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DP 40 AL N/B/S/H/V/T
DP 40 Aluminum and Stainless Steel Construction, All variants
Models
DP 40 AL N/B/S/H/V/T Aluminum with Neoprene, Buna N, Santoprene, Hytrel, Viton or PTFE
DP 40 SS N/B/S/H/V/T
Read this manual carefully before installing, operating or servicing this equipment. It's the responsi-
bility of the employer to ensure this manual is read by the operator. Please preserve this manual.
This document is issued with Product Serial No
Operation and Maintenance Guide
Descriptions
fitments
Stainless Steel with Neoprene, Buna N, Santoprene, Hytrel, Viton or
PTFE fitments
DP 40 SS N/B/S/H/V/T
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Table of Contents
Related Manuals for Teryair DP 40 Metal Series
Summary of Contents for Teryair DP 40 Metal Series
- Page 1 Operation and Maintenance Guide DP 40 AL N/B/S/H/V/T DP 40 SS N/B/S/H/V/T DP 40 Aluminum and Stainless Steel Construction, All variants Models Descriptions DP 40 AL N/B/S/H/V/T Aluminum with Neoprene, Buna N, Santoprene, Hytrel, Viton or PTFE fitments DP 40 SS N/B/S/H/V/T Stainless Steel with Neoprene, Buna N, Santoprene, Hytrel, Viton or PTFE fitments Read this manual carefully before installing, operating or servicing this equipment.
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Page 2: Table Of Contents
Operation and Maintenance Guide DP 40 Metal Series Page 2 Table of Contents Pump Nomenclature Operating and Safety Instructions Operating Instructions Suggested Lubricants Suggested site selection and installation recommendations Troubleshooting Maintenance Diassembly and Re-assembly Bill of Materials for DP 40 ALB Pumps Exploded View for DP 40 AL Pump Bill of Materials for DP 40 ALN Pumps Bill of Materials for DP 40 ALV Pumps Bill of Materials for DP 40 ALS Pumps Bill of Materials for DP 40 ALH Pumps Bill of Materials for DP 40 ALT Pumps Bill of Materials for DP 40 SSB Pumps Bill of Materials for DP 40 SSN Pumps Bill of Materials for DP 40 SSS Pumps Bill of Materials for DP 40 SSH Pumps Bill of Materials for DP 40 SSV Pumps Bill of Materials for DP 40 SST Pumps Air Valve Replacement Kits for DP 40 ALX Pumps Dimensional Data Repair Kits for DP 40 ALX Pumps Repair Kits for DP 40 SSX Pumps Repair and Replacement Kits... -
Page 3: Pump Nomenclature
Operation and Maintenance Guide DP 40 Metal Series Page 3 Pump Nomenclature Air Valve Type Pump Size Material of Construction Material of Bolted or Threading on Inlet Diaphragm Clamped and Outlet 06 - 1/4” 12 - 1/2” 15 - 1/2”... -
Page 4: Operating Instructions
4. Clean the surface with damp cloth only to avoid electrostatic charge hazard. Operating Instructions The Teryair Stroke diaphragm pump generates a alternate stroking of the diaphragms against the fluid in the liquid chambers of the Pump. This reciprocatory action is responsible for the fluid being pumped. -
Page 5: Suggested Lubricants
Operation and Maintenance Guide DP 40 Metal Series Page 5 Caution: Temperature limitations and diaphragm options An excellent general-purpose diaphragm for use in non-aggressive applications such as water-based slur- ries, well water or sea water. Exhibits excellent flex Neoprene life and low cost. Temperature range -18°C to +93°C (0°F to +20°F) Excellent for applications involving petroleum / oil-based fluids such as leaded gasolines, fuel oils, Nitile non-synthetic hydraulic oils, kerosene, turpentine and motor oils. Temperature range -12°C to +82°C (+10°F to +180°F) Good abrasion resistance. Low cost. Can handle mild acids and alkalis well. Excellent low cost alternative Santoprene to ptfe. Excellent suction capabilites Excellent general purpose diaphragm. Temperature range -40°C to +107°C (-40F to +225°F) Good abrasion resistance. Low cost. . Excellent suc- Hytrel tion capabilites Good general purpose diaphragm. Temperature range -29°C to +104°C (-20°F to +220°F Excellent for use in applications requiring extremely hot temperatures. May also be used with aggressive... -
Page 6: Suggested Site Selection And Installation Recommendations
Operation and Maintenance Guide DP 40 Metal Series Page 6 Suggested site selection and installation recommendations Figure 1 maintained with the fluid being pumped. Location selection Pump location must be easily accessible with reasonable Suction space around for maintenance operations. -
Page 7: Troubleshooting
Operation and Maintenance Guide DP 40 Metal Series Page 7 Troubleshooting Serial No Description Causes Remedial Action Pump stops and Insufficient Air Pressure Check air pressure is as recommended will not start at the pump air inlet Air Filter Blocked... -
Page 8: Maintenance
Follow the instructions clearly for disassembly and Disassembly and Re assembly assembly of the pump and in the troubleshooting section. Use genuine Teryair spares and if possible mention the serial number of the pump when order- ing spares. Always replace elastomers as a set, eg diaphragms, balls and seats. - Page 9 Operation and Maintenance Guide DP 40 Metal Series Page 9 backup diaphragm (11), PTFE diaphragm (11A) & inner nose pliers (heat shrink may also be used) . This is done to flange (5). Now pull out the half shaft assembly out of the prevent damaging the inside portion of the new seals.
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Page 10: Bill Of Materials For Dp 40 Alb Pumps
Operation and Maintenance Guide DP 40 Metal Series Page 10 Bill of Materials for DP 40 ALB Pumps ILLU. NO. PART NO. DESCRIPTION DP40ALB-CR DP40 SHAFT HOUSING 1501101 INLET BASE NPT 1504002 OUTLET - NPT 1504003 INNER FLANGE 1504012 OUTER FLANGE... -
Page 11: Exploded View For Dp 40 Al Pump
Operation and Maintenance Guide DP 40 Metal Series Page 11 Exploded View for DP 40 AL Pump For S.S. Models For PTFE Models For PTFE Models For S.S. Models For PTFE Models For S.S. Models FF-MM-361-REV - 02... -
Page 12: Bill Of Materials For Dp 40 Aln Pumps
Operation and Maintenance Guide DP 40 Metal Series Page 12 Bill of Materials for DP 40 ALN Pumps ILLU. NO. PART NO. DESCRIPTION DP40ALN-CR 1501101 DP40 SHAFT HOUSING 1504002 INLET BASE NPT 1504003 OUTLET - NPT 1504012 INNER FLANGE 1504005... -
Page 13: Bill Of Materials For Dp 40 Alv Pumps
Operation and Maintenance Guide DP 40 Metal Series Page 13 Bill of Materials for DP 40 ALV Pumps ILLU. NO. PART NO. DESCRIPTION DP40ALV-CR 1501101 DP40 SHAFT HOUSING 1504002 INLET BASE NPT 1504003 OUTLET - NPT 1504012 INNER FLANGE 1504005... -
Page 14: Bill Of Materials For Dp 40 Als Pumps
Operation and Maintenance Guide DP 40 Metal Series Page 14 Bill of Materials for DP 40 ALS Pumps ILLU. NO. PART NO. DESCRIPTION DP40ALS-CR 1501101 DP40 SHAFT HOUSING 1504002 INLET BASE NPT 1504003 OUTLET - NPT 1504012 INNER FLANGE 1504005... -
Page 15: Bill Of Materials For Dp 40 Alh Pumps
Operation and Maintenance Guide DP 40 Metal Series Page 15 Bill of Materials for DP 40 ALH Pumps ILLU. NO. PART NO. DESCRIPTION DP40ALH-CR 1501101 DP40 SHAFT HOUSING 1504002 INLET BASE NPT 1504003 OUTLET - NPT 1504012 INNER FLANGE 1504005... -
Page 16: Bill Of Materials For Dp 40 Alt Pumps
Operation and Maintenance Guide DP 40 Metal Series Page 16 Bill of Materials for DP 40 ALT Pumps ILLU. NO. PART NO. DESCRIPTION DP40ALT-CR 1501101 DP40 SHAFT HOUSING 1504002 INLET BASE NPT 1504003 OUTLET - NPT 1501012 INNER FLANGE ALT... -
Page 17: Bill Of Materials For Dp 40 Ssb Pumps
Operation and Maintenance Guide DP 40 Metal Series Page 17 Bill of Materials for DP 40 SSB Pumps ILLU. NO. PART NO. DESCRIPTION DP40SSB-CR 1501101 DP40 SHAFT HOUSING 1510701 INLET BASE NPT 1510702 OUTLET NPT 1504012 INNER FLANGE 1510704 OUTER FLANGE ... -
Page 18: Bill Of Materials For Dp 40 Ssn Pumps
Operation and Maintenance Guide DP 40 Metal Series Page 18 Bill of Materials for DP 40 SSN Pumps ILLU. NO. PART NO. DESCRIPTION DP40SSN-CR 1501101 DP40 SHAFT HOUSING 1510701 INLET BASE NPT 1510702 OUTLET NPT 1504012 INNER FLANGE 1510704 OUTER FLANGE ... -
Page 19: Bill Of Materials For Dp 40 Sss Pumps
Operation and Maintenance Guide DP 40 Metal Series Page 19 Bill of Materials for DP 40 SSS Pumps ILLU. NO. PART NO. DESCRIPTION DP40SSS-CR 1501101 DP40 SHAFT HOUSING 1510701 INLET BASE NPT 1510702 OUTLET NPT 1504012 INNER FLANGE 1510704 OUTER FLANGE ... -
Page 20: Bill Of Materials For Dp 40 Ssh Pumps
Operation and Maintenance Guide DP 40 Metal Series Page 20 Bill of Materials for DP 40 SSH Pumps ILLU. NO. PART NO. DESCRIPTION DP40SSH-CR 1501101 DP40 SHAFT HOUSING 1510701 INLET BASE NPT 1510702 OUTLET NPT 1504012 INNER FLANGE 1510704 OUTER FLANGE ... -
Page 21: Bill Of Materials For Dp 40 Ssv Pumps
Operation and Maintenance Guide DP 40 Metal Series Page 21 Bill of Materials for DP 40 SSV Pumps ILLU. NO. PART NO. DESCRIPTION DP40SSV-CR 1501101 DP40 SHAFT HOUSING 1510701 INLET BASE NPT 1510702 OUTLET NPT 1504012 INNER FLANGE 1510704 OUTER FLANGE ... -
Page 22: Bill Of Materials For Dp 40 Sst Pumps
Operation and Maintenance Guide DP 40 Metal Series Page 22 Bill of Materials for DP 40 SST Pumps ILLU. NO. PART NO. DESCRIPTION DP40SST-CR 1501101 DP40 SHAFT HOUSING 1510701 INLET BASE NPT 1510702 OUTLET NPT 1501012 INNER FLANGE ALT 1502705S OUTER FLANGE SST ... -
Page 23: Dimensional Data
Operation and Maintenance Guide DP 40 Metal Series Page 23 Dimensional Data DP 40 AL N/B/S/H/V/T DP 40 SS N/B/S/H/V/T Repair Kits for DP 40 ALX Pumps Repair Kits consist of everything you need to quickly restore the pump. Repair Kits contain one set of Diaphragms, one set of balls, one set of seats or seats+Orings, air valve spool complete, all gaskets, end caps with fitted rings. -
Page 24: Repair And Replacement Kits
Operation and Maintenance Guide DP 40 Metal Series Page 24 Repair and Replacement Kits ILLU. PART NO. DESCRIPTION 2004013 RUBBER RINGS FOR BUSH DP40 / DP50 1504022B DIAPHRAGM (BUNA) 1504022 DIAPHRAGM (NEOPRENE) 1504022V DIAPHRAGM (VITON) 1504101 DIAPHRAGM (SANTOPRENE) 1504301 DIAPHRAGM (HYTREL) -
Page 25: Declaration Of Conformity Ce
Operation and Maintenance Guide DP 40 Metal Series Page 25 DECLARATION OF CONFORMITY CE We hereby certify that the Listed Product stipulated below comply with all relevant provisions of the machinery directive (2006/42/EC) and the national laws and regulations adopting this directive. - Page 26 Notified body to whom Technical file has logged with: - Technicka Inspekcia (Ref: 1354). DECLARATION: - TERYAIR EQUIPMENT PVT. LTD., declare that under our sole responsibility for the supply of the product defined above, the said product complies with all the applicable Directives, Regulations and all essential Health and Safety requirements applying to it.
- Page 27 Operation and Maintenance Guide DP 40 Metal Series Page 27 SUMMERY FOR THE ATEX RATING FOR TERYAIR AODD MODELS Pump Series Wetted Materials Center Section Dipharagm Materials ATEX Rating Size Neoprene ll 2 GD Ex h IIC T6 Gb Ex h IIIC T85⁰C Db (IP65)
- Page 28 Operation and Maintenance Guide DP 40 Metal Series Page 28 SUMMERY FOR THE ATEX RATING FOR TERYAIR AODD MODELS Pump Series Wetted Materials Center Section Dipharagm Materials ATEX Rating Size Neoprene ll 2 GD Ex h IIC T6 Gb Ex h IIIC T85⁰C Db (IP65)
- Page 29 Operation and Maintenance Guide DP 40 Metal Series Page 29 This page is intentionally Left blank. FF-MM-361-REV - 02...
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