain 4.4 Alignment of the motor-pump coupling NOTE: Check the alignment of the motor-pump coupling after the mechanical installation and hydraulic connection of the unit. e-IXP, e-IXPC, e-IXPF series – Additional Installation, Operation and Maintenance Instructions... -
Page 19: Disassembling The Protections
6. Turn the coupling by hand a little and check the distance again. 7. Repeat step 6 several times: the axial alignment is correct if the distances are the same at all points. e-IXP, e-IXPC, e-IXPF series – Additional Installation, Operation and Maintenance Instructions... -
Page 20: Installing The Protections
2. Insert the ring with the slot facing down and press it against the motor in the axial direction. 3. Reinstall the top protection and screw the top and side fasteners. e-IXP, e-IXPC, e-IXPF series – Additional Installation, Operation and Maintenance Instructions... -
Page 21: Optimyze Tm Connection
The mains voltage and frequency must match the specifications on the data plates. Ground DANGER: Electrical hazard Always connect the external protection conductor (ground) to the ground terminal before attempting to make any other electrical connections. e-IXP, e-IXPC, e-IXPF series – Additional Installation, Operation and Maintenance Instructions... -
Page 22: Guidelines For Electrical Connection
5. Refer to the wiring diagrams in the figure or inside the cover, insert the cores of the conductors into the respective holes and tighten the nuts or screws. 6. Tighten the cable gland. 7. Close the cover and tighten the screws. e-IXP, e-IXPC, e-IXPF series – Additional Installation, Operation and Maintenance Instructions... -
Page 23: Overload Protection
< 2200 from 90R to 180R < 1400 < 4600 over 180R < 1600 < 5200 Otherwise, use a motor with reinforced insulation and a sinusoidal filter. Available on request e-IXP, e-IXPC, e-IXPF series – Additional Installation, Operation and Maintenance Instructions... -
Page 24: Use And Operation
The unit must be filled and vented properly before it can be started. NOTE: The maximum pressure delivered by the unit at the discharge side, determined by the pressure available on the suction side, must not exceed the maximum pressure (PN). e-IXP, e-IXPC, e-IXPF series – Additional Installation, Operation and Maintenance Instructions... -
Page 25: Lubrication
2. Stop the unit. 3. Check that the motor stops and that it does not turn in the opposite direction. 4. Gradually re-open the valve and check that the motor remains still. e-IXP, e-IXPC, e-IXPF series – Additional Installation, Operation and Maintenance Instructions... -
Page 26: Maintenance
In the case of liquids that are excessively hot or cold, pay attention to the risk of injury. WARNING: Make sure that the drained liquid cannot cause damage or injuries. WARNING: It is prohibited to dispose of lubricating fluids and other hazardous substances in the environment. e-IXP, e-IXPC, e-IXPF series – Additional Installation, Operation and Maintenance Instructions... -
Page 27: Periodic Maintenance
< 60 (140) Every 8760 hours of operation or every year, when the first of the two limits is reached e-IXP, e-IXPC, e-IXPF series – Additional Installation, Operation and Maintenance Instructions... -
Page 28: Grease Top Up
3. Apply the amount of grease shown in paragraph 8.8. 4. Refit the covers. 6.2.3 Changing the oil XIP_M0015_A_sc 1. Oiler, optional 2. Filling plug 3. Level indicator 4. Drain plug e-IXP, e-IXPC, e-IXPF series – Additional Installation, Operation and Maintenance Instructions... -
Page 29: Long Periods Of Inactivity
• Pour point: –15°C (5°F) • Operating temperature: higher than the permissible bearing temperature. NOTE: If the ambient temperature is below -10°C (14°F) use specific oil: contact Xylem or the Authorized Distributor. 1. Remove the drain cap. 2. Drain all the oil from the unit or, if the unit is new, of any residual liquid. -
Page 30: Troubleshooting
Maintenance must be done by a technician possessing the technical-professional requirements outlined in the current regulations. WARNING: If a fault cannot be corrected or is not mentioned, contact Xylem or the Authorised Distributor. 7.2 The unit does not start Cause... -
Page 31: The Thermal Overload Protection Triggers Or The Fuses Trip
Check valve blocked or partially clogged Replace the check valve Discharge pipe throttled Remove the throttling Piping and/or unit clogged Remove the clogging Net Positive Suction Head e-IXP, e-IXPC, e-IXPF series – Additional Installation, Operation and Maintenance Instructions... -
Page 32: When Switched Off, The Unit Turns In The Opposite Direction
7.13 The frequency converter is in error mode or turned off The frequency converter (if present) is in error mode or turned off Cause Solution See the frequency converter manual See the frequency converter manual e-IXP, e-IXPC, e-IXPF series – Additional Installation, Operation and Maintenance Instructions... -
Page 33: Technical Information
From 0 to 40°C (32-104°F), unless otherwise indicated on the data plate of the electric motor. Relative air humidity < 50% at 40°C (104°F). NOTE: If the humidity exceeds the stated limits, contact Xylem or the Authorised Distributor. Elevation < 1000 m (3280 ft) above sea level. NOTE: Danger of motor overheating If the unit is exposed to temperatures or installed at an altitude greater than those stated, reduce the power output of the motor according to the coefficients reported in the table. -
Page 34: Maximum Operating Pressure
8.4 Maximum number of starts per hour Power, kW Starts / h 0.75 – 3 4 – 7.5 11 – 22 30 – 37 45 – 75 90 – 160 e-IXP, e-IXPC, e-IXPF series – Additional Installation, Operation and Maintenance Instructions... -
Page 35: Electrical Specifications
– – 82.3 – – Sound pressure level LwA: 95.6 dB ± 3 Sound pressure level LwA: 96.1 dB ± 3 Sound pressure level LwA: 97.2 dB ± 3 e-IXP, e-IXPC, e-IXPF series – Additional Installation, Operation and Maintenance Instructions... -
Page 36: Forces And Torques Applicable To The Ports
250-200-.. 250 5845 5215 4725 9148 3115 2205 2555 4593 200 4200 3780 4690 7343 2275 1610 1855 3348 300-250-.. 300 7000 6265 5635 10955 4235 3010 3465 6245 250 5215 4725 5845 9148 3115 2205 2555 4593 e-IXP, e-IXPC, e-IXPF series – Additional Installation, Operation and Maintenance Instructions... -
Page 37: Construction And Maintenance Data
250-200-250, 250-200-315 250 (10) 200 (8) 48 (1.89) 65 (2.56) 6313-C3 3313-A-C3 20/40 (0.71/1.41) 1.8 (1.9) 300-250-315 300 (12) 250 (10) 48 (1.89) 65 (2.56) 6313-C3 3313-A-C3 20/40 (0.71/1.41) 1.8 (1.9) e-IXP, e-IXPC, e-IXPF series – Additional Installation, Operation and Maintenance Instructions... -
Page 38: Disposal
Producer of EEE as per Directive 2012/19/EU: (IE) Xylem Water Solutions Ireland Ltd - 50 Broomhill Close - Airton Road - D24 Tallaght - Dublin 24 (MT) (GB) Xylem Water Solutions UK Ltd - Millwey Rise Industrial Estate – Axminster - Devon EX13 5HU Classification according to product type, use and current local laws e-IXP, e-IXPC, e-IXPF series –... -
Page 39: Declarations
10.1 Electric pump unit EC Declaration of Conformity (Original) Xylem Service Italia S.r.l., with headquarters in Via Vittorio Lombardi 14 - 36075 Montecchio Maggiore VI - Italy, hereby declares that the product Electric pump unit (see the label on the Safety and Other Information manual) fulfils the relevant provisions of the following European Directives: •... -
Page 40: Pump
10.2 Pump EC Declaration of Conformity (Original) Xylem Service Italia S.r.l., with headquarters at Via Vittorio Lombardi 14 - 36075 Montecchio Maggiore VI - Italy, hereby declares that the product: Pump (see the label on the Safety and Other Information manual) fulfils the relevant provisions of the following European Directives: •... -
Page 41: Warranty
– Original Instructions 11 Warranty 11.1 Information For information on the warranty refer to the commercial documentation. e-IXP, e-IXPC, e-IXPF series – Additional Installation, Operation and Maintenance Instructions... - Page 44 For more information on how Xylem can help you, go to www.xyleminc.com Xylem Service Italia S.r.l. Via Vittorio Lombardi 14 36075 –...