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Operating Manual BKS600A
Digital microprocessor controlled web guide
for DC drive
Version 1.11 08/02 pw
Firmware Version: ab 2.00
Hardware Rev. D
This operation manual is also available in German.
Please contact your local representative.
Diese Bedienungsanleitung ist auch in Deutsch erhältlich.
Bitte kontaktieren Sie die Vertretung im zuständigen Land.
© by FMS Force Measuring Systems AG, CH-8154 Oberglatt – All rights reserved.
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Table of Contents
Related Manuals for FMS BKS600A
Summary of Contents for FMS BKS600A
- Page 1 This operation manual is also available in German. Please contact your local representative. Diese Bedienungsanleitung ist auch in Deutsch erhältlich. Bitte kontaktieren Sie die Vertretung im zuständigen Land. © by FMS Force Measuring Systems AG, CH-8154 Oberglatt – All rights reserved.
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Page 2: Safety Instructions
Operating Manual BKS600A 1 Safety Instructions 1.1 Description Conditions High danger of health Risk of damage Note for injury or loss of life to machines proper function Note Caution Danger This symbol refers to an This symbol refers to risk of... -
Page 3: Table Of Contents
8.7 Measuring from a Reference Point on the Machine Frame 9 Parametrization ....................26 9.1 Schematic Diagram of Parametrization 9.2 List of the System Parameters 9.3 List of the Parameters BKS600A 9.4 Description of the system parameters 9.5 Description of the Parameters BKS600A 9.6 Service Mode 9.7 Line-up of the limit positions and Offset Compensation... -
Page 4: Definitions
That way, the possibilities of the electronic unit can be extended easily. 3 System Components A BKS600A web guiding system consists of the following components (refer also to fig. 1): Steering device • Electrically or hydraulically driven Electronic unit BKS600A •... -
Page 5: System Description
4.2 Steering device The steering device adjusts the web position laterally. Its width is depending on the web width. Any steering device can be used if it can handle the signal for an FMS steering frame with DC motor drive: −... -
Page 6: Electronic Control Unit
Additional settings can be made with jumpers or solder bridges. Interface As an option, there are RS232, PROFIBUS, CAN-Bus or DeviceNet interfaces available. All inputs and settings can be made by the integrated operation panel or by the interfaces. fig. 2: Block diagram BKS600A K600024e... -
Page 7: Edge Sensors
Operating Manual BKS600A 4.4 Edge Sensors An optical sensor (AZS01) and an ultrasonic sensor (US01) is available from FMS. Adjustment is done automatically. 4.5 Manual Sensor Adjustment The manual sensor adjustment allows an easy positionning of the sensor across the whole material width. -
Page 8: Quick Installation Guide
– Control mode (edge left, edge right, center guiding)? – Number and setup of the edge sensors? – Steering device type (FMS steering frame, hydraulic drive or other device)? (if a linear DC drive for unwind or rewind stands is used it must be setup; refer to „9.7 Line-up of the limit positions and Offset Compensation“) -
Page 9: Dimensions
Operating Manual BKS600A 6 Dimensions fig. 3: Dimensions K600019e... -
Page 10: Installation And Wiring
Operating Manual BKS600A 7 Installation and Wiring Caution Proper function of the electronic unit is only guaranteed with the recommended application of the components. In case of other arrangement, heavy malfunction can be the result. Therefore, the installation instructions on the following pages must be followed strictly. - Page 11 Operating Manual BKS600A Caution The processor board is mounted to the housing cover. Improper handling may damage the fragile electronic equipment! Don’t use rough tools such as screwdrivers or pliers! Touch processor board as little as possible! Touch earthed metal part to discharge static electricity before open the housing! fig.
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Page 12: Wiring Diagrams
Operating Manual BKS600A 7.2 Wiring Diagrams fig. 7: Wiring of the power supply to the electronic unit K600027e fig. 8: Wiring of steering frame or other steering device K600025e... - Page 13 Operating Manual BKS600A fig. 9: Wiring of the edge sensors K600009e fig. 10: Wiring of the linear units K600026e...
- Page 14 Operating Manual BKS600A fig. 11: Wiring of the digital inputs and outputs K600011e green green Siemens color code fig. 12: Wiring of the interfaces K600030e...
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Page 15: Mounting The Steering Device
Operating Manual BKS600A 7.3 Mounting the Steering Device Mounting and wiring is done according to manufacturer’s specifications. Take care that the steering device is mounted in the right position regarding the running direction of the material web. If a steering frame is used, the pivot point mus be located at the entry side and the edge sensors must be located at the exit side (fig. -
Page 16: Mounting Of The Linear Units
Operating Manual BKS600A 7.5 Mounting of the Linear Units The linear units must be installed after the steering frame regarding running direction (fig. 13). They will be mounted directly to the machine frame using the supplied brackets. Wiring of the linear units is done according to wiring diagram (fig. 10). The electronic control unit detects automatically if 1 or 2 linear units are connected. -
Page 17: Mounting Of The Edge Sensors
Wiring of the edge sensors to the terminals is done according to wiring diagram (fig. 9). The FMS sensors provide a signal of 0...10V. If sensors with different signal range are used, this must be parametrized (refer to „8.2 Configuring the Electronic Unit“). -
Page 18: Operating
Operating Manual BKS600A 8 Operating 8.1 View of the Operating Panel fig. 15: Operating panel BKS600A K600020e... -
Page 19: Configuring The Electronic Unit
Operating Manual BKS600A 8.2 Configuring the Electronic Unit Prior to the first calibration, the following settings must be done (ref. to „9. Parametrization“ and „14. Technical reference“): System parameters Language Required display language Service parameters Motor config. Standard Stroke motor depending on steering device used Start pos. -
Page 20: Main Operating Menu And Special Functions
Operating Manual BKS600A 8.3 Main Operating Menu and Special Functions fig. 16: Main operating menu BKS600A K600018e Special function Operation ↑ ↓ = automatic on / off Automatic ← = commit settings ↑ ↓ = enlarge / reduce reference value... -
Page 21: Manual Operation
The special functions (ref. to fig. 16) provide the following possibilities for manual operation: Manual operation, generally • Center: (Only with FMS steering device) The steering device will return to its center position with the ↵ key (also possible by digital input). -
Page 22: Operation Without Linear Units
Operating Manual BKS600A 8.5 Operation without Linear Units Alignment of the Sensors • Align sensor axis to the web edge: Loosen the fixing nut on the bracket and adjust the sensor. Fix the sensor in the new position. The sensor will be positioned properly if the web edge goes through the sensor axis (center of active window;... -
Page 23: Operation With Linear Units
Operating Manual BKS600A 8.6 Operation with Linear Units Start of Detection • If an edge is found with the preceding settings, the control LED on the rear side of the sensor lights (Exception: The ultrasonic sensor US01 has no LED). - Page 24 Operating Manual BKS600A Automatic operation (with reference point on the machine frame) If a reference point on the machine frame was taken (ref. to „8.7 Measuring from a Reference Point on the Machine Frame“), the position reference is calculated slightly different as without reference on the machine frame.
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Page 25: Measuring From A Reference Point On The Machine Frame
Operating Manual BKS600A 8.7 Measuring from a Reference Point on the Machine Frame With or without linear units a reference point can be defined. Then, all position vaules will refer to this reference point. The reference point can be on the machine frame, for example (fig. -
Page 26: Parametrization
Operating Manual BKS600A 9 Parametrization 9.1 Schematic Diagram of Parametrization fig. 22: Parametrization BKS600A K600012e The parameters are split into the modules system parameters and parameters BKS 600 1. The parameter changing mode is activated by pressing the PARA ↵ key for 3 seconds. The required module is then searched with the ↑... -
Page 27: List Of The System Parameters
Measuring System Metric, US standard Metric Lowpass display [Hz] 10.0 Identifier Baud rate 2400, 4800, 9600, 19200 9600 9.3 List of the Parameters BKS600A Parameter Unit Default Selected Control mode Edge left, Edge right, Center Dead band [mm] Device active... -
Page 28: Description Of The System Parameters
Range: Metric, US standard Default: Metric Note: (not used from the BKS600A) Lowpass display Use: The electronic unit provides a lowpass filter to prevent noise which is added to the integrated display. This parameter stores the cut off frequency. The lower the cut off frequency, the more sluggish the output signal will be. -
Page 29: Description Of The Parameters Bks600A
This parameter defines what signal is provided at the analog output. If set to Controller output an actuator with analog signal can be operated instead of an FMS steering frame (i.e. hydraulic valve; ref. to parameter Output config.). If set to Feedback sensor the actual web position is provided at the output in the automatic mode. - Page 30 Operating Manual BKS600A Output manual Use: If parameter Analog output is set to Controller output, this parameter defines the signal value which drives the actuator when using the manual mode. If the sign is changed, the polarity of the analog output signal is changed too.
- Page 31 Operating Manual BKS600A Output config. Use: For the analog output (controller output) this parameter defines the output signal range. Range: 0...10V and 0...20mA, Default: 0...10V 0...10V and 4...20mA, and ±10V 0...20mA Note: The jumper for the tension output must match the settings of this parameter.
- Page 32 Operating Manual BKS600A Digital input 2 Use: Identical with Digital input 1 but the parameter acts to the digital input 2. Digital input 3 Use: Identical with Digital input 1 but the parameter acts to the digital input 3. Digital input 4 Use: Identical with Digital input 1 but the parameter acts to the digital input 4.
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Page 33: Service Mode
FMS linear units are used, these parameters are factory-adjusted and need no modification. Any setting is only needed if the web guide is used with a steering device other than FMS steering frames or linear units other than FMS. Each function module has its own set of service parameters. - Page 34 Operating Manual BKS600A P value motor Use: This parameter defines the P value of the steering frame position controller. Range: 0.01 to 320.00 Default: 3.00 Increment: 0.01 Unit: I value motor Use: This parameter defines the I value of the steering frame position controller.
- Page 35 Operating Manual BKS600A End pos. motor Use: Value of the position feedback potentiometer when the steering frame is in the second end position. Value determined with special function Init. Motor. Range: 8191 Default: 1700 Increment: Unit: Reference auto. Use: This parameter defines which position will be taken by the steering frame during automatic start.
- Page 36 Operating Manual BKS600A Speed auto-follow Use: This parameter stores the speed used to readjust the sensors to the web edge. This parameter is only active if parameter Rail auto-follow is set to Range: 1 (slow) to 4( fast) Default: Increment:...
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Page 37: Line-Up Of The Limit Positions And Offset Compensation
Operating Manual BKS600A 9.7 Line-up of the limit positions and Offset Compensation Note FMS steering frames are factory adjusted. Line-up of the limit of travel positions are normally not necessary. fig. 24: program flow „Init. Motor“ K600014e However if adjustment is necessary, proceed as follows: Line-up of limit positions •... - Page 38 Operating Manual BKS600A This page intentionally left blank...
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Page 39: Serial Interface (Rs232)
Operating Manual BKS600A 10 Serial Interface (RS232) (Optional) 11 Interface PROFIBUS (Optional) 12 Interface CAN-Bus (Optional) 13 Interface DeviceNet (Optional) -
Page 40: Technical Reference
Operating Manual BKS600A 14 Technical Reference 14.1 Additional Setting Elements fig. 25 K600028e Element Function D111 Status LED power supply: VCC ok D114 Status LED power supply: +15VDC ok D115 Status LED power supply: –15VDC ok D408 Status LED dig. input 1 D409 Status LED dig. -
Page 41: Setting Elements On The Extension Board
Operating Manual BKS600A 14.2 Setting Elements on the Extension Board fig. 26 K600002 Element Function IN1...16 Status LED dig. input 1...16 OUT1...8 Status LED dig. output 1...8 (24V) REL1...8 Status LED and relay dig. output 9...16 J308 / J317 Terminal for dig. output 9...16 (relay) J309...316... -
Page 42: Jumper For The Analog Inputs / Outputs
Operating Manual BKS600A 14.3 Jumper for the Analog Inputs / Outputs fig. 27 E600005e Caution Wrong setting of the jumpers and solder bridges may cause malfunction of the electronic unit or the total system! Setting of the solder bridges and jumpers must be checked carefully prior... - Page 43 Operating Manual BKS600A Setting the analog output (jumper) Channel 1 Channel 2...4 Analog output Analog output (main board) (subprint) 0...10V ±10V (default) J1100 J100 Setting the sensor excitation (solder bridges) Channel 1 Channel 2...4 Sensor excitation Sensor excitation (main board)
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Page 44: Technical Data
Function Web guide Number of actuators (steering frames) Drive of the actuator FMS steering frames with integrated DC drive or actuator with input signal ±10V / 0...10V / 0...20mA / 4...20mA (i.e. hydraulic valve) Position reference in steps of 0.1mm Dead band ±5mm, adjustable in steps of 0.1mm... - Page 45 Operating Manual BKS600A This page intentionally left blank...
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Page 46: Trouble Shooting
Grounding not connected Connect Grounding wire to the PE terminal (re. to wiring diagram) C.n HW error Hardware of channel n defect Contact FMS customer service Subprint of channel n is not Check if subprints are seated correctly (ref. to detected „14.1 Additional Setting Elements“) - Page 47 Operating Manual BKS600A Error Cause Corrective action Subprint missing One or more subprints are Check if subprints are seated correctly (ref. to contact FMS AG missing or are not detected „14.1 Additional Setting Elements“) Contact FMS customer service System Error...
- Page 48 Operating Manual BKS600A FMS Force Measuring Systems AG FMS Italy FMS USA, Inc. FMS UK Aspstrasse 6 Via Baranzate 67 2155 Stonington Ave. Suite 119 Highfield, Atch Lench Road 8154 Oberglatt (Switzerland) I-20026 Novate Milanese Hoffman Estates, IL 60169 USA Church Lench Tel.
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