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injen technology PF8075 Instructions Manual

injen technology PF8075 Instructions Manual

2003-07 dodge ram 5.9l cummins i6

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Part number PF8075
2003-07 Dodge Ram
5.9L Cummins I6 (TD)
1- 4"
aluminum intake
1-
Webbed nano-fiber dry filter
1- Power Box-
contents:
1
- Aluminum skin plate
1
- Main body
1- Side air plenum
1
- Front pre-filter screen
socket
9- M4 x 12mm
head screw
4
- m6 x 12mm socket head
1
- velocity stack /no ViT
4-
m8 x12mm low head socket
1
- Air box mounting bracket
2-
m4 x 16mm
button head screw
1-
5 1/2" x 4 1/2" step hose
1- 4" 90 degree elbow
1- X-Large clamps #088
1- Large clamps #072
2- Large Clamps#064
1- 6 page instruction
Warning: Do not attempt to disassemble part# W-
PBDVC. Product warranty will be voided if it is deter-
mined that the W-PBDVS has been tampered with.
Contact Injen customer service for service or repair.
Note: The C.A.R.B. Exempt sticker must be attached
under the hood in a manner such that it is easily viewed
by an emissions inspector.
Note: In off-road, frequently dusty or other severe duty applications, clean and change the Injen/AMSOIL
air filter more often as determined by operating conditions or as indicated by the air restriction gauge.
Figure 1
(#1029)
W-PBDD-1
(#11040)
(#15007)
(#15006)
Congratulations! You have just purchased the best engineered and
(#15011)
most advanced air intake system, equipped with Ea nanofiber air fil-
(#6074)
ter.
(#6056)
Please check the contents of this box immediately.
W-PBDVS)
(
Report any defective or missing parts to the authorized Injen or AMSOIL deal-
(#6076)
er you purchased this product from.
(#20083)
Before installing any parts of this system, please read the instructions thor-
(#6072)
oughly. If you have any questions regarding installation, please contact your
(#3184)
dealer, Injen Technology or AMSOIL.
(#3174)
Installation DOES require some mechanical skills. A qualified
(#4020)
mechanic is always recommended.
(#4014)
*Do not attempt to install the intake system while the engine is hot.
The installation may require removal of radiator fluid line that may be hot.
(#4006)
Injen Technology offers a limited lifetime warranty to the original
against defects in materials and workmanship. Warranty claims must be han-
dled through the dealer from which the item was purchased.
Injen Technology 244 Pioneer Place Pomona, CA 91768 USA
Note: This intake system was tested with an Injen/AMSOIL air filter
made from synthetic Nanofiber media which has a 100,000 mile
service life or four year warranty, whichever comes first.
Nanofibers
Cellulose
Power-Box contents:
Figure 2
Nanofiber technology:
Is an oil free filtration
media that has been
used exclusively in
heavy duty applica-
tions, including the
US Army's Abrams
M1 tanks.
wet gauze
Injen/AMSOIL is now
making it available to
diesel applications
and vary soon will be
available for the gas
auto/light truck market
purchaser

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Summary of Contents for injen technology PF8075

  • Page 1 The installation may require removal of radiator fluid line that may be hot. 2- Large Clamps#064 (#4006) Injen Technology offers a limited lifetime warranty to the original purchaser 1- 6 page instruction against defects in materials and workmanship. Warranty claims must be han- dled through the dealer from which the item was purchased.
  • Page 2 The clamp on the turbo inlet tube is loosened to separate the inlet tube from the Loosen and remove the 10mm nut that secures the air arm to the front cross flexible air intake duct. member. Page 2 of part# PF8075...
  • Page 3 Figure 18 Loosen and remove the m8 bolt from the fender well as shown above. This bolt The bracket is now attached to the air box cleaner. is located towards the front of the fender well. Page 3 of part# PF8075...
  • Page 4 Figure 25 Figure 26 With clamps provided, install the short side of the 4” elbow to the turbo. Attach the step hose to the power box with clamps provided, and tighten on the box only. Page 4 of part# PF8075...
  • Page 5 Check the entire system for the best possible fit. Once you have checked the entire system for leaks, rubbing or rattling, continue to tighten all nuts, bolts and Page 5 of part# PF8075 clamps. Reconnect the negative battery terminal prior to starting the engine.
  • Page 6 5. Check the filter for excessive dirt build up. Clean or replace the filter with an original Injen/AMSOIL filter sold on-line at “injenonline.com”. Congratulations! You have just completed the installation of the best intake system sold on the market. Enjoy the added power and performance of your new intake system. Page 6 of part# PF8075...