Brake Pedal; Parking Brake Handle - Daihatsu TERIOS J100 Maintenance Manual

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BRAKE PEDAL

FREE PLAY
1.
Ensure that the ignition switch is turned OFF.
2.
Depress the brake pedal more than five times to release
the vacuum saved in the brake booster.
3.
Ensure that the specified free play exists on the brake
pedal by pushing the brake pedal lightly by hand.
Free Play:
0.5 - 2.0 mm
If the free play is not within the specified value, adjust the
free play by adjusting the push rod length.
(Refer to the BR section.)
RESERVE TRAVEL
1. Place chocks at the wheels.
2. Place the transmission in the neutral position.
3. Start the engine.
4. Depress the brake pedal with an applying force of 300 N
(30 kgf).
CAUTION:
·
At this stage the hand brake should not be applied.
5. Measure the distance between the position where the
brake pedal pad upper surface is depressed and the floor
panel as shown.
6. Ensure that the reserve travel meets with the specification.
Reserve Travel:
If the reserve travel fails to meet with the specification,
check/ adjust or repair the brake shoe clearance as nec-
essary.
(Refer to the BR section.)

PARKING BRAKE HANDLE

WORKING TRAVEL
1. Chock the wheels.
2. Ensure that the number of notches is within the specified
value when the parking brake handle is pulled with a force
of 196 N (20 kgf) by hand.
Specified Number of Notches:
If the working travel fails to meet with the specification, ad-
just the parking brake handle working travel to the speci-
fied value.
(Refer to the BR section in this service manual.)
3. Ensure that the parking brake handle rachet operates
properly and retains the handle at each notch position
properly and will not be skipped or jumped.
If any trouble exists, replace the parking brake handle with
a new one.
(Refer to the BR section.)
108.3 mm or more
5 to 7
MA–27
0.5 - 2.0 mm
108.3 mm or more
Unlock
Set
Release
JMA00076-00059
JMA00077-00060
JMA00078-00000
JMA00079-00061

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