Emerson Fisher 1190 Instruction Manual

Emerson Fisher 1190 Instruction Manual

Low-pressure gas blanketing regulator

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Instruction Manual
D101644X012
August 2020
Type 1190 Low-Pressure Gas Blanketing Regulator
!
Failure to follow these instructions or
to properly install and maintain this
equipment could result in an explosion,
fire and/or chemical contamination
causing property damage and personal
injury or death.
Fisher™ regulators must be
installed, operated and maintained
in accordance with federal, state and
local codes, rules and regulations
and Emerson Process Management
Regulator Technologies, Inc.
(Emerson) instructions.
If the regulator vents gas or a leak
develops in the system, service to the unit
may be required. Failure to correct trouble
could result in a hazardous condition.
Installation, operation and maintenance
procedures performed by unqualified
personnel may result in improper
adjustment and unsafe operation. Either
condition may result in equipment
damage or personal injury. Use qualified
personnel when installing, operating and
maintaining the Type 1190 regulator.
Introduction
Scope of the Manual
This manual provides installation, startup and
maintenance instructions and parts ordering information
for the Type 1190 low-pressure gas blanketing
regulator (Figure 1) complete with Type T205P pilot and
Type MR95H supply pressure regulator.
WARNING
Figure 1. Type 1190 Low-Pressure Gas Blanketing Regulator
Product Description
The Type 1190 low-pressure gas blanketing regulator
is a pilot-operated, pressure reducing regulator with
a supply pressure regulator. This regulator is used
for extremely accurate pressure control on very
low-pressure gas blanketing systems. This regulator
helps to control emissions and provides protection
against any contamination from atmospheric
conditions by providing a flushing action.
The Type 1190 gas blanketing regulator maintains a
positive vessel pressure thereby reducing the possibility
of vessel wall collapse during pump-out operations.
Type 1190

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Summary of Contents for Emerson Fisher 1190

  • Page 1 Fisher™ regulators must be installed, operated and maintained in accordance with federal, state and local codes, rules and regulations and Emerson Process Management Regulator Technologies, Inc. (Emerson) instructions. If the regulator vents gas or a leak develops in the system, service to the unit may be required.
  • Page 2: Specifications

    2. The pressure/temperature limits in this Instruction Manual and any applicable standard or code limitation should not be exceeded. 3. Special low temperature constructions for process temperatures between -76 to 180°F / -60 to 82°C are available by request. The low temperature construction passed Emerson laboratory testing for lockup and external leakage down to -76°F / -60°C.
  • Page 3: Principle Of Operation

    Type 1190 TYPE EGR MAIN VALVE TYPE MR95H SUPPLY REGULATOR CONTROL LINE TYPE T205P PILOT TYPE 1098 ACTUATOR SETPOINT ADJUSTMENT FIXED RESTRICTION GAS BLANKETING DOWNSTREAM PRESSURE BLEED LINE B2328_3 INLET PRESSURE OUTLET PRESSURE LOADING PRESSURE PILOT SUPPLY PRESSURE ATMOSPHERIC PRESSURE Figure 2.
  • Page 4 Type 1190 Table 2. Flow Coefficients PIPING STYLE Line Size Equals Body Size Piping BODY SIZE Linear Cage Drilled Hole Whisper Trim™ Cage Regulating Wide-Open Regulating Wide-Open Regulating Wide-Open Regulating Wide-Open 16.8 17.7 35.7 16.7 17.6 34.5 2280 2400 63.3 66.7 36.0 1970...
  • Page 5: Installation And Startup

    Type 1190 Table 4. Supply Pressure Settings Required for the Type MR95H Regulator SUPPLY PRESSURE Type T205P Spring Color and Outlet Pressure Range TYPE EGR Green Light Blue Black MAIN VALVE Orange Unpainted Yellow BODY SIZE 1.1 to 2.5 to 4.5 to SPRING 0.25 to...
  • Page 6 Type 1190 WARNING A regulator may vent some gas to the atmosphere. In hazardous or flammable gas service, vented gas may accumulate and cause personal injury, death or property damage due BODY FLANGE to fire or explosion. Vent a regulator in hazardous gas service to a remote, CAGE SCREWS INTO BODY FLANGE...
  • Page 7: Maintenance

    FLANGE NUT (KEY 22) regulations. Due to the care Emerson takes in HEX NUT (KEY 8) meeting all manufacturing requirements (heat treating, INDICATOR FITTING (KEY 5) dimensional tolerances, etc.), use only replacement...
  • Page 8 Type 1190 a cage or insert a soft bar through the windows of the cage. Note that the piston ring (key 14) and the plug O-ring (key 20) are omitted from the valve plug (key 16). Proceed to step 6 if no further maintenance is necessary.
  • Page 9 Type 1190 stem, pushing on the fitting if necessary to provide 7. Place the backup ring (key 49) into the body (key 1). Then place the body seal O-ring (key 11) sufficient stem thread exposure. To maintain into the body. clearance for indicator part installation, draw up the spring seat (key 28) by turning the hex nut down on 8.
  • Page 10 Type 1190 To Disassemble and Reassemble Diaphragm Parts: 12. Install the spring case assembly (key 3) on the lower casing assembly (key 4) so that the vent assembly 1. For internal flat circular adjusting screw – (key 26) is correctly oriented. Secure the spring remove the closing cap (key 22) and closing cap case assembly with the cap screws (key 24) and gasket (key 25).
  • Page 11: Parts Ordering

    Type 1190 5. Remove the diaphragm case cap screws (key 16) 3. Remove the cap screws (key 10), hex nuts and lift off the spring case (key 2). Remove the (key 11), lower diaphragm case (key 1), diaphragm upper spring seat (key 9) and regulator spring (key 7) and diaphragm plate (key 8).
  • Page 12 Type 1190 Parts List (Figures 6 through 10) Description Part Number Lower Indicator Fitting Parts marked NACE can be used for sour gas service Plated steel NPS 1 / DN 25 T21117T0012 as detailed in the NACE International Standard MR0175. NPS 1 / DN 25 (NACE) T21117T0022 Parts referenced in the parts list can be found in...
  • Page 13 Type 1190 Table 5. Type EGR Main Valve Body Part Numbers (key 1) BODY SIZE, NPS / DN END CONNECTION BODY MATERIAL STYLE 1 / 25 2 / 50 3 / 80 4 / 100 6 / 150 8 x 6 / 200 x 150 34B7611X012 38A8845X012 - - - - - - - - - - -...
  • Page 14 Type 1190 Type EGR Main Valve Description Part Number Cage O-ring (continued) (Figure 6) (continued) Kalrez Perfluoroelastomer (FFKM) ® NPS 1 / DN 25 10A7777X032 NPS 2 / DN 50 10A7779X132 Description Part Number NPS 3 / DN 80 14A5688X112 Seat Ring (continued) NPS 4 / DN 100 10A3481X032...
  • Page 15 Type 1190 Type EGR Main Valve Type 1098 Actuator, Size 40 (Figure 7) (Figure 6) (continued) Description Part Number Parts kit (included are keys 5, 6, 7, 56 Description Part Number and 57), Size 40, Nitrile (NBR) R1098X00402 Plug Lower Diaphragm Case Steel Steel 24A7155X012...
  • Page 16 1. Includes 316 Stainless steel Trim Parts. 2. Special low temperature constructions for process temperatures between -76 to 104°F / -60 to 40°C are available by request. The low temperature construction passed Emerson laboratory testing for lockup and external leakage down to -76°F / -60°C.
  • Page 17 Type 1190 Type T205P Pilot (Figure 8) (continued) Type MR95H Regulator (Figure 9) Description Part Number Description Part Number Closing Cap Parts Kit (included are keys 3, 4, 12, 19 For 1 in. w.c. to 1.2 psig / 2.5 to 83 mbar, and 63) 1/4 NPT Body Flat Circular Adjusting Screw Stainless steel diaphragm and plug...
  • Page 18 Type 1190 Type MR95H Regulator Type MR95H Regulator (Figure 9) (continued) (Figure 9) (continued) Description Part Number Description Part Number Stem/Stem Assembly 416 Stainless steel, Oxygen Service ERCA00638A0 Inner Valve Spring 316 Stainless steel 302 Stainless steel, Oxygen Service ERCA04280A0 Standard ERCA00638A4 Inconel...
  • Page 19 Type 1190 35A3167_E COMPLETE CAST IRON FULL-CAPACITY MAIN VALVE ASSEMBLY Figure 6. Type EGR Main Valve (Keys 14 and 20 Shown Above Are Not Used)
  • Page 20 Type 1190 34A5692_C Figure 7. Type 1098 Actuator...
  • Page 21 Type 1190 ERAA06806 TYPE T205P PILOT INTERIOR ASSEMBLY ERAA06806 ERAA06806 BODY SEAL SPRING ADJUSTMENT ASSEMBLY OPTION O-RING BACK-UP RING (KEY 11) (KEY 49) BODY (KEY 1) EXPANDED VIEW OF THE BODY AREA SHOWING THE O-RING AND BACK-UP RING REPLACEMENT APPLY LUBRICANTS (L) L1 = SILICONE COMPOUND L2 = ANTI-SEIZE COMPOUND Figure 8.
  • Page 22 Type 1190 GF04914 APPLY LUBRICANTS (L) L1 = GENERAL PURPOSE PTFE OR LITHIUM GREASE L2 = ANTI-SEIZE COMPOUND L3 = GRAPHITE SEALANT 1. Lubricants and sealant must be selected such that they meet the temperature requirements. 2. Apply L2 (anti-seize compound) on key 16 for stainless steel bolts. 3.
  • Page 23 Type 1190 TYPE MR95H SUPPLY PRESSURE REGULATOR TYPE T205P PILOT 42B6644_B Figure 10. Type 1190 Mounting Parts...
  • Page 24 Technologies, Inc. All rights reserved. 08/20. Emerson Automation Solutions The Emerson logo is a trademark and service mark of Emerson Electric Co. All other marks are the property of their prospective owners. Fisher™ is a mark owned by Fisher Controls International LLC, a business...

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