Page 2
IMPORTANT The tool delivered with this manual may have been modified for specific needs. In that case, please give us the tool code number written on our shipping note or the approximate tool delivery date when you place an order for a new similar tool or for spare parts. In that way, you will be sure to get the required tool and/or spare part.
Instructions manual MD Series & MDC v2 INDEX GENERAL SAFETY RULES ....................5 Product ..........................7 Main features ......................... 7 Screwdriver ..........................8 General specification ...................... 8 Model specification ......................8 Auto Speed by torque setting under the each test condition.......... 11 Screwdriver dimension ....................
Page 4
Instructions manual MD Series & MDC v2 Torque calibration and compensation .................. 74 Error code ..........................76 System error ......................... 76 Fastening error by the pattern setting ................77 Web Server .......................... 78 Parameter details and factory setting ................... 79 MODBUS COM protocol ......................
Instructions manual MD Series & MDC v2 GENERAL SAFETY RULES ENGLISH WARNING! Read and understand all instructions. Failure to follow all instructions listed below, may result in electric shock, fire and/or serious personal injury SAVE THIS INSTRUCTIONS 1.1 Work Area Keep your work area clean and well lit.
Page 6
Instructions manual MD Series & MDC v2 Remove adjusting keys or switches before turning the tool on. A wrench or a key that is left attached to a rotating part of the tool may result in personal injury. Do not overreach. Keep proper footing and balance at all times. Proper footing and balance enables better control of the tool in unexpected situations.
Instructions manual MD Series & MDC v2 Product It consist of DC Servo screwdriver and controller as a complete system. Screwdriver packing : x1 screwdriver x1 CE declaration of conformity x1 calibration test certificate (original to be preserved) Controller packing :...
Instructions manual MD Series & MDC v2 Screwdriver General specification Item Specification Electric power DC38V, 5A max Motor Swiss DC servo motor Torque accuracy 10% in full scale Torque repeatability +/- 3% Auto speed by torque setting, Speed Model specification Gear ratio ( 1/16 ) –...
Page 9
Instructions manual MD Series & MDC v2 ● Pistol grip hand held (Trigger start) Model Torque(Nm) Speed range Bit socket Controller MDP3201 0.1 ~ 1.17 150-2000 Hex1/4” Hex1/4” MDP3202 0.2 ~ 2.15 150-2000 Hex1/4” MDP3204 0.4 ~ 3.9 150-1500 Hex1/4”...
Page 10
Instructions manual MD Series & MDC v2 ● Spindle for automation (Remote start by I/O) Model Torque(Nm) Speed range Bit socket Wight Controller 0.010 ~ 0.068 MDA2201 1000 dia.4 half moon 0.02 ~ 0.27 MDA2204 1000 dia.4 half moon 0.03 ~ 0.39...
Instructions manual MD Series & MDC v2 Auto Speed by torque setting under the each test condition ◆ Speed range : Available setting range by manual ◆ Auto speed by torque setting : Safe speed not exceeding over torque by rotation inertia...
Instructions manual MD Series & MDC v2 Screwdriver dimension ■ MD2601, MD2602 Bit holder (Option) for Ohmi V-17 or equivalent ( Hex1/4” with Dia 7mm body hold by bearing ) Vacuum pick-up assy (Option) for Ohmi V-17 or equivalent ( Hex1/4” with Dia 7mm body hold by bearing ) Mouth piece is not included in the assy.
Page 14
Instructions manual MD Series & MDC v2 ■ MD2604, MD2611, MD2616 Bit holder (Option) for Ohmi V-17 or equivalent ( Hex1/4” with Dia 7mm body hold by bearing ) Vacuum pick-up assy (Option) for Ohmi V-17 or equivalent ( Hex1/4” with Dia 7mm body hold by bearing ) Mouth piece is not included in the assy.
Page 15
Instructions manual MD Series & MDC v2 ■ MD3201, MD3202 Bit holder (Option) for Ohmi V-17 or equivalent ( Hex1/4” with Dia 7mm body hold by bearing ) Vacuum pick-up assy (Option) for Ohmi V-17 or equivalent ( Hex1/4” with Dia 7mm body hold by bearing ) Mouth piece is not included in the assy.
Page 16
Instructions manual MD Series & MDC v2 ■ MD3204, MD3211, MD3216 Bit holder (Option) for Ohmi V-17 or equivalent ( Hex1/4” with Dia 7mm body hold by bearing ) Vacuum pick-up assy (Option) for Ohmi V-17 or equivalent ( Hex1/4” with Dia 7mm body hold by bearing ) Mouth piece is not included in the assy.
Page 19
Instructions manual MD Series & MDC v2 ■ MDP3201, MDP3202, MDP3204, MDP3211, MDP3216 1/4” Hex female U : Top cable connection Ex. MDP3216-A/U D : Grip down cable connection Ex. MDP3216-A/D 3/8” SQ male Options Vacuum pick-up assy Bit socket type : A(1/4” Hex), 3/8”SQ Cable connection : U (top side), D (grip end) Bit holder for 1/4”...
Page 20
Instructions manual MD Series & MDC v2 ■ MDA2201-E +VC M D A 2 2 0 1 - E + V C Model Bit type A:1/4”Hex E:Dia.4mm Option accessory V : Vacuum pick-up assy C : Bit Cushion Vacuum pick-up + Bit cushion (Option)
Page 21
Instructions manual MD Series & MDC v2 ■ MDA2601 Options 1/4” Hex female Bit holder with bearing Vacuum pick-up assy Bit : 1/4” Hex Ohmi V-17 bit or equivalent 60342 07/20...
Page 22
Instructions manual MD Series & MDC v2 ■ MDA2604, MDA2611, MDA2616 Options Bit holder with bearing Vacuum pick-up assy Bit : 1/4” Hex Ohmi V-17 bit or equivalent 1/4” Hex female 60342 07/20...
Page 23
Instructions manual MD Series & MDC v2 ■ MDA2602, MDA3201, MDA3202 Options Bit holder with bearing Vacuum pick-up assy Bit : 1/4” Hex Ohmi V-17 bit or equivalent 1/4” Hex female 60342 07/20...
Page 24
Instructions manual MD Series & MDC v2 ■ MDA3204, MDA3211, MDA3216 Options Bit holder with bearing 1/4” Hex female Vacuum pick-up assy Bit : 1/4” Hex Ohmi V-17 bit or equivalent 60342 07/20...
Instructions manual MD Series & MDC v2 Screwdriver cables Models Standard – with longer connector on driver side length 3m, 5m, 8m Reinforced II – highly recommended for angle and pistol screwdrivers applications length 3m, 5m, 8m Important : screwdriver max torque can be lower than it’s specification by 5% and 20% for...
Instructions manual MD Series & MDC v2 Installation Cable management should be done in a way to avoid unormal strength and twist applied to cable than natural cable bending. An appropriate cable management will Use appropriate accessories from As example below :...
Instructions manual MD Series & MDC v2 Operation Getting started at first power on or after screwdriver change. It is really important to initialize the controller and driver as a set, before attempting to make any settings, as the information stored within the controller during testing at time of manufacture may not correlate with the driver shipped with the system.
Page 31
Instructions manual MD Series & MDC v2 6 : open driver model list select screwdriver model in list MDP, MDA, MDH are same as MDxxxx Power reset is done automatically and controller is initialized with selected screwdriver factory parameters.
Instructions manual MD Series & MDC v2 Operation screen Operation screen is a default window when the controller power ON. The real time monitoring data and target settings are displayed together. To go other menu, click the on the top right side.
Page 33
Instructions manual MD Series & MDC v2 Touch Screen field to move Preset # or Model Password Log In select Last count cancel Real time monitoring 60342 07/20...
Instructions manual MD Series & MDC v2 Presets or Model select To use Model, Controller 4/8 → Model select ON setting required There are 15 presets of program. Each preset contains the following parameters - Torque - Speed - verifying angles - soft start duration time - free speed tightening.
Instructions manual MD Series & MDC v2 Parameters To program each Presets, Click and go to Parameter menu require password to log in The initial factory setting is “ 0 “ for password The password can be changed once log in.
Instructions manual MD Series & MDC v2 Fastening settings Parameters listed on A, B and C pages for each Preset from 1 to 15 Preset selection Type Unit Range Initial Description Control type TC/AM : torque control/ angle monitoring AC/TM: angle control/ torque monitoring...
Page 39
Instructions manual MD Series & MDC v2 Target angle Unit Range Initial degree 0 ~ 9999 Description Target angle in AC/TM mode Min angle Unit Range Initial degree 0 ~ 9999 Description Minimum angle to be OK in TC/AM mode...
Page 40
Instructions manual MD Series & MDC v2 Soft start Unit Range Initial msec 0 ~ 300 Description Speed reach to the target in the setting time, Preset complement to acceleration controller parameter Seating point torque % Unit Range Initial 10 ~ 95...
Instructions manual MD Series & MDC v2 Advanced functions: Free reverse rotation, Engaging torque detection, Angle after torque up Thread tapping 4 extra fonctions can be set independantly for each Preset ① ② ③ Fastening 7.7.1 Free reverse rotation before Fastening...
Instructions manual MD Series & MDC v2 7.7.2 Engaging Torque detection It is possible only when the screw engaging provide significantly higher torque than previous free run. Speed Unit Range Initial Tool range Description Tool rotation speed Torque (%) Unit...
Instructions manual MD Series & MDC v2 7.7.3 Angle after torque up It manage extra angle control in both forward or reverse direction after tightening by torque. Speed Unit Range Initial Tool range Description Driver rotation speed Angle Unit Range...
Instructions manual MD Series & MDC v2 7.7.4 Thread tapping This function is dedicated to trough hole tapping with a torque pic during thread tapping. TC/AM program will start once the tapping is done. Typical thread tapping graph It is not the case in the trace above, but the tapping torque can be higher than target torque (tapping...
Instructions manual MD Series & MDC v2 Multi Sequence settings Multi sequence provide a cycle of fastening by a start signal. Total 10 steps of programing is allowed in MA(Multi A) and MB(Multi B) presets To program, select the command and required parameter on each step.
Instructions manual MD Series & MDC v2 Model settings They are 15 sequencing models of 20 steps with assignable tightening program batch counting and logical IO management. Model should be activated in controller parameters. The digital inputs for preset # select becomes model # select automatically.
Page 47
Instructions manual MD Series & MDC v2 ◆ Command details Command Description Data 1 Data 2 0 : No output → NG 1 : Active High Input # select 2 : Active Low Input Mapping digital Input from 1 - 8...
Instructions manual MD Series & MDC v2 Screw count settings Screw count parameters are set for presets and models. Sensor signal select : Count start(IN) / end(OUT) No signal, auto start (Auto) - auto reset to total number after “0”...
Page 49
Instructions manual MD Series & MDC v2 Port Count signal (OUT) : count complete signal can be set with 4 different type of signals Count complete(500ms) Torque up + Count complete Count complete(100ms) Screw missing alarm Count complete(500ms) : it provides 500ms of pulse type count complete signal after fasten all set numbers.
Instructions manual MD Series & MDC v2 Controller settings Driver ID Unit Range Initial 1 ~ 99 Description MDC ID used to identify ethernet data communication. Driver model Unit Range Initial Screwdriver list Unknown Description Screwdriver model : to be specified previously to pair screwdriver with code 77.
Page 51
Instructions manual MD Series & MDC v2 Autospeed Unit Range Initial OFF- ON Description Provide the safe speed on the torque setting (P1 ~ P15). The speed is automatically calculated Acceleration Unit Range Initial 10 ~ 1000 Description Slow start of motor to the target speed.
Page 52
Instructions manual MD Series & MDC v2 Forward run time Unit Range Initial 0 - 60 Run limit to forward rotation – It prevent the continuous running over the Description preset time. The driver stops automaticaly at the preset time and...
Page 53
Instructions manual MD Series & MDC v2 Screw type Unit Range Initial CW - CCW Description Set tightening rotation direction for each preset Judged fasten minimum turn Unit Range Initial turn 0 ~ 5 Description Turns out of judgement Fastening stop error...
Page 54
Instructions manual MD Series & MDC v2 Selection on panel Unit Range Initial OFF- ON Description OFF : disable touch screen ON : allow touch screen use Reverse lock (handheld only) Unit Range Initial YES - NO Description YES will disable the reverse rotation switch on screwdriver.
Page 55
Instructions manual MD Series & MDC v2 RS232 select Unit Range Initial MODBUS - Barcode MODBUS Description RS232 Port use : for data report or barcode reader Please ensure that baudrate is set to correct value Baudrate port com Unit...
Page 56
Instructions manual MD Series & MDC v2 Model selection mode Unit Range Initial OFF- ON ON : model selection on operation screen or IO’s Description OFF : Preset and MA/MB selection on operation screen or IO’s Preset/Model selection on panel...
Page 57
Instructions manual MD Series & MDC v2 Crowfoot Unit Range Initial OFF ON Description ON : activate crowfoot setting Crowfoot ratio Unit Range Initial 0 to 10 Description Crowfoot gear ratio including angle head Crowfoot efficency (%) Unit Range Initial...
Page 58
Instructions manual MD Series & MDC v2 Led/light on time Unit Range Initial 0 ~ 30 Description Screwdriver LED lamp off timer (used only with pistols MDP) 0 = lamp off timer disable. Holding time angle limit Unit Range Initial...
Instructions manual MD Series & MDC v2 I/O settings Inputs F/L switch enable : allow reverse by external input when F/L switch is locked by controller setting Absolute home bit/socket position Set origin : Create the absolute home position monitored by motor angle encoder.
Page 60
Instructions manual MD Series & MDC v2 MDC 25P I/O schematic The digital I/O provide the free assignment feature for 8 Inputs and 8 Outputs. Factory setting of I/O assignments are as following. To validate changing I/O, turn the power OFF and ON again.
Page 61
Instructions manual MD Series & MDC v2 Binary coding with 5 inputs to select preset # and Mode (identical for Model) Input Torque select Torque select Torque select Torque select Multi Preset # sequence Multi A Multi B ◆ Binary coding with 3 outputs for error codes in 7 groups...
Instructions manual MD Series & MDC v2 Network settings Mode Unit Range Initial STATIC - DHCP STATIC Description STATIC : IP address should be set manually on controller DHCP : if controller is connected to a LAN with a DHCP router...
Instructions manual MD Series & MDC v2 Monitoring To monitor fastening data and I/O status, Click and go to There are three(3) real-time monitoring menu and one error history. Graph : torque, Angle, Speed and current I/O : Input & output status Network : RS-232 &...
Page 64
Instructions manual MD Series & MDC v2 ◆ I/O Status monitoring The I/O & tool operation signals are displayed when they are activated The temperature of the motor surface is also displayed. ◆ Network setting 60342 07/20...
Instructions manual MD Series & MDC v2 Remote control & Auto customizing Remote menu provides remote tool operation, Auto customizing parameters to have highest cycle time and resets. Click , and ◆ Remote The tool and output signal can be operated remotely by click the screen.
Page 66
Instructions manual MD Series & MDC v2 ◆ Auto customizing parameters Simulation & modification window MD tool has the auto speed setting feature against torque setting not to provide any over torque by speed shock. This auto speed is safe speed on the hard joint condition. On the real application, this setting can be changed manually.
Instructions manual MD Series & MDC v2 Remote : Back up / Restore / Power Reset / Factory reset ◆ Backup Parameter save in SD-Card. Save in SD-Card - PARAM folder. Back up file name : yyyymmdd.csv Only one file per day (latest backup erase previous one) ◆...
Instructions manual MD Series & MDC v2 General Settings : Date / Storage / Options To modify Date, Time and backlight brightness , Click , and ◆ Date and time System date and time can be modified. yyyy-mm-dd hh:mm:ss ◆ Storage...
Page 69
Instructions manual MD Series & MDC v2 ◆ Options LCD Brightness Unit Range Initial 1-100 Description Manual LCD backlight brightness adjustment Touch buzzer Unit Range Initial OFF ON Description Touch screen sound desactivated or activated Language Unit Range Initial List...
Instructions manual MD Series & MDC v2 General Settings : Barcode & Barcode Step The barcode information can select the Preset or Model by the setting. In order to use barcode scanner, there are some parameters to be selected prior to the barcode setting.
Page 71
Instructions manual MD Series & MDC v2 ◆ Barcode Step setting Only for barcode reading used in model barcode step. Dialog menu Identical to Barcode (refer previous page). Barcode registration # (total 30) – Max 32 characters each -Barcode registration mean model barcode step setting value.
Instructions manual MD Series & MDC v2 General Settings : SD memory card SD memory card specification SD card type Size Format Industrial grade Class 10 Max 32GB FAT32 To use this option, check Setting Options menu (description page 69) System creates the folders of YEAR, MONTH automatically.
Instructions manual MD Series & MDC v2 ** The last scanning data is recorded together with every fastening data Firmware Upgrade 1) Remove the SD card for data saving and use the new SD card for firmware update only. 2) Create the folder “ Update “...
Instructions manual MD Series & MDC v2 Torque calibration and compensation ◆ Torque calibration : It is the master calibration for whole torque range of the tool, saved in the tool memory. The F/R switch should be at Reverse position before writing the new value.
Page 75
Instructions manual MD Series & MDC v2 ◆ Torque compensation : Individual torque tuning on each preset. Saved in the controller Torque compensation can be used when : The reading on the torque meter is variable according to the fastening condition on each preset, and it should be decreased or increased together on other presets, the torque compensation is useful in parameter setting of each preset.
Instructions manual MD Series & MDC v2 Error code System error Code Error message Description How to reset Reset and retry booting. If When the power of controller is ON, the failed, repair is required AD offset error current offset is out of range.
Instructions manual MD Series & MDC v2 Fastening error by the pattern setting Code Error message Description How to reset Run time limit (Forward) Over time limit on A260 Resetting A260 value Run time limit (Reverse) Over time limit on A261...
Instructions manual MD Series & MDC v2 Web Server - Web server software is added in the MDC controller - Web surfing program of Chrome or Firefox is more recommended. - Access to the IP address of the MDC controller via the web browser on your PC.
Instructions manual MD Series & MDC v2 Parameter details and factory setting Firmware version v2.01.0 or later - LCDv1.01.7 or later Factory Preset # Parameter Address setting TC/AM_AC/TM Torque Auto Torque min/max (%) Target angle(degree) Min angle(degree) Max angle(degree) Snug torque...
Page 80
Instructions manual MD Series & MDC v2 Factory Preset # Parameter Address setting Soft start(1-300ms) Seating point (%) 10-90 Auto Torque rising rate(ms) 50-200 Ramp up speed(rpm) 20-80% of max Auto Torque compensation (%) 90-110 TC/AM_AC/TM Torque Auto Torque min/max (%)
Page 81
Instructions manual MD Series & MDC v2 Factory Preset # Parameter Address setting Soft start(1-300ms) Seating point (%) 10-90 Auto Torque rising rate(ms) 50-200 Ramp up speed(rpm) 20-80% of max Auto Torque compensation (%) 90-110 TC/AM_AC/TM Torque Auto Torque min/max (%)
Page 82
Instructions manual MD Series & MDC v2 Factory Preset # Parameter Address setting Soft start(1-300ms) Seating point (%) 10-90 Auto Torque rising rate(ms) 50-200 Ramp up speed(rpm) 20-80% of max Auto Torque compensation (%) 90-110 TC/AM_AC/TM Torque Auto Torque min/max (%)
Page 83
Instructions manual MD Series & MDC v2 Factory Preset # Parameter Address setting Soft start(1-300ms) Seating point (%) 10-90 Auto Torque rising rate(ms) 50-200 Ramp up speed(rpm) 20-80% of max Auto Torque compensation (%) 90-110 TC/AM_AC/TM Torque Auto Torque min/max (%)
Page 84
Instructions manual MD Series & MDC v2 Factory Preset # Parameter Address setting Soft start(1-300ms) Seating point (%) 10-90 Auto Torque rising rate(ms) 50-200 Ramp up speed(rpm) 20-80% of max Auto Torque compensation (%) 90-110 Input #1 Input #2 Input #3...
Page 86
Instructions manual MD Series & MDC v2 Factory Preset # Parameter Address setting MS PG 8 MS PG 9 MS PG 10 MS PG 11 MS PG 12 MS PG 13 MS PG 14 MS PG 15 MS PG 16...
Instructions manual MD Series & MDC v2 Factory Preset # Parameter Address setting Preset # change (Not available on RUN) Data : 1 - 15 for preset #1 - 15 4004 16 for Multi sequence A 17 for Multi sequence B...
Check how to reset the alarm in the error code chapter 10. Caution All repair tasks requiring the box to be opened must be carried out by DOGA or a contractor authorized by DOGA. If, despite reading this manual, you are unable to solve a problem, please contact the DOGA after- sales department.
For any questions about using the device Please contact your technical salesperson My client area on www.doga.fr Go to your client area on www.doga.fr, click “Your contacts”, then select your specific technical salesperson contact depending on the device type. For any questions about repairs Please contact your After-sales department contact.
If you require an on-site intervention, please contact the After-sales department. My client area on www.doga.fr Go to your client area on www.doga.fr, click “Your contacts”, then select your specific After-sales department contact depending on the device type. Our services will organize the intervention.
Collection and recycling scheme In compliance with the French Environmental Code covering professional Waste Electric and Electronic Equipment (WEEE) (art. R543-195 et seq.), DOGA is a member of ECOSYSTEM, an eco-organization approved by public authorities under the conditions defined by art. R564-197.
Need help?
Do you have a question about the MD Series and is the answer not in the manual?
Questions and answers