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FMS BKS309.MS Operating Manual

Digital web guide controller with master-slave function
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Operating Manual BKS309.MS
Digital Web Guide Controller
with Master-Slave Function
Version
2.40 08/2018 NS
Firmware Version
V2.43
© by FMS Force Measuring Systems AG, CH-8154 Oberglatt – All rights reserved.

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Summary of Contents for FMS BKS309.MS

  • Page 1 Operating Manual BKS309.MS Digital Web Guide Controller with Master-Slave Function Version 2.40 08/2018 NS Firmware Version V2.43 © by FMS Force Measuring Systems AG, CH-8154 Oberglatt – All rights reserved.

  • Page 2: Table Of Contents

    Operating Manual BKS309.MS Table of Contents Safety Instructions ..................4 1.1 Description Conditions 1.2 List of Safety Instructions System Description ..................5 2.1 Functional Description Standard Web Guide Controller 2.2 Web Guide Controller with Master-Slave Functionality 2.3 Steering Frame or Actuator 2.4 Electronic Control Unit...
  • Page 3 Operating Manual BKS309.MS 8.6 Setting of System Parameters 8.7 Reset to Default Parameter Set Parameter Setting via a PC ..............41 9.1 Parameterization in a Network via Web Browser 9.2 Parameterization via a PC (peer-to-peer connection) Mechanical Dimensions ................51 Trouble Shooting ..................

  • Page 4: Safety Instructions

    Some contacts on the power supply board are under 230V tension! Mortal danger! Disconnect power supply before open the housing! Proper function of the FMS web guide is only guaranteed with the recommended application of the components. In case of other arrangement, heavy malfunction can be the result.

  • Page 5: System Description

    For the lamination of two webs Chase & Follow Control Systems are often used. This control system enables the exact positioning of two webs one above the other. The BKS309.MS web guide controller with Master-Slave functionality measures the position of a first web (Master) and guide a second web (Slave) so that both webs exactly match each other.

  • Page 6: Steering Frame Or Actuator

    BKS.D.3 and winderGLIDE BKS.D.6 series. 2.5 Sensors Optical sensors (AZS01/04), ultrasonic sensors (US01/4B) and a digital line sensor (DLS) are available from FMS. These sensors provide a signal of 0...10V. With them, edge, center and line guiding applications can be covered. 14.08.2018...

  • Page 7: Quick Installation Guide

    Operating Manual BKS309.MS 3 Quick Installation Guide The installation and set-up instructions in this operation manual refer to the BKS309.MS controller with Master-Slave functionality. 3.1 Preparations for Set-up • Read the Operation Manual of your web guide or actuator system.

  • Page 8: Installation

    Operating Manual BKS309.MS 4 Installation Caution Proper function of the FMS web guides and actuators is only guaranteed with the recommended application of the components. Other arrangements, can cause heavy malfunctions. Therefore, the installation instructions on the following pages must strictly be followed.

  • Page 9: Mounting The Electronic Control Unit

    If the sensors are placed far from the steering frame, control dynamics will deteriorate. 4.4 Mounting the Electronic Control Unit The BKS309.MS series is available in four different housing options: 1. Rail mount housing (electrical connections via screw terminals) 2. Rail mount housing (electrical connections via connectors) 3.

  • Page 10: Wiring Diagrams

    Use the original FMS cables to connect the steering frame respectively the actuator to the BKS309.MS controller. The connector end of the cable is connected either to a steering frame or a BKS.D.3 / D.6 actuator. The open ends of the cables must be wired to the cable terminals in the controller according to the wiring diagrams below (ref.

  • Page 11: Connecting Webmasters Bks015 Or Bks020

    Operating Manual BKS309.MS 5.2 Connecting webMASTERs BKS015 or BKS020 5.3 Connecting a winderGLIDE BKS.D.3 or a webMASTER BKS030 The illustration show a BKS.D.3 as sample. A BKS030 is equally wired. 5.4 Connecting a winderGLIDE BKS.D.6 Caution Bad earth connections may cause electric shocks to persons, malfunction of the...
  • Page 12 Operating Manual BKS309.MS total system or damage of the control unit! It is vital to ensure that the earth connection is properly done. 14.08.2018...

  • Page 13: Configuring The System

    3. Switch-on your power supply 4. The web guide controller starts-up in Manual Operating Mode. 5. A web guiding system using BKS309.MS is pre-set to control a chase & follow application with the master web being connected to the left sensor input (see wiring diagrams Fig.

  • Page 14: Relays Outputs

    • Toggle between Manual and Automatic mode (level triggered) • Go to centre position • Decrease reference value in 0.1mm steps in (deactivated for BKS309.MS) • Move actuator in 0.1mm steps to the left • Increase reference value in 0.1mm steps (deactivated for BKS309.MS) •...

  • Page 15: Differences Between Standard And Master-Slave Electronics

    Dig.In 4 6.4 Differences between Standard and Master-Slave Electronics Due to its use in the special field of chase & follow applications the BKS309.MS Master-Slave unit has a slightly different parameter set if compared with the standard web guide controller BKS309. Several functions aren’t any more available with the BKS309.MS.

  • Page 16: Operation

    The LED indicates the right edge guiding mode. necessary. Centre guiding mode is deactivated for BKS309.MS To enter the Parameter Setting Mode, hold the key for longer then 3 sec. The LED will light and the first parameter will appear on the LCD display indicating that you entered the mode.

  • Page 17: Automatic Operation

    Operating Manual BKS309.MS In manual mode the frame will move to the left in 0.1mm steps by pressing the button once. By pressing the button longer than 1 sec. it will continuously move the frame to the left. In automatic mode: Adjust Reference Position (left) is deactivated for BKS309.MS.

  • Page 18: Manual Operation

    Operating Manual BKS309.MS Note If web is not running, it can’t be guided properly to the reference position! The steering frame moves in the limit-of-travel position and may damage the web. Start automatic mode only when web is slowly running.

  • Page 19: Parameter Setting Over The Front Panel

    Operating Manual BKS309.MS 8 Parameter Setting over the Front Panel 8.1 Basic Instructions for Parameter Setting The web guide controller has three operator modes: • Operation mode • Parameter Setting mode (parameter selection) • Change mode (set or change chosen parameters) The parameter setting can be performed via the keys on the front panel or via a web browser.
  • Page 20 Operating Manual BKS309.MS Fig. 13: State Diagram Operation Parameters (1) K309009e 14.08.2018...
  • Page 21 Operating Manual BKS309.MS Fig. 14: State Diagram Operation Parameters (2) K309010e 14.08.2018...
  • Page 22 Operating Manual BKS309.MS Fig. 15: State Diagram Operation Parameters (3) K309011e_MS 14.08.2018...
  • Page 23 Operating Manual BKS309.MS Fig. 16: State Diagram Operation Parameters (4) K309014e_MS 14.08.2018...

  • Page 24: Setting Of System Parameters

    Operating Manual BKS309.MS 8.3 Setting of System Parameters To enter the Parameter Setting Mode the web guide controller must be in the Manual Mode. Press the key together for longer than 3 sec to enter the System Parameter List. The LED will light and the first parameter will appear on the LCD display.

  • Page 25: List Of Operation Parameters

    Operating Manual BKS309.MS 8.4 List of Operation Parameters Parameter Unit Selection Default Ref Pos Adjust Reference -5.00 +5.00 0.00 Position Manual Set Reference Ref Mode Manual Auto Mode Save the SaveRef Reference Position Dead band DeadBand MidSenso Relay 1 or Relay 2...
  • Page 26 Operating Manual BKS309.MS Manual Behaviour when Auto→Man Manual Centre leaving Automatic Mode 8.5 List of System Parameters Parameter Unit Selection Default Chas&Fol Chas&Fol Device Mode DevicMod Standard Master Input MastrInp right right left Home Pos 300.0 Home Position Mid Pos 300.0...

  • Page 27: Description Operation Parameter

    Operating Manual BKS309.MS 8.6 Description Operation Parameter Adjust Reference Position [Ref Pos] Purpose: The reference position can be adjusted using this parameter. Range: -5.00 to +5.00 Default: 0.00 Increment: 0.01 Unit: [mm] Set Reference Mode [Ref Mode] Purpose: This parameter determinates how the reference position is defined.
  • Page 28 Operating Manual BKS309.MS Dead band [DeadBand] Purpose: This parameter defines the dead band tolerance. Dead band is a free programmable range, in which the web may move freely without the steering readjusting the frame. Keep in mind that: A [DeadBand] of e.g.
  • Page 29 Operating Manual BKS309.MS Digital Input 1, 2, 3 or 4 Modes [Input 1…4] These are actually fore parameters one for each digital input Purpose: This parameter determines the functions of the digital inputs. The user can choose between seven settings.
  • Page 30 Operating Manual BKS309.MS Lock Guide [Lock] Setting: Purpose: The motor drive is immediately locked when this parameter is chosen and the digital input voltage is high. Dig. Input Lock, Operation State Automatic and Parameter [Auto→Man] work in a combinative manner. Their interdependency is described in the following table: Dig.
  • Page 31 Operating Manual BKS309.MS Password Purpose: The web guide controller can be protected from unauthorised access by means of password. If Password Yes is chosen, the system will request the password to change parameters and other setting. The password itself can’t be changed. It is always 3231...
  • Page 32 Operating Manual BKS309.MS Language Purpose: This parameter determines the displayed language. The user can choose between two languages. [English] Language: Purpose: If [English] is chosen, the display shows all texts in English. The web browser is always in English. [German]...
  • Page 33 Operating Manual BKS309.MS Adjust Correction Speed [AdjSpeed] Purpose: This parameter determines the maximum used speed. Range: Default: Increment: Unit: Power Modes [Power ON] Purpose: This parameter determines the operation mode after power on. The user can choose between three behaviours.
  • Page 34 Control of a Chase & Follow application (default setting) [Standard] Setting: Purpose: Control of a standard FMS steering frame Master Sensor Input [Mastrinp] Purpose: This parameter determines in a Chase & Follow application the sensor input connector for the master web.
  • Page 35 Operating Manual BKS309.MS Middle Position [Mid Pos] Purpose: The [Mid Pos] parameter determines the centre position of the actuator spindle. An actuator stops at this position, if you press the centre key . In Automatic Operation this parameter has no meaning.
  • Page 36 Operating Manual BKS309.MS Actuator [Actuator] Purpose: The parameter determines the control logic of the web [Actuator] guide controller BKS309. Condition: This parameter appears on the display only if an actuator / winderGLIDE is connected to the controller. The user can choose between two control directions.
  • Page 37 Operating Manual BKS309.MS [LANSpeed] Purpose: [LANSpeed] determines the data speed of the web guide controller to communicate the receiver (Switch, Hub or PC). The user can choose between two data speeds. [100 MBPS] Action: Purpose: [100 MBPS].means 100 M bit per second...
  • Page 38 Caution System parameters are factory settings and should not be changed without contacting the service department of FMS. An unauthorised change can cause malfunctions in the system or damage in the machine. To enter the System Parameter Setting Mode hold the two keys for longer then 3 sec.
  • Page 39 This parameter should not be changed without contacting the service department of FMS. [Standard] Setting: Purpose: Standard] For standard motors and standard frames of FMS (default setting). [Invers] Setting: Purpose: Invers] The controller sets the drive direction automatically, if FMS products are use.
  • Page 40 Operating Manual BKS309.MS Actuator Type [winderGL] This parameter determines the used actuator type. The product Purpose: name of FMS actuators is winderGLIDE. The user can choose between three types. [D.3.125] or [D.6.125] Type: Purpose: If type [D.3.125] or [D.6.125] is chosen, the maximum travel of the spindle will be 125mm (4.92in).
  • Page 41 Operating Manual BKS309.MS 9 Parameter Setting via a PC The BKSZ309 web guide controller can be embedded in an Ethernet network and the parameter setting can be done over this network by means of a web browser (Internet Explorer 7). The devices have a static IP-address that can be set over the user interface.
  • Page 42 Operating Manual BKS309.MS 9.1 Parameterization in a Network via Web Browser Before the parameterization of the BKS309 it must be certain that the BKS309 uses an IP address in a static block. For the integration of a BKS309 web guide controller in your Ethernet network please contact your IT system administrator.
  • Page 43 Operating Manual BKS309.MS Fig. 22: Parameter setting and Remote Control Remote Control 14.08.2018...
  • Page 44 Operating Manual BKS309.MS Fig. 23: Parameter list webMASTER Steering Frames wMASTER.jpg 14.08.2018...
  • Page 45 Operating Manual BKS309.MS Fig. 24: Parameter list winderGLIDE Actuators wGLIDE.jpg 14.08.2018...
  • Page 46 Operating Manual BKS309.MS Fig. 25: Ethernet settings and device addresses Ethernet Settings Fig. 26: Firmware update Firware Updates 14.08.2018...
  • Page 47 This paragraph describes the procedure for setting up a desktop or laptop computer to communicate with FMS BKS309 web guide controller. Before connecting the FMS BKS309 controller with a “cross-over-cable” directly to a PC, the computer must be configured with a “static” IP address. If the BKS309 controller is connected to a network by using e.g.
  • Page 48 Operating Manual BKS309.MS In the list box “This connection uses the following items:”, scroll down to “Internet Protocol (TCP/IP). Select the “Internet Protocol (TCP/IP) and click “Properties” button. The following dialog box will appear. Make sure the “General” tab is selected.
  • Page 49 Operating Manual BKS309.MS In the IP address box enter the IP address for the computer that could be 192.168.0.1. In the Subnet mask, enter 255 255 255 000, as shown below. Notice that the “000” in both boxes will change automatically to “0”.
  • Page 50 Operating Manual BKS309.MS Click on the “Close” button. Close the “Network Connection” window Close “Control Panel” The computer is now ready to communicate with the BKS309 controller: 1. Connect the “cross over cable” to both the BKS309 and to the appropriate port on the desktop or laptop computer.
  • Page 51 Operating Manual BKS309.MS 10 Mechanical Dimensions The BKS309 series is available in three different housing options. The mechanical dimensions can be seen in the following pages. Fig. 27: Outline Drawing BKS309.R rail mount housing K309006e 14.08.2018...
  • Page 52 Operating Manual BKS309.MS Fig. 28: Outline Drawing BKS309.W wall mount housing K309008e Fig. 29: Outline Drawing BKS309.S panel mount housing K309007e 14.08.2018...
  • Page 53 Operating Manual BKS309.MS Fig. 30: Outline Drawing BKS309.R.C for DIN real mounting with connectorsK309016e 14.08.2018...
  • Page 54 Connect sensor correctly according to does not move correctly connected screw terminal arrangement and installation guide No signal; cable Replace cable or send sensor to FMS interruption No signal; sensor Send sensor to FMS; use other sensor defect No response of...
  • Page 55 Operating Manual BKS309.MS 12 Technical Specification Cycle time processor Drive of steering Stepper motor. Power amplifier 24V integrated in frame housing Dead band 0…2mm, adjustable in 0.1mm steps Position reference ±5mm, adjustable in 0.1mm steps Control modes edge left / edge right / center guiding / line guiding...
  • Page 56 Operating Manual BKS309.MS FMS Force Measuring FMS USA, Inc. FMS (UK) FMS (Italy) Systems AG 2155 Stonington Avenue Aspstrasse 6 Aspstrasse 6 Aspstrasse 6 Suite 119 8154 Oberglatt 8154 Oberglatt (Switzerland) 8154 Oberglatt (Switzerland) Hoffman Estates,, IL 60169 (Switzerland) Tel. +39 02 39487035 Tel.

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