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DOGA HDC 40i Series Instruction Manual

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INSTRUCTIONS MANUAL

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  • Page 1 HDC Series INSTRUCTIONS MANUAL...
  • Page 2 IMPORTANT The tool delivered with this manual may been modified for specific needs. In that case, please give us the tool code number written on our shipping note or the appoximate to ol delivery date when you will place an order for a new similar tool or for spare parts. In that way, you will be sure to get the required and/or spare part.
  • Page 3 Communication between HDC 40i – HDC 35i and Hi Manager 1/ Plug the Controller to the electric mains 2/ Connect the Air inlet to the compressed Air network using the delivered air filter and air hose 3/ Connect the screwdriver to the controller with the tool cable and turn on the HDC Control 4/ Go through the parameter mode on your controller and modify the following parameters : 4.1 : P61 , Torque unit: Select the required torque unit and click on CHANGE (the parameters are reset to factory default settings)

  • Page 4: Table Of Contents

    Index ■ General & Specific safety rules 1. Products introduction 2. Key features 3. Specification 3.1 Driver 3.2 Manual screwdriver models 3.3 Automation screwdriver models 3.4 Controller (HDC) specification 4. LAY-OUT 4.1 Screwdriver LAY-OUT 4.2 HDC Controller LAY-OUT 4.3 HDC Controller Dimensions 5.
  • Page 5 5.11 25P I/O port configuration 5.11.1 25P I/O configuration (I) - for Sensor 5.11.2 25P I/O configuration (II) - for PLC 5.11.3 25P I/O configuration (III) - for Sensor + PLC 5.11.4 25P Interface schematic - INPUT 5.11.5 25P Interface schematic - OUTPUT 5.11.6 Wiring of the Alarm signal to the Tower Lamp 5.11.7 Error code pin composition on 25P Output 5.12 25PIN I/O Timing Chart...
  • Page 6 Instructions manual / HDC Series 7.2.3 Command 7.2.4 Check sum 7.2.5 Details of Command 8. Auto fastening data output through USB port 9. PC communication software, Hi-Manager 9.1 Software install 9.2 How to use 9.3 Parameter setting on Hi-Manager 9.4 Monitoring on Hi-Manager 1) Screw Count monitoring 2) Real time data monitoring 10.
  • Page 7 Instructions manual / HDC Series ENGLISH GENERAL SAFETY RULES WARNING! Read and understand all instructions. Failure to follow all instructions listed below, may result in electric shock, fire and/or serious personal injury SAVE THIS INSTRUCTIONS 1.1 Work Area Keep your work area clean and well lit. Cluttered benches and dark areas invite accidents.
  • Page 8 Instructions manual / HDC Series personal injury. Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep your hair, clothing, and gloves away from moving parts. Loose clothes, jewelry, or long hair can be caught in moving parts. Avoid accidental starting.
  • Page 9 Instructions manual / HDC Series SPECIFIC SAFETY RULES 2.1 Hold tool by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring or its own cord. Contact with a "live" wire will make exposed metal parts of the tool "live" and shock the operatior. 2.2 Never lubricate aerosol oil on to the electrical part.
  • Page 10 Instructions manual / HDC Series 곉 vitea tout contact corporel avec des surfaces mises 고 la terre (tuyauterie, radiateurs, cuisini 골 res, r 곩 frig 곩 rateurs, etc.). Le riaque de choc 곩 lectrique est plus grand si votre corps est en contact avec la terre. N`exposez pas les outils 곩...
  • Page 11 Instructions manual / HDC Series toute autre facon ad 곩 quate. Le fait de tenir la piece avec la main ou contre votre corps ofite une stabilit 곩 insuffisante et peut amener un d 곩 rapage de l`outil. Ne forcez pas l`outil. Utilisez l`outil appropri 곩 고 la t 곢 che. L`outil correct fonctionne mieux et de facon plus s 곩...
  • Page 12 Instructions manual / HDC Series propre cordon. En cas de contact avec un conducteur sous tension, les pi 골 ces m 곩 talliques 고 d 곩 couvert de l`outil transmettraient un choc 곩 lectrique 고 l`utilisateur 2.2 Never lubricate aerosol oil on to the electrical part. - 11 -...

  • Page 13: Products Introduction

    Instructions manual / HDC Series 1. Product Introduction A driver system consists of screwdriver with built-in BLDC motor, controller which provide and control the DC power and pressed air to the screwdriver. They are connected together with the special cable. 1) Standard packing Air filter Power cable...

  • Page 14: Specification

    Instructions manual / HDC Series 3. Specification 3.1 Screwdriver Item Specification Remark DC40V, 3A max DC35V, 4A max El. Power (HDC-40i) (HDC-35i) Motor Maxon BLDC motor Dimension refer 3.2 screwdriver model Torque range refer 3.2 screwdriver model 0.1 Kgf.cm/scale Speed range refer 3.2 screwdriver model +/- 5% 10 rpm/scale Torque accuracy...

  • Page 15: Manual Screwdriver Models

    Instructions manual / HDC Series 3.2 Manual screwdriver models Torque Speed Weight Model Start Power Controller (Kgf.cm) (rpm) (Kg) HD081 3.0-8.0 1000-1.700 0,44 Lever HD150 5.5-15.5 500-1.700 0,44 Lever HD150P 5.5-15.5 500-1.700 0,44 Push HD220 7.0-22.0 400-1.250 0,44 Lever HD220P 7.0-22.0 400-1.250 0,44...

  • Page 16: Automation Screwdriver Models

    Instructions manual / HDC Series 3.3 Automation screwdriver models Torque Speed Model Power Controller (Kgf.cm) (rpm) HDA150 5.0-15.0 500-1,700 HDA220 7.0-22.0 400-1,250 HDC-40i HDA350 10.0-35.0 300-740 HDA450 10.0-45.0 300-600 ** Add suffix "V" after model name for vacuum pick-up assy option DIMENSION HDA150, HDA220, HDA350, HDA450 - 15 -...

  • Page 17: Controller (Hdc) Specification

    Instructions manual / HDC Series 3.4 Controller (HDC) specification Item Specification Model HDC-40i HDC-35i Input (Electric) AC110VC or AC220V, 50~60Hz Input (air presure) Min 4.5 bar / Max 6 bar Output (Electric) DC40V, 3A DC35V, 4A Fuse AC250V 10A AC250V 15A Dimension / Weight refer the drawing Torque...

  • Page 18: Lay-Out

    Instructions manual / HDC Series 4. LAY-OUT 4.1 Screwdriver LAY-OUT (1) Screwdriver for HDC-40i Error display LED F1 button Preset number UP F2 button P51 "1" (counter) selected : Delet 1 count ( -1 ) P51 "2" (FEEDER) selected : Screw Shooting signal (2) Screwdriver for HDC-35i Error display LED - 17 -...

  • Page 19: Hdc Controller Lay-Out

    Instructions manual / HDC Series 4. LAY-OUT 4.2 HDC Controller LAY-OUT [Front] Display window Control button Connector to Driver [Back] Com port usage selector USB port 25P I/O Interface RS-232C Port Air pressure inlet (Out dia 4mm) Air Filter (Option) - Recommended to be located before the air pressure inlet. - 18 -...

  • Page 20: Hdc Controller Dimensions

    Instructions manual / HDC Series 4.3 HDC controller Dimensions [HDC-40i Controller] unit : mm Bottom These two screws can be removed for mounting Two M3 thread holes for mounting controller Two screws at the side can be removed for extra mounting holes. [Caution] Screw should not go through over 5mm inside Dimension / Weight 97(w) 222(d) 129(h)mm / 2.1Kg...
  • Page 21 Instructions manual / HDC Series [HDC-35i Controller] unit : mm 226.4 57.4 These two screws can be removed for mounting Two M3 thread holes for mounting controller Two screws at the side can be removed for extra mounting holes. [Caution] Screw should not go through over 5mm inside Dimension / Weight 104(w) 226.4(d) 144(h)mm / 2.6Kg - 20 -...

  • Page 22: Operation

    Instructions manual / HDC Series 5. Operation 5.1 Front panel of controller 1) FND Display (5 digit) Torque or Speed display selected Screw Count display selected Torque or Speed Count down Mode (A : Work mode) Mode (C: Count mode) Preset No.

  • Page 23: Key Buttons

    Instructions manual / HDC Series 2) Key buttons MODE button : By pressing the MODE button, it circulate Auto, mode. Auto means operating. Log-in and Parameter Before parameter mode, password required. Log-in Every settings is possible in Parameter mode. Factory setting password :"0"...

  • Page 24: Parameter Number Group

    Instructions manual / HDC Series Enter button It select or save the chosen display RESET button It returns to the previous mode. Also it reset the error 5.2 Parameter number group Number Main contents Description 1- 8 Torque Save the target torque from 1-8 11-18 Rotation speed Save the rotation speed for P1-P8...
  • Page 25 Instructions manual / HDC Series 5.3 Preset number and parameters The preset numbers from 1 to 8 are effected together with parameter 1~8 for torque, parameter 11~18 for speed, parameter 21~28 for max. angle, parameter 31~38 for min . angle, parameter 41~48 for soft start and parameter 51~58 for torque tuning. 1st data 2nd data 3rd data 4th data...

  • Page 26: Torque, Speed & Angle Setting (I) - By Pc Program

    Instructions manual / HDC Series 5.4 Torque, speed & angle setting (I) - by PC program Set torque, speed & angle on the PC program and upload to the HDC controller, then parameters will be set in the HDC controller. Please refer the details to the article 9.

  • Page 27: Torque, Speed & Angle Setting (Ii) - On The Front Panel

    Instructions manual / HDC Series 5.5 Torque, speed and angle setting (II) - on the front panel Log-in is required whenever controller power is OFF and ON for choosing parameter mode. Once log-in with password, it displays Log-IN on mode circulation. Password can be changed on P89.

  • Page 28: Details Of Each Parameter Numbers

    Instructions manual / HDC Series 5.6 Details of each parameter numbers 1) Torque Number Unit Range Initial P1~8 0.1 (Kgf.cm) Each number from P1 to 8 contains the torque value for Preset Description # 1 to 8. The value of parameter 1 is the target torque saved in Preset # 1.
  • Page 29 Instructions manual / HDC Series 3) Rotation Speed Number Unit Range Initial P11~18 1 rpm Each number from parameter 11 to 18 contains the speed value for Preset # 1 to 8. The value of parameter 11 is the target torque saved in Preset #1.
  • Page 30 Instructions manual / HDC Series 4) Max Angle control Number Unit Range Initial P21~28 0.1 turn (36°) 0 ~ 30.0 "0" : No use "0.1~30.0" : Value of rotating turn (angle) Function #1 Angle control stop The driver stops at the set turn(angle) and provide fastening complete OK output signal.
  • Page 31 Instructions manual / HDC Series Number Unit Range Initial P31~38 0.1 turn 0 ~ 30.0 Minimum angle can be set as a threshold point For fastening quality control. "0" : No use "0.1~30.0" : Value of rotating turn (angle) Function #1 No torque up NG after Min. Angle (P78) If the driver stops without torque up after the preset turn, it provide fastening NG output signal with the error code E306.
  • Page 32 Instructions manual / HDC Series 6) Cycle Reset & key button lock on front panel Number Unit Range Initial 0 or 1 Cycle reset is allowed by the Reset key button on the front Description panel " 0 " Disable, "...
  • Page 33 Instructions manual / HDC Series 9) Middle count number setting Number Unit Range Initial 0 ~ 99 When the count number reaches to the Middle count number, count complete signal OUT become ON till the total count is Description completed. Signal types on P70 are ignored on this feature "0"...
  • Page 34 Instructions manual / HDC Series 12) Error display time setting P60 Number Unit Range Initial 0 ~ 10 Error display and reset after the below set time Description "0" : Manual reset by RESET button "1 ~10.0 sec" : Auto reset after set time 13) Torque unit Number Unit...
  • Page 35 Instructions manual / HDC Series 15) Torque compensation Number Unit Range Initial 80 ~ 120 If there is difference between set torque and reading torque on the torque tester, the output torque can be adjusted from -20% ~ +20% This compensation effects to whole range of torque. This torque compensation value is saved in screwdriver itself.
  • Page 36 Instructions manual / HDC Series 17) Beep sound ON/OFF Number Unit Range Initial 0 or 1 The beep sound can be off Description 0 : ON 1 : OFF 18) Time limit for fastening, Loosening and motor stall Number Unit Range Initial P66~68...
  • Page 37 Instructions manual / HDC Series 19) Reverse control Number Unit Range Initial 0 or 1 Reverse rotation control Description 0 : Deactivated 1 : Activated 20) FND Display type Number Unit Range Initial 1 ~ 5 One of 5 types of display can be selected. "1"...
  • Page 38 Instructions manual / HDC Series - 37 -...
  • Page 39 Instructions manual / HDC Series 22) Function of F2 button of screwdriver related with Counter port Number Unit Range Initial 0 ~ 3 It selects the function of F2 button on the screwdriver F2 button 0 : Disable 1 : Cancel last count 2 : Screw feeding signal (through torque-up output 3 : Preset/Model # select by F1(up) &...
  • Page 40 Instructions manual / HDC Series 24) Number of preset # select by F1 & F2 button Number Unit Range Initial 1 ~ 8 The number of selectable preset no. can be set. Description When number 3 is selected on P71, F1 button can select up to preset #3, and F2 button can select down to preset #1 25) Auto sequence of preset # Number...
  • Page 41 Instructions manual / HDC Series 27) Count start(IN) & finish(OUT) signal type Number Unit Range Initial 0 ~ 3 For monitoring and qualifying the number of screws, HDC should receive the count START signal and STOP(Finish) signal in some application. HDC provides the count complete signal out when it reach to the target number.
  • Page 42 Instructions manual / HDC Series 28) Time LIMIT from Count start (P76_"2" selected) Number Unit Range Initial 0.1 sec 0 ~ 999.9 The fastening time limit from Count START for NG judgment. The fastening work should be finished within the set time. Description Otherwise, the work-piece will leave the working area.
  • Page 43 Instructions manual / HDC Series 31) Time setting for SLEEP mode Number Unit Range Initial 1 min 0 ~ 60 If the unit is not used for the set time, the controller turns off the control mode and keep SLEEP mode. With any key or button pressed, it will wake up immediately.
  • Page 44 Instructions manual / HDC Series 34) F1 Button on screwdriver (P84 : HDC-40i only) Number Unit Range Initial 0 ~ 1 ble or disable of the F1 button function of selecting preset # 1 to 8 ( move up in circulation ) "0"...
  • Page 45 Instructions manual / HDC Series 37) Fastening Torque (Converted torque) Tolerance setting Number Unit Range Initial 0 ~ 25 If the converted torque is over than the setting value(%), NG (Er 308) will be displayed Description "0" : No use "±...
  • Page 46 Instructions manual / HDC Series 41) Start signal OFF delay time Number Unit Range Initial 0 ~ 1000 Customer lost the fastening OK output when operator release Description start lever just before torque up, but clutch was activated by inertia. Range : 0 - 1,000 mS factory setting : 10mS 42) Input Pin #19 Sensor signal delay time setting Number...
  • Page 47 Instructions manual / HDC Series 4 4 ) Others ( Not changeable ) Name Range Initial Description Air Regulator 0: No use 1: Use P100-139 Memory area of model data P140-159 Memory area of multi sequence P168 Memory of controller model no P169 Software version The rest parameter numbers are spare or vacant address.

  • Page 48: Error Code

    Instructions manual / HDC Series 5.7 Error code 1) System error code Error Description How to reset The monitored air pressure is less or more Air pressure RESET button. than ±5% of the target over 3 seconds, Motor hall No motor hall sensor signal from the RESET button sensor Open screwdriver...
  • Page 49 Instructions manual / HDC Series 2) Communication error (HDC driver) code Error Description How to reset Parameter Reading failure of the parameter from RESET button reading error the EEP-ROM of the driver Parameter The read parameter is wrong by the RESET button Checksum error checksum routine...
  • Page 50 Instructions manual / HDC Series sensor 5.8 Preset number selecting by The 8 sensor ports on U-2 Interface Box are linked to 8 preset numbers through 25P I/O interface. These ports are designed for sensors to be wired directly. When the sensor 1 is activated, the preset no.1 is selected accordingly.

  • Page 51: Wiring Example Of Check Out Signal Output

    Instructions manual / HDC Series 5.9 Wiring example of check out signal output The pin no.4 (status check out signal) of each sensor port 1 to 8 is useful to check which preset number is selected by the LED, if LED is wired. The LED will require the external or internal DC power source for lighting.
  • Page 52 Instructions manual / HDC Series 25P I/O port 5.10 Preset number selecting by The 25P I/O port is useful interface with the PLC. The PLC can select one of the 8 preset numbers through 3 pins. It can not be used together with the direct sensor port For 25P I/O port, choose "1"...

  • Page 53: Preset # Selecting By Sensor

    Instructions manual / HDC Series 5.11.1 25 PIN I/O configuration ( ) - for Preset # selecting by sensors [ P64 Setting ] " 0 " : Torque selector by Sensor PIN no. Configuration IN / OUT Torque select IN1 Torque select IN2 Torque select IN3 Torque select IN4...
  • Page 54 Instructions manual / HDC Series 5.11.2 25P I/O configuration ( ) - for PLC Remote control I/O for PLC [ P64 Setting ] - " 1 " : PIN no. Configuration IN / OUT Torque select IN1 Torque select IN2 Torque select IN3 START LOCK...
  • Page 55 Instructions manual / HDC Series 5.11.3 25P I/O configuration ( ) - for Torque selector by Sensor (Input) + PLC (Output) [ P64 Setting ] - " 2 " : Combined PIN no. Configuration IN / OUT Torque select IN1 Torque select IN2 Torque select IN3 Torque select IN4...

  • Page 56: Interface Schematic - Input

    Instructions manual / HDC Series 5.11.4 25P Interface schematic - INPUT except HDC controller ④ Start, ⑥ For/Rev Power 24V(+) or Return for screwdriver 0V(-) manual operation. Preset #1 Preset #1 Preset #2 Preset #2 Preset #3 Preset #3 Preset #4 Start Lock Preset #5...

  • Page 57: Interface Schematic - Output

    Instructions manual / HDC Series 5.11.5 25P Interface schematic - OUTPUT Power 24V(+) or Return 0V(-) HDC controller 100mA max Preset #1 Error code 1 Error code 2 Preset #2 Preset #3 Error code 3 Preset #4 Error code 4 Preset #5 For / Rev Torque up...

  • Page 58: Wiring Of The Alarm Signal To The Tower Lamp

    Instructions manual / HDC Series 5.11.6 Wiring of the Alarm signal to the Tower Lamp 25P D-SUB connector 18 - 21 - 24V(+) or (-) 25P D-SUB connector 15VDC Relay 10mA Output COM (-) 24V(-) or (+) 5.11.7 Error code pin composition on 25P Output [P64] "1"...

  • Page 59: Pin I/O Timing Chart

    Instructions manual / HDC Series 5.12 25PIN I/O timing chart 1) Fastening OK Preset no. F/R select (Pin 1~3,6) Run (Pin 4) Run Status(Pin 16) Fastening OK(Pin 25) Torque-Up(Pin 15) Ready(Pin 17) 2) Fastening NG Preset no. and F/R select(Pin 1~3,6) Run (Pin 4) Alarm(Pin 18) Run Status(Pin 16)

  • Page 60: Screw Counter

    Instructions manual / HDC Series 5.13 Built-in Screw Counter (patent) The screw counter has two basic features. Fastening quality verification (OK/NG) Monitoring the number of screws and verification OK/NG It has the additional features as below 4 different type of Count Start and Finish signal (selectable) Real time monitoring by PC program Error code display and monitoring basic data including fastening time, angle 5.13.1 Fastening quality verification (OK/NG)

  • Page 61: Fastening Ng

    Instructions manual / HDC Series E r 3 0 7 2) Fastening NG ( Time lapse ) Error Code Display : Start Torque up internal signal Time lapse NG (option) set time or angle in turn on P31~38 If the driver stops by the torque up internal signal before the set time or angle in turn on P31 ~ 38, it will be NG ( Time lapse ) Even the torque reached to the target, the screw is not fastened enough.
  • Page 62 Instructions manual / HDC Series 5.13.2 Count Start & Stop signal to HDC (parameter P76) For HDC to verify the missing screw, it require two basic signals ; Count start and stop. It will count the number of screw with Start signal, and verify OK as soon as it reach to the target number, or NG with Stop signal when the fastened number of screw is less than the target.
  • Page 63 Instructions manual / HDC Series One Long lasting pulse type signal (select "1" on P76 ) It starts counting the screw number from the ON signal edge and keep counting on ON status. If the number reaches to the target on ON status, it provide the Count complete OK out signal.
  • Page 64 Instructions manual / HDC Series One Pulse type signal ( select "2" on P76 ) It starts counting number of screw on receipt of pulse signal. There is no Count Stop signal. When the counting reach to the target, it will provide the count complete OK output signal.
  • Page 65 Instructions manual / HDC Series Two pulse type signal ( select "3" on P76 ) As shown the picture below, there are two pulse type signals. The left one is for Count Start and the right one is for Count stop signal. The right one detects work piece moving out of work area for verifying NG.

  • Page 66: Wiring Of Count Start & Stop

    Instructions manual / HDC Series 5.13.3 Wiring of Count Start & Stop 1) Count Start & Stop signal through U-2 Interface Box U-2 Interface Box is very useful to connect sensors or switches for selecting preset #. 25P I/O Cable (M-M), 1.8m 25P I/O HDC-40i / HDC-35i Power...
  • Page 67 Instructions manual / HDC Series 2) Direct wiring to 25P I/O interface port SENSOR ( NPN type ) SENSOR ( PNP type ) Switch - 66 -...

  • Page 68: Operation Of Screw Counter On Hdc

    Instructions manual / HDC Series 5.13.4 Operation of Screw counter on HDC The screw counter function of HDC controller can be used as a single fastening quality monitoring device. Parameter setting for single parameter no. Setting select "1", COUNTER optional Key in the maximum turn on P21 to 28 for fastening OK of Preset no.

  • Page 69: Operation Of Model Selecting

    Instructions manual / HDC Series 5.13.5 Operation of Model selecting When model select feature is enabled on P75 (model select), total 20 preset numbers can be programmed to be selected in sequence on the model #. Total 8 models can be programmed in the HDC v2.1. The selecting models can be changed only through the remote interface I/O.

  • Page 70: Fnd Display For Counter Mode

    Instructions manual / HDC Series 5.13.6 FND Display for Counter mode ( select "3" on P69 ) Remain screw number Counter mode Total screw number set Error display 5.13. 7 FND Display for Model selecting Remain screw number Auto sequence Preset # Model # Error display...

  • Page 71: Usb Communication

    Instructions manual / HDC Series 6. USB communication HDC controller has built-in RS232-USB converter. It has the USB com port which is converted from basic RS-232C protocol communication. To use USB com port, select "USB" on P39. 6.1 port and Cable USB COM cable [A-B] type 1.8M (code PELZ943) 6.2 USB Driver install Before driver install, disconnect the cable.

  • Page 72: Rs-232C Communication

    Instructions manual / HDC Series 7. RS-232C communication (Option) The HDC controller has one RS-232C communication port. Operator should choose one of communication port between USB or RS-232C on P59 These two communication port can not be used together at same time. 7.1 Connection 1) Select RS232 on P59 com port selecting.

  • Page 73: Protocol

    Instructions manual / HDC Series 7.2 Protocol 7.2.1 Protocol frame 1byte 1byte 0 ~ n byte 1byte 1byte Data Check sum range Parity check range - Baud rate : 38400 BPS - Data bit : 8bit - Parity : None - Stop Bits : 1 7.2.2 Communication control letter Name...
  • Page 74 Instructions manual / HDC Series - 73 -...
  • Page 75 Instructions manual / HDC Series T1 < 500 msec T1 > 1 sec time out 2) Parameter data request and response Request BCC ETX Response BCC ETX 1 : Parameter no. / ex) key in "001" which means the parameter no P1 2 : Torque value of preset #1 in 4 digits ( 0000 - 9999 )
  • Page 76 Instructions manual / HDC Series 3) Save parameter data Parameter # Data Transmit BCC ETX 1 : Parameter no. / ex) key in "001" which means the parameter no P1 2 : Torque value of preset #1 in 4 digits ( 0000 - 9999 ) Example) key in "00150"...
  • Page 77 Instructions manual / HDC Series 5) Screwdriver information data request and response Request BCC ETX Response BCC ETX 1 : Parameter no. / ex) key in "001" which means driver parameter no.1 2 : Version value in 4 digits ( 0000 - 9999 ) Example) "00009"...
  • Page 78 Instructions manual / HDC Series - 77 -...

  • Page 79: Check Sum

    Instructions manual / HDC Series 8. Auto fastening data output through USB port (P86) Check mark on Enable on P86 ( auto fastening data output ), then every fastening data will be out at every event through RS-232 without data request command. The output data consist of 13 fastening information as below 11 12 16 17...

  • Page 80: Pc Communication Software, Hi-Manager

    Instructions manual / HDC Series 9. PC communication software, Hi-Manager (for MS Windows) With free PC communication software, Hi-Manager, it is easy to set the parameters including torque, speed, fastening monitoring and quality control. For changing parameters of controller by PC software, it require Log-in password. For the manager Log-in password of Hi-Manager software, please contact to the distributor or service center.
  • Page 81 Instructions manual / HDC Series If you can find Controller and Driver Information on the opening page as below, the communication is successful. - 80 -...
  • Page 82 Instructions manual / HDC Series 9.3 Parameter setting on Hi-Manager 1) Fastening Setting ( HDC Setting --> ) V2.57.0 E Select the torque unit before setting other parameters. Otherwise all parameters changed to the factory setting after change of torque unit. - Change or select parameters, and Click "...
  • Page 83 Instructions manual / HDC Series 2) Controller Setting ( HDC Setting --> ) V2.57.0 E ** refer to 5.6 Details of each parameter numbers 3) Screw Count Setting ( HDC Setting --> ) V2.57.0 E - 82 -...
  • Page 84 Instructions manual / HDC Series V2.57.0 E 4) Multi Sequence Setting ( HDC Setting --> ) ** Mode A, B comes after preset # 8 with displaying of mA, mB. Explanation details of JUMP, COUNT VALUE=A, SUB IF(A) command Example multi sequence program - 83 -...
  • Page 85 Instructions manual / HDC Series The above multi sequence shows 10 times repeat of steps from 2 to step 7, and finish cycle completely. - Count value = A Count number of step selected or operated - Sub if (A) If the counted number A (on step 1), is not 10, go to the next step (8) If the counted number A (on step 1), go the 2nd next step (9).
  • Page 86 Instructions manual / HDC Series V2.57.0 E ** refer to 5.6 Details of each parameter numbers - 85 -...
  • Page 87 Instructions manual / HDC Series 6) Model selecting V2.57.0 E Total 20 screws can be fastened by the sequence on each 8 models. For sequence fastening, select Enable on P74 and P75. - 86 -...

  • Page 88: Monitoring On Hi-Manager

    Instructions manual / HDC Series 9.4 Monitoring on Hi-Manager 1) Screw Count monitoring ( Monitoring --> ) V2.57.0 E Total 9 screw count program can be saved on the Hi-Manager. Choose one of 9 program, and Select one program - 87 -...

  • Page 89: Real Time Data Monitoring

    Instructions manual / HDC Series 2) Real Time Data monitoring ( Monitoring --> ) V2.57.0 E Data are saved on PC with csv format - 88 -...

  • Page 90: Trouble Shooting

    Instructions manual / HDC Series 10. Trouble shooting (Error code details on page 36,37) Error Trouble shooting code Failure of air pressure The output air pressure is out of ±5% of tolerance against the target by no input air pressure or leakage in air line. The error is reset by pressing RESET button.
  • Page 91 Instructions manual / HDC Series Error Trouble shooting code Driver data error The driver data on EEP-ROM of the driver is not verified. Keep the controller power off when the driver connect to the controller. The ROM data might be lost. Initial communication failure The controller failed to communicate with the connected driver when it turned on.
  • Page 92 Instructions manual / HDC Series - 91 -...
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  • Page 94 Instructions manual / HDC Series - 93 -...
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