PSS 3102 Installation, Operation And Maintenance Instructions

Single post ceiling suspended backstops

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Single Post Ceiling Suspended Backstops

Installation, Operation, and Maintenance Instructions

Please read all instructions before attempting operation of these units

SAVE THESE INSTRUCTIONS FOR FUTURE USE

UBLICATION

501755500

Models: 3102 thru 3115

Issued

01 March 2019

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Summary of Contents for PSS 3102

Page 1 Single Post Ceiling Suspended Backstops Models: 3102 thru 3115 Installation, Operation, and Maintenance Instructions Please read all instructions before attempting operation of these units SAVE THESE INSTRUCTIONS FOR FUTURE USE Issued UBLICATION 501755500 01 March 2019...
Page 2 Single Post Ceiling Suspended Backstops Table of Contents Section Page No. Introduction Recommended Tools and Tips Model Definitions Bolt Torque Chart Parts Illustrations Clamped Mast Assembly Instructions Installation Instructions Sliding Braced Units Brace Installation Folding Braced Units Brace Installation Folding Braced Units Alternate Brace Installation Stationary Units Brace Installation Wall Braced Units Brace Installation Winch Installation and Cable Routing...
Page 3 Single Post Ceiling Suspended Backstops Introduction This manual has been developed to provide you with important information regarding the installation, operation, and maintenance of your basketball backstops. Because each installation is unique do to different building structures and configurations, you must follow the individual plans provided with the product for installation of the overhead supports for the backstops.
Page 4 Single Post Ceiling Suspended Backstops Recommended Tools Tools Required: Hard-Hat, Safety Glasses, Steel Toed Work Boots Scaffolding or Electric Scissor Lift Plumb Bob or Laser Plumb Bob Laser Tape Measure or 100’tape measurer along with a 25’ tape measurer Chalk Line Socket Set Wrenches Impact Tools...
Page 5 Single Post Ceiling Suspended Backstops Models 3102 & 3103 are rear braced front folding Models 3104 & 3105 are rear braced rear folding Models 3106 & 3107 are front braced front folding Models 3108 & 3109 are side braced side folding Models 3110 &...
Page 6 Single Post Ceiling Suspended Backstops Note: Odd numbered models are welded mast units while the even numbered models are clamped mast units. During installation, inspections, and required maintenance, it is important to make sure all bolted connections are properly torqued. The chart below shows the proper torque for fasteners used in this product.
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Page 10 Single Post Ceiling Suspended Backstops Follow the instructions provided in the production drawing package for installing the overhead supporting structure for the backstops. Make sure all overhead structure has been installed per the drawings and all connections are properly tightened before beginning the installation of the backstop.
Page 11 Single Post Ceiling Suspended Backstops Some installers prefer to install the clamped mast in pieces beginning with the spreader bar connected to the overhead and then adding the mast, sway braces. X-brace tubes, etc. While this method is acceptable, this manual will show the mast assembled on the ground in order to provide clarity to the bolted connections.
Page 12 Single Post Ceiling Suspended Backstops Depending on the truss height, your mast may have more than one set of x-braces. Check your specific job plans. This manual will show connection of one set of x-braces. Additional sets of x-braces are connected the same. Install a sway clamp assembly onto the mast tube approximately centered between the spreader and the lower connection of the sway braces.
Page 13 Single Post Ceiling Suspended Backstops These nuts will be torqued when the mast is attached to the overhead swing hangers and leveled and plumbed. Next install the swing hangers to the overhead structure. Locate and mark the center of the mast on the overhead structure pipe using the plans provided for the job.
Page 14 The following pages will illustrate and detail the installation of the braces to the mast. Refer to the correct page for the model you are installing. The brace attachment models are as follows: Models 3102 and 3103 – Page 13 Models 3104, 3105, 3106, 3107, 3108, and 3109 – Page 15 Models 3110 and 3111 –...
Page 15 Single Post Ceiling Suspended Backstops Front Folding Rear Braced Backstops Brace Installation (continued) At the top of the slide tube, install another mast hinge assembly. Connect the mast hinge assembly to the mast and bolt the top of the slide tube to the mast hinge. Tighten bolts as noted in the previous paragraphs for mast hinge and slide tube.
Page 16 Single Post Ceiling Suspended Backstops Front Folding Rear Braced Backstops Brace Installation (continued) Place the 1-7/8” muffler clamp onto the slide tube below the slide rod bushing. Tighten by hand. Pull the mast to the plumb position and support it with the scissor lift, or scaffolding.
Page 17 Single Post Ceiling Suspended Backstops Tighten the locknuts of the ½” bolts only until the locknut comes into contact with the hinge plate. DO NOT torque these nuts. Double check the mast is plumb and torque the 5/8” whizlock nuts of the mast hinge to proper torque as listed in the bolt torque chart.
Page 18 Single Post Ceiling Suspended Backstops Rear Brace and Front Brace Stationary Backstops Brace Installation Install the swing hinge clamp assembly onto the brace overhead pipe. Refer to the installation plans provided for the proper location of the overhead. Make sure the clamp is centered on the mast.
Page 19 Single Post Ceiling Suspended Backstops Wall Braced Stationary Backstops Brace Installation Install the mast hinge onto the mast with the center of the U-bolt 129” above the finished floor. Center the hinge bracket of the clamp on the rear of the mast. Torque the 5/8”...
Page 20 Single Post Ceiling Suspended Backstops Winch Installation and Cable Routing Refer to the installation plans for the location and mounting configuration of the winch. Specific installation instructions for the electric hoist are provided in the document 551755510 – Electric Hoist Manual. Be sure and follow all instructions in that document for installing the hoists. The location of the hoist is specified in the installation plans provided with the job;...
Page 21 Single Post Ceiling Suspended Backstops Sliding Braced Backstop Cable Routing Install the mast hinge assembly onto the mast with the center of the U-bolt located per the dimension from the installation plans above the finished floor. Center the hinge bracket of the clamp on the front of the mast.
Page 22 Single Post Ceiling Suspended Backstops Retractor Cable Assembly Instructions: 1. Drop looped cable end down mast, thread un-looped end through pulley, and temporarily secure at top of mast. 2. Attach weighted bag/bags to cable loop at bottom of mast with snap link. See chart below for the number of weight bags required.
Page 23 Single Post Ceiling Suspended Backstops Folding Braced Backstop Cable Routing Drill a 3/8” diameter hole in the mast using the drill template supplied with the installation plans. Remove sharp edges from the hole with a file. Feed the ¼” cable through the 3/8” hole until the cable can be seen coming out of the bottom of the mast.
Page 24 Single Post Ceiling Suspended Backstops Board and Goal Installation without a Height Adjuster Some installers prefer to assemble the goal to the backboard on the ground and then install the subassembly to the mast in the air. Others prefer to assemble the board to the mast and then add the goal.
Page 25 Single Post Ceiling Suspended Backstops Board and Goal Installation without a Height Adjuster (Cont’d) Install the 63” support angle onto the backboard as shown in the illustration on the previous page. Utilize the 3/8” x 1” carriage bolts and whizlock nuts. Tighten the nuts by hand only at this time as adjustments will be required when the board is mounted to the mast.
Page 26 Single Post Ceiling Suspended Backstops Board and Goal Installation with a Height Adjuster Some installers prefer to assemble the goal to the backboard and the backboard to the height adjuster on the ground and then install the subassembly to the mast in the air. Others prefer to assemble the height adjuster to the mast and then add the board and then the goal.
Page 27 Single Post Ceiling Suspended Backstops Board and Goal Installation with a Height Adjuster (Cont’d) Install the 63” support angle onto the backboard as shown in the illustration on the previous page. Utilize the 3/8” x 1” carriage bolts and whizlock nuts. Tighten the nuts by hand only at this time as adjustments will be required when the assembly is mounted to the mast.
Page 28 Single Post Ceiling Suspended Backstops Drill a 7/16” dia. hole 1” below the lower mast clamp U-Bolt on each side of the mast. Install a 3/8” x 1” hex bolt “Stop Bolt” with a 3/8” flat washer under the head and the nut, and a 3/8” nylon lock nut in the hole on both sides of the mast.
Page 29 Single Post Ceiling Suspended Backstops Folding Brace Adjustment and Setting the Limit Switches (Cont’d) Set the lower limit switch on the electric hoist. Be sure to follow the procedure from the Electric Hoist Manual. Make sure the folding brace is locked in in the full down position.
Page 30 Single Post Ceiling Suspended Backstops ATTENTION: INSTALLER To confirm that you have received all the parts, and to better serve you if you contact us, please fill out the following information and fax or mail to the address below. Please refer to the facility name and/or the installation company below when you contact the factory, and include it on any correspondence.
Page 31 Single Post Ceiling Suspended Backstops Backstop Installation Checklist Date: ________________ Unit Number Building structure has been approved for unit loads. Overhead structure is installed per the manufacturers Installation plans. Board and goal are level, plumb and set at appropriate FOB (Face of Bank). Goal height is correct.
Page 32 Single Post Ceiling Suspended Backstops Operating Instructions Please read these instructions to familiarize yourself with the type of equipment you have purchased. Unauthorized or untrained users can damage even the safest equipment. We strongly recommend that only qualified and authorized personnel be designated as the operators of this equipment.
Page 33 Single Post Ceiling Suspended Backstops momentarily stopping in the “neutral” position, as this may cause gear damage, circuit overload or damage to the limit switches. Wireless Remote Operation: Based on preprogrammed settings, use arrow keys to select desired backstop to be operated. Choose “raise”...
Page 34 Single Post Ceiling Suspended Backstops MAINTENANCE INFORMATION – PLEASE RETAIN FOR FUTURE REFERENCE!!! MAINTENANCE OVERVIEW !!!ALWAYS DISCONNECT POWER SOURCE BEFORE PERFORMING ANY MAINTENANCE CHECK OR OPERATION ON THIS EQUIPMENT!!! The manufacturer recommends an annual maintenance inspection of this equipment by an authorized and trained individual.
Page 35 Single Post Ceiling Suspended Backstops ATTENTION: MAINTENANCE DEPARTMENT To confirm that you have received maintenance and warranty information, and to better serve you if you contact us, please fill out the following information and fax or mail to the address below. Please refer to the facility name and/or the installation company below when you contact the manufacturer, and include it on any correspondence.
Page 36 Single Post Ceiling Suspended Backstops Maintenance Check Sheet Refer to the Maintenance Overview section (page 20) for recommended frequency of inspections. Date:________________ Unit:___________________ Overhead Structure -Overhead pipes: dents, stress spots, etc. Repair Replace -Beam clamps Repair Replace Unit Supports / Brackets / Hinges -Tubes;...

This manual is also suitable for:

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