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Operating Manual CMGZ100
Analog Tension Controller
Version 2.01 04/02 fg
Diese Bedienungsanleitung ist auch in deutsch erhältlich.
Bitte kontaktieren Sie die Vertretung im zuständigen Land.
This operation manual is also available in german.
Please contact your local representative.
© by FMS Force Measuring Systems AG, CH-8154 Oberglatt – All Rights reserved..
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Summary of Contents for FMS CMGZ100
- Page 1 Diese Bedienungsanleitung ist auch in deutsch erhältlich. Bitte kontaktieren Sie die Vertretung im zuständigen Land. This operation manual is also available in german. Please contact your local representative. © by FMS Force Measuring Systems AG, CH-8154 Oberglatt – All Rights reserved..
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Page 2: Safety Instructions
Operating Manual CMGZ100 1 Safety instructions Caution Proper function of the Tension Controller is only guaranteed with the recommended application of the components. In case of other arrangement, heavy malfunction can be the result. Therefore, the installation instructions on the following pages must be followed strictly. -
Page 3: Table Of Contents
Operating Manual CMGZ100 Table of contents 1 Safety instructions .................... 2 2 System Description ................... 4 2.1 Block diagram 2.2 Function 2.3 Strain gauge amplifier 2.4 PID-Controller 2.5 Controller release 2.6 Limit switches 2.7 Overlaid line speed 3 Wiring diagram ....................6 4 View of the setting elements ................ -
Page 4: System Description
C100003e 2.2 Function The CMGZ100 combines a strain gauge amplifier with a PID controller and is suitable for controlling the material tension in machinges for finishing paper, plastic foils, aluminium foils, metal sheets, wires and most other continuously processed materials. -
Page 5: Controller Release
2.5 Controller release The CMGZ100 Tension Controller can be released over a digital input (12-30V AC or DC). As long as there is no signal the Tension Controller is locked and the output is zero. When the voltage is applied the Tension Controller starts operating and the output signal goes from zero to the required value that is needed for the desired tension. -
Page 6: Wiring Diagram
Operating Manual CMGZ100 3 Wiring diagram C100004e The force sensors are connected using 2x2x0.75mm [AWG 18] shielded twisted pair cable. (With cable length below 15m, 2x2x0.25mm [AWG 23] is also suitable.) The shield must be connected only to the Tension Controller side to aviod earth loops. -
Page 7: Operating The Strain Gauge Amplifier
Operating Manual CMGZ100 5 Operating the strain gauge amplifier 5.1 Calibrating the strain gauge amplifier • Connect first sensor. • Test if feedback signal (z18) is positive when sensor is loaded. If signal is negative, change z4 and z6. • Connect second sensor •... -
Page 8: Operating The Pid Controller
• If a scope is used the following sketch might be helpful Notice: If the CMGZ100 has to control a winder or unwinder with varying bobbin diameters, the diameter of the bobbin goes into the calculation of the controller coefficients. If the bobbin is full, the stability of the loop is most critical as this is equal to a high control gain. -
Page 9: Dimensions
Operating Manual CMGZ100 7 Dimensions C100002e 8 Technical data Power supply 24VDC (18..36VDC) 3W Excitation for strain gauges 5VDC max. 30mA for 2 pcs 350Ω-sensors ±10V max. 10mA short circuit proof Analog output tension feedback ±10V max. 10mA short circuit proof... - Page 10 Operating Manual CMGZ100...
- Page 11 Operating Manual CMGZ100...
- Page 12 Operating Manual CMGZ100 FMS Force Measuring Systems AG FMS Italy FMS USA, Inc. FMS UK Aspstrasse 6 Via Baranzate 67 2155 Stonington Ave. Suite 119 Highfield, Atch Lench Road 8154 Oberglatt (Switzerland) I-20026 Novate Milanese Hoffman Estates, IL 60169 USA Church Lench Tel.
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