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Summary of Contents for FMS BKS309.EIP
- Page 1 Operating Manual BKS309.EIP Digital Web Guide Controller with EtherNet/IP Interface Version 2.60 07/2019 NS Firmware Version: V2.43 © by FMS Force Measuring Systems AG, CH-8154 Oberglatt – All rights reserved.
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Page 2: Table Of Contents
Mounting the Actuator to your Unwind or Rewind Station Mounting the Sensors Mounting the Electronic Control Unit Wiring Diagrams ..................10 Electrical connection BKS309.EIP.R / .S or .W Relays Outputs Digital Inputs Opening the Housing Configuring the System ................15... - Page 3 Operating Manual BKS309.EIP Parameter Setting over the Front Panel ..........26 10.1 Basic Instructions for Parameter Setting 10.2 Setting of Operation Parameters 10.3 Setting of System Parameters 10.4 List of Operation Parameters 10.5 Description of Operation Parameter 10.6 Description of System Parameters 10.7...
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Page 4: Safety Instructions
Some contacts on the power supply board are under 230V tension! Mortal danger! Disconnect power supply before open the housing! Proper function of the FMS web guide is only guaranteed with the recommended application of the components. In case of other arrangement, heavy malfunction can be the result. -
Page 5: System Description
The sensors measure the position of the web edge and send this information as an analogue signal to the electronic control unit. In our case a BKS309.EIP web guide controller. The control compares the position feedback signal with the reference. If the difference of these two values is higher than the stored dead band value, the steering frame will be adjusted. -
Page 6: Sensors
Fig. 2: BKS309.EIP in an Ethernet Network K309EIP001e 3 Quick Installation Guide In a Plug & Play configuration the set-up of the BKS309.EIP controller and corresponding guiding unit is limited to only mounting the devices on the machine frame, wiring and powering up system. -
Page 7: Preparations For Set-Up
Operating Manual BKS309.EIP 3.1 Preparations for Set-up 1. Read the Operation Manual of your web guide or actuator system. 2. Check your system requirements such as: – Desired guiding form (edge, centre or line guiding) – Unit system (metric, imperial) –... -
Page 8: Installation
Operating Manual BKS309.EIP 4 Installation Caution Proper function of the FMS web guides and actuators is only guaranteed with the recommended application of the components. Other arrangements, can cause heavy malfunctions. Therefore, the installation instructions on the following pages must strictly be followed. -
Page 9: Mounting The Electronic Control Unit
If the sensors are placed far from the steering frame, control dynamics will deteriorate. 4.4 Mounting the Electronic Control Unit The BKS309.EIP series is available in four different housing options: 1. Rail mount housing (electrical connections via screw terminals) 2. Rail mount housing (electrical connections via connectors) 3. -
Page 10: Wiring Diagrams
Use the original FMS cables to connect the steering frame respectively the actuator to the BKS309.EIP controller. The connector end of the cable is connected either to a steering frame or a BKS.D.3 / D.6 actuator. The open ends of the cables must be wired to the cable terminals in the controller according to the wiring diagrams below (ref. - Page 11 5.1.3 Connecting FMS winderGLIDEs BKS.D.3, BKS.D.4 or a steering frame FMS webMASTER BKS030 Fig 7: Pin assignment of FMS winderGLIDEs BKS.D.3 and BKS.D.4 and terminal blocks of controller. The illustration shows a BKS.D.3 or BKS.D.4. The wiring of the BKS030 is similar. BKS309_BA_Manual.ai...
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Page 12: Relays Outputs
Fig 8: BKS_309.ai 5.2 Relays Outputs The BKS309.EIP controller provides 2 programmable relay outputs. The outputs are software controlled. Electrically they are potential-free. Each relay output can be configured individually and can perform an assign special function. The outputs are configured in the Parameter Setting Mode. - Page 13 Operating Manual BKS309.EIP • Decrease reference value in 0.1mm steps (automatic mode) or move actuator in 0.1mm steps to the left • Increase reference value in 0.1mm steps or move actuator in 0.1mm steps to the right • Lock steering device (steering frame or actuator) •...
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Page 14: Opening The Housing
Operating Manual BKS309.EIP Caution If the function “Toggle between Manual and Automatic mode” is controlled via the digital inputs, the corresponding key on the operation panel will be deactivated. Hardware access via screw terminals (see Fig. 9) Signal Name Terminal # Dig.In 1... -
Page 15: Configuring The System
Operating Manual BKS309.EIP 6 Configuring the System After having mounted and wired the web guiding equipment on the machine, the system can now be configured to the specific requirements of the application. 6.1 Power up the BKS 309 1. Make sure the power supply voltage is in the range 18…30 VDC (Vnom= 24V) 2. -
Page 16: Network Connection Over Ethernet/Ip
If these prerequisites are given, the controller will recognise the amplifier as an EtherNet/IP device in the network and be able to communicate with it. The interface information for BKS309.EIP is defined in an EDS-file. The EDS file is only used as documentation and cannot be imported into RSLogix 5000. -
Page 17: Configuration Of The Web Guide Controller Over Ethernet/Ip
Operating Manual BKS309.EIP 7.4 Configuration of the Web Guide Controller over EtherNet/IP BKS309.EIP may, but need not be configured via EtherNet/IP. It can be configured by means of a machine control unit. This unit is integrated in the same network. The communication between machine control and web guide controller is carried out with dedicated software (e.g. -
Page 18: Integration In An Allen-Bradley Plc
8.1 Hardware Environment The BKS309.EIP must be connected to an Ethernet switch which in turn is in the same network as the PLC. Only in this way a communication between BKS309.EIP and PLC can take place. - Page 19 Operating Manual BKS309.EIP Fig. 11: Controller Organization K309EIP02 In this example CompactLogixL23E-QB1B is used. If a different hardware is used, one may find the listing Ethernet in another place. However, the principal approach is always the same. After a right mouse click on Ethernet a dialog window will open up. Left mouse click on and a new window will open up (see Fig.12).
- Page 20 Operating Manual BKS309.EIP Open plus-sign [+] in front of Communications to see all the other listings. Fig. 12: Module Selection E309022 Select ETHERNET- MODULE Generic Ethernet Module confirm with OK. Fig. 13: : Module Selection open E309023 Following window opens...
- Page 21 Operating Manual BKS309.EIP The dialog window (Fig. 15) will open up. Here, one can enter the cycle time. This determines how often the data will be propagated in the network. The minimal cycle time is 2ms. Default setting is 10ms. Basically, the cycle time must be set so that the maximum speed requirements of the system are fulfilled.
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Page 22: Access To The Status Information
Operating Manual BKS309.EIP 8.4 Access to the Status Information After the integration of the BKS309.EIP in the network the status information are available in the global input tags of the controller and that in the defined cycle time. In our example, our EIP device was named BKS309. Operation Status information can therefore be found under the controller tags BKS309:I >>... -
Page 23: Operation
Operating Manual BKS309.EIP 9 Operation 9.1 Operation Panel Fig. 17: View of the Operation Panel K309005e 9.2 Operating the Web Guiding System via the Front Panel Key function during operation The sensor is mounted on the left side of the frame and controls the material on the left edge or on the line, if a line sensor is used. -
Page 24: Automatic Operation
Operating Manual BKS309.EIP In manual mode the frame will move to the left in 0.1mm steps by pressing the button once. By pressing the button longer than 1 sec. it will continuously move the frame to the left. In automatic mode the frame set-point will be adjusted to the left in 0.1 mm steps by pressing the button once. -
Page 25: Manual Operation
Operating Manual BKS309.EIP Note If the web leaves the sensor detection band, control is no longer effective. Hold the web edge strictly inside the sensor detection band. Note If web is not running, it can’t be guided properly to the reference position! The steering frame moves in the limit-of-travel position and may damage the web. -
Page 26: Parameter Setting Over The Front Panel
Operating Manual BKS309.EIP 10 Parameter Setting over the Front Panel 10.1 Basic Instructions for Parameter Setting The web guide controller has three operator modes: ● Operation mode ● Parameter Setting mode (parameter selection) ● Change mode (set or change chosen parameters) The parameter setting can be performed via the keys on the front panel or via a web browser. -
Page 27: List Of Operation Parameters
Operating Manual BKS309.EIP 10.4 List of Operation Parameters Parameter Unit Selection Default Ref Pos Adjust Reference -5.00 +5.00 0.00 Position Manual Set Reference Ref Mode Manual Auto Mode Save the Reference SaveRef Position Dead band DeadBand MidSenso Relay 1 or Relay 2... -
Page 28: Description Of Operation Parameter
Parameter only used in winderGLIDE (actuator) applications The default value is dependent on the actuator used. If you are using an actuator FMS winderGLIDE BKS.D.4 you have to use the system parameters similar to the BKS.D.3 System parameters are not reset, if the default function is used 10.5 Description of Operation Parameter... - Page 29 Operating Manual BKS309.EIP Purpose: If [Manual] is chosen, the Reference Position is taken from the parameter [RefPos]. Automatic [Auto] Setting: Purpose: If [Auto] behaviour is chosen, the Reference Position is determinate by taking the actual material position within the sensor when the controller is switched to automatic operation.
- Page 30 Operating Manual BKS309.EIP Dead band [DeadBand] Purpose: This parameter defines the dead band tolerance. Dead band is a free programmable range, in which the web may move freely without the steering readjusting the frame. Keep in mind that: A [DeadBand] of e.g.
- Page 31 Operating Manual BKS309.EIP Digital Input 1, 2, 3 or 4 Modes [Input 1…4] These are actually fore parameters one for each digital input Purpose: This parameter determines the functions of the digital inputs. The user can choose between seven settings.
- Page 32 Operating Manual BKS309.EIP Lock Guide [Lock] Setting: Purpose: The motor drive is immediately locked when this parameter is chosen and the digital input voltage is high. Dig. Input Lock, Operation State Automatic and Parameter Auto→Man work in a combinative manner. Their interdependency is described in the following table: Dig.
- Page 33 Operating Manual BKS309.EIP Password Purpose: The web guide controller can be protected from unauthorised access by means of password. If Password Yes is chosen, the system will request the password to change parameters and other setting. The password itself can’t be changed. It is always 3231 The user can choose between two settings.
- Page 34 Operating Manual BKS309.EIP Language Purpose: This parameter determines the displayed language. The user can choose between two languages. [English] Language: Purpose: If [English] is chosen, the display shows all texts in English. The web browser is always in English. [German]...
- Page 35 Operating Manual BKS309.EIP Adjusting Correction Speed [AdjSpeed] Purpose: This parameter determines the maximum used speed. Range: Default: Increment: Unit: Power Modes [Power ON] Purpose: This parameter determines the operation mode after power on. The user can choose between three behaviours.
- Page 36 Operating Manual BKS309.EIP Home Position [Home Pos] Purpose: This parameter determines the position of the actuator spindle in its retracted position. An actuator stops at this position and moves no further backwards (ref. also to chapter 9.5 “ Saving the Travel Limits”).
- Page 37 Operating Manual BKS309.EIP Actuator [Actuator] Purpose: The parameter determines the control logic of the web [Actuator] guide controller BKS309.EIP. Condition: This parameter appears on the display only if an actuator / winderGLIDE is connected to the controller. The user can choose between two control directions.
- Page 38 Operating Manual BKS309.EIP [Subnet] Purpose: The parameter assigns the Subnet Mask of the controller in the Ethernet network. This enables the user to communicate via a web browser with the controller. The Subnet Mask must be entered in 4 separate blocks (Sub. Bl 1; Sub. Bl 2; Sub. Bl 3; and Sub. Bl 4).
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Page 39: Description Of System Parameters
Caution System parameters are factory settings and should not be changed without contacting the service department of FMS. An unauthorised change can cause malfunctions in the system or damage in the machine. To enter the System Parameter Setting Mode hold the two keys for longer then 3 sec. - Page 40 Standard] is chosen when standard motors and standard frames are used. [Invers] Setting: Purpose: Invers] is chosen when motors are used that turn anticlockwise. If a FMS actuator of the type winderGLIDE is used, the controller sets the drive direction automatically.
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Page 41: Reset To Default Parameter Set
300mm (11.81in). It is the maximum travel position. Warning for BKS.D.4 If you are using an FMS winderGLIDE BKS.D.4 you have to select the parameter for the BKS.D.3 with the corresponding stroke of 125 or 200mm. 10.7 Reset to Default Parameter Set Factory settings of your BKS309.EIP web guide controller can be re-established either... -
Page 42: Parameter Setting Via A Pc
Fig. 24: BKS309.EIP embedded in a LAN EMGZ309001e Note Fig. 25 and 26 show the peer-to-peer connection between PC und BKS309.EIP. Please be aware that for this configuration a cross-over-cable needs to be used. Fig. 25: Correct connection with cross- Fig 26: Connection with wrong cable over-cable. -
Page 43: Parameterization In A Network Via Web Browser
Before the parameterization of the BKS309.EIP it must be certain that the BKS309.EIP uses an IP address in a static block. For the integration of a BKS309.EIP web guide controller in your Ethernet network please contact your IT system administrator. - Page 44 Operating Manual BKS309.EIP Fig. 29: Parameter list for Steering Frames webMASTER Parameters w/o winderGLIDE Fig. 30: Parameter list for Actuators winderGLIDE Parameters w winderGLIDE...
- Page 45 Operating Manual BKS309.EIP Fig. 31 Ethernet settings and device addresses Ethernet Settings Fig. 32: Firmware update Firmware Updates...
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Page 46: Parameterization Via A Pc (Peer-To-Peer Connection)
Before connecting the FMS BKS309.EIP controller with a “cross-over-cable” directly to a PC, the computer must be configured with a “static” IP address. If the BKS309.EIP controller is connected to a network by using e.g. a switch, the following procedure is not necessary. - Page 47 Operating Manual BKS309.EIP In the list box “This connection uses the following items:”, scroll down to “Internet Protocol (TCP/IP). Select the “Internet Protocol (TCP/IP) and click “Properties” button. The following dialog box will appear. Make sure the “General” tab is selected.
- Page 48 2. Open web browser (Microsoft Internet Explorer, Mozilla Firefox or similar) 3. The default IP address for the BKS309.EIP is 192.168.000.091 as long as it was not changed over the operating penal. Enter the IP address in the address bar and hit the Enter key.
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Page 49: Mechanical Dimensions
Operating Manual BKS309.EIP 12 Mechanical Dimensions The BKS309.EIP series is available in three different housing options. The mechanical dimensions can be seen in the following pages. Fig. 33: Outline Drawing BKS309.R.EIP rail mount housing K309006e Fig. 34: Outline Drawing BKS309.W.EIP wall mount housing... - Page 50 Operating Manual BKS309.EIP Fig. 35: Outline Drawing BKS309.S.EIP panel mount housing K309007e...
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Page 51: Trouble Shooting
Connect sensor correctly according to does not move correctly connected screw terminal arrangement and installation guide No signal; cable Replace cable or send sensor to FMS interruption No signal; sensor Send sensor to FMS; use other sensor defect No response of... -
Page 52: Technical Specification
.ACV 85…264 VACV / 80W Temperature range -10 to 60°C (14 to 140°F) Protection class IP 30 (Standard) / IP65 (.W), IP00 (.S) FMS Force Measuring Systems AG FMS USA, Inc. FMS (UK) FMS (Italy) Aspstrasse 6 2155 Stonington Avenue Suite 119...
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