Related Manuals for TigerStop TigerRack
Summary of Contents for TigerStop TigerRack
- Page 1 Made In America 2017 TigerStop, LLC ® TigerRack Register warranty and enable TigerRack Optimizer BEFORE installation! See Page 15! February 2017 Mk1...
- Page 2 Serial Number I/O Panel Controller Controller Stand Universal Controller Cable Power Cable Bracket Quick Reference Standard Interconnect Kit Nut Pack Cards Pusher Attachment...
- Page 3 IMPORTANT SAFETY INFORMATION. READ ALL WARNINGS BEFORE OPERATING THIS PRODUCT. WARNING: Installation of your TigerStop Product must be done by a person trained in the safe design and installation of automation products, and in the safe operation of power equipment. Ensure...
- Page 4 IMPORTANT SAFETY INFORMATION. READ ALL WARNINGS BEFORE OPERATING THIS PRODUCT. Keep the work area clean and well lighted to avoid accidental injury. Do not use TigerStop machines in a dangerous environment. Using power tools in damp or wet locations or in rain can cause shock or electrocution.
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Page 5: Table Of Contents
Calibration Settings Find the End Limits Calibrate TigerRack Set Kerf Set Units Set Interconnect Type Set Brake Type Set Optimizer Settings Basic TigerRack Functions....................23 Entering Decimals Entering Fractions Calculator Mode Increment PreSet Quick Calibration Working with Part Lists....................28 Maintenance Schedule....................32... -
Page 6: Installation Requirements
20 Amps 240 VAC 20 Amps TigerRack must have a dedicated circuit. No other equipment or devices should be on the same circuit. TigerRack must be properly grounded. TigerStop recommends a qualified electrician perform the grounding of the system. WARNING! Do NOT use a high leg delta circuit to power TigerRack. -
Page 7: Tigerrack Installation
Serial Number Rack Motor Box Cable Track (Pinion Inside) Installation 1. Each TigerRack comes with an appropriate number of Universal Mounting Brackets (UBR). Mount these to the back of the mounting surface. Note: Space mounting brackets approximately 3 feet apart. -
Page 8: Lifting Tigerrack
2. Ensure that the tension on the eye bolt is straight up. Do not apply side tension to the lifting bolts. Note: Proper tension on each eye bolt is essential. Failure to do so could result in damage to TigerRack during lifting. -
Page 9: Install Pusher Attachment
Points Washer Align the Rack The rack is separated into sections on the back of TigerRack. The rack must remain properly aligned to maintain accuracy. It is important to adjust the rack during installation. To align the rack... 1. Loosen the rack section to be aligned. -
Page 10: Adjust The Pinion
TigerRack into service. To check the pinion tension... Note: Ensure TigerRack is powered down before adjusting the pinion gear. 1. Remove the screws holding the motor box cover in place. 2. Swing open the motor box cover. -
Page 11: Install Controller Stand
Install Controller Stand The TigerRack controller stand will hold the TigerRack controller at a comfortable angle and height during Backboard Defecting & Optimizing. The stand can be adjusted for a straight base or any angle up to 90 degrees. Mounting... -
Page 12: Install Standard Interconnect Kit
This has a number of benefits; Safety When installed, TigerRack will be able to prevent the tool from cycling while it is in motion. TigerRack is also prevented from moving when the tool is in mid-cycle. -
Page 13: Final Connections
1. Connect one TigerRack Controller Cable from the controller to the I/O panel plug marked “Controller”. Note: The TigerStop Controller Cable is a proprietary cable. DO NOT use an “off the shelf” cable. Doing so can cause damage to TigerRack. -
Page 14: Grounding Tigerrack
Twist the top cap of the air prep unit to adjust the air pressure. Air pressure should be at 80 PSI. Grounding TigerRack TigerRack is supplied with a ground wire. The wire is connected to the grounding lug on the cable track. A - Grounding Wire B - Grounding Lug Ensure the ground is good before using TigerRack. -
Page 15: Enable Code
The enable code notifies TigerStop, LLC when your new TigerRack is about to be put into service. This lets us start the warranty on the exact day you turn it on. The enable code also allows TigerStop to turn on your TigerStop Dynamic Optimization upgrade. -
Page 16: First Power Up
1. Press [Start] to run the Home Routine. 2. When movement stops, TigerRack will display the Ready Screen. The Ready Screen is the starting point for all TigerRack functions. Let’s take a look at the screen, line by line. Line 1 displays the “heartbeat”. The heartbeat is a line that rotates and lets you know that TigerRack is functioning normally. -
Page 17: Calibration Settings
Calibration Settings Once homed, we will need to set a few settings to ensure TigerRack is measuring properly for your application. Some of these settings are critical for the operation of TigerStop’s Dynamic Optimization and Backboard Defecting & Optimizing. -
Page 18: Calibrate Tigerrack
Note: TigerRack has been calibrated and you will be taken back to the Ready Screen. Set Kerf If you have installed TigerRack on a cutting tool, you will need to set the kerf setting. The kerf is the measure of how much material is destroyed by the saw blade during a cut. -
Page 19: Set Units
Set Units TigerRack can display its position in inches or metric. If you do not wish to change the units, skip this step. 1. From the Ready Screen, press the [Show] soft key to show the menu options. 2. Press the [Menu] soft key to display the Menu Select screen. -
Page 20: Set Brake Type
4. Press the [Done] soft key to save the parameter. Set Brake Type If your TigerRack is equipped with brakes, you must set the Brake Type setting to tell TigerRack how you want the brakes to function. 1. From the Ready Screen, press the [Show] soft key to show the menu options. -
Page 21: Set Optimizer Settings
Stop when you get to the Debug Mode setting. 4. Press [C]. 5. TigerRack will ask for a password. Enter the number 81980 and press [=]. 6. Press [C] to turn Debug Mode ON. 7. Press 8. - Page 22 Opt Time setting. The Optimizer Time setting sets the amount of time the TigerStop Optimizer has to find a solution. If it takes longer than this time, TigerRack will use the best found optimized solution.
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Page 23: Basic Tigerrack Functions
Basic TigerRack Functions Basic TigerRack Functions Manual Movement To manually move TigerRack to a position, you must enter the length you want TigerRack to go to. This length can be entered as a decimal or a fractional value. Entering Decimals 1. -
Page 24: Calculator Mode
The answer will appear in the ‘Next’ field. 2. Press [Start] and TigerRack will move. TigerRack can be manually jogged in or out. When activated, TigerRack will move until you let go of the jog button. It will then glide to a gentle stop. -
Page 25: Increment
Increment The increment function is a push feed mode used to step TigerRack through a series of movements. Increment... • Can be a positive value that will move TigerRack towards the tool. • Can be a negative value that will move TigerRack away from he tool. - Page 26 [Edit] soft key. 4. For this example, I am going to program PreSet number 1. 5. Enter the length you want the PreSet to move TigerRack to, and press [=]. For this example, I want to move to 15 15/16 inches.
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Page 27: Quick Calibration
Quick Calibration Quick calibration is a shortcut to the calibration setting. This allows more advanced TigerRack users to quickly calibrate. 1. Start at the Ready Screen. Note: if you viewing the expanded options, press [Cancel]. 2. Measure how far the TigerRack is from your tool’s zero point. Enter this measurement and press the [Done] soft key. -
Page 28: Working With Part Lists
Set Point A set point list will tell TigerRack to act as a stop. It will treat each length you enter as an absolute value from your zero point. Set point lists can be optimized if you have the TigerStop Dynamic Optimizing upgrade. - Page 29 In this example, I will tell TigerRack I want to cut a 24 inch part. 8. The cursor will now drop to the quantity. Enter how many parts you want, followed by In this example, I will tell TigerRack that I want 5 parts.
- Page 30 In this example, I will tell TigerRack I want to cut a 24 inch part. 7. The cursor will now drop to the quantity. Enter how many parts you want, followed by In this example, I will tell TigerRack that I want 5 parts.
- Page 31 Note: If no defect is present, measure up to the end of the material. 6. TigerRack will optimize the material up to the defect and will use as much of the material as possible. 7. Continue in this fashion until the entire stock is used. If you have more parts to cut, start at step 1 with a new piece of material.
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Page 32: Maintenance Schedule
Top paid ® ™ Fabricators and skilled workers can better use their time managing the shop or doing work requiring greater expertise. Contact TigerStop Customer Service to Enable Your Optimizing Upgrade! (360) 254-0661 service@tigerstop.com Maintenance Schedule Maintenance Schedule Record the following settings for future reference. -
Page 33: Installing Tigerrack Brakes
Installing TigerRack Brakes TigerRack can be purchased with 1, 2 or 3 brakes. If you purchased 1 or 2 brakes, you can add more brakes to TigerRack in the field. 1. Power down TigerRack. 2. Open the TigerRack motor box. - Page 34 Maintenance Log Maintenance Log Date Maintenance Performed Drive Test Results...
- Page 36 FIND US ONLINE AT www.tigerstop.com 12909 NE 95th Stree Vancouver, WA 98682-2426 1.360.254.0661 sales@tigerstop.com TigerStop B.V. Holland 31 546 575 171 info@tigerstop.nl...
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