Harken R27 Instruction Manual

Harken R27 Instruction Manual

Industrial access rail
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R27 Trolleys
Instruction Manual
Translation of the
original instructions
Read the manual carefully before using the equipment.
Rev. 00 FT
UR27T
13-11-2019

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Summary of Contents for Harken R27

  • Page 1 R27 Trolleys Instruction Manual Translation of the original instructions Read the manual carefully before using the equipment. Rev. 00 FT UR27T 13-11-2019...
  • Page 3: Table Of Contents

    Contents About this manual page Safety info page R27 Trolley page Components page Prerequisites and limitations page page page Inspection before each use Connections to trolley page Connection requirements page Loading trolley assembly on rail page Operating pinstop page Using trolley without pinstop...
  • Page 4: About This Manual

    This instruction manual is an integral part of the product, and it supplies all the necessary information for its correct safe use and maintenance. If you don’t understand some of the instructions, please contact Harken’s authorized dealer. Harken shall not be liable for damages, injuries or death caused by a non-compliance to the safety and other instructions contained in this manual.
  • Page 5: Safety Info

    Harken R27 Trolley is designed to protect against the fall from a height risk. • Harken R27 Trolley must be used by specialized personnel or expert users on PPE (Personal Protective Equipment), specifically trained on the use of this product.
  • Page 6: R27 Trolley

    INR27.LS) as an adjustable anchorage point for fall arrest and rope access (human suspension). The R27 trolley and components constitutes the Harken Access Rail system. The trolleys are EU certified for the EN 795:2012 Type B. Lightweight trolleys are constructed of strong, one-piece solid aluminium. The adjustable pinstop allows trolleys to be moved along the rail and locked into a new location.
  • Page 7 Available standard in clear-anodized. A wide range of optional specialty colours are available via request/special order. Ask your Harken industrial rep for details. The INR27.LS rail must not be used with the IN10567, IN10567.CLEAR, IN10614, IN10614.CLEAR and IN10615, IN10615.CLEAR trolleys.
  • Page 8: Prerequisites And Limitations

    PREREQUISITES AND LIMITATIONS PREREQUISITES AND LIMITATIONS The R27 trolley and components have been designed to support any accidental operator fall. In order to guarantee its correct operation, and maintain the mechanical integrity in case of fall, each user must wear the Personal Protective Equipment (PPE) recommended by workplace safety regulations.
  • Page 9 The R27 trolley is subject to the following limitations: • The R27 trolley is for the use of one person only and it is a personal issue item. • In normal use, no more than one person can be connected to a single trolley or a two trolley assembly at one time.
  • Page 10 IN9565, IN9565.CLEAR, IN9608 and IN9608.CLEAR Trolleys - Rail must run within 5° of horizontal, but can be mounted at various angles on the horizontal mounting structure. Harken IN9606, IN9606.CLEAR, IN9565, IN9565.CLEAR, IN9608 and IN9608.CLEAR Trolleys have the ability to handle loading at an angle up to 15°...
  • Page 11: Use

    Inspection before each use Always perform inspection before using the trolley. See pargraph “ Preliminary and periodical checks” Connections to trolley • The single trolley (IN9565, IN9565.CLEAR, IN9608, IN9608.CLEAR, IN10614, IN10614.CLEAR, IN10615 and IN10615.CLEAR) is used for fall arrest. • The single trolley (IN9565, IN9565.CLEAR, IN9608, IN9608.CLEAR, IN10614, IN10614.CLEAR, IN10615 and IN10615.CLEAR) is also designed for...
  • Page 12: Connection Requirements

    Trolley with missing balls may come off rail resulting in a fall, severe injury or death. Contact an official Harken R27 Trolley inspector or the nearest official Harken Service Center to restore the correct functionality of the product.
  • Page 13: Operating Pinstop

    Operating pinstop Rotate the lever upwards to disengage the pinstop. To lock it out continue rotating until the lever Secure is on it's back. Trolley will roll freely. To secure trolley, position pinstop over rail hole and rotate lever so pin drops into hole. Lock out WARNING! When using the trolley with pinstop on a...
  • Page 14: After A Fall Replacing Equipment

    WARNING! Any trolley wich has been subjected to the forces of arresting a fall must be immediately withdrawn from use and not used again until confirmed in writing by and authorized Harken R27 Inspector that it is accettable for use.
  • Page 15 If damaged, do not use. Damaged shackles can indicate that trolley was overloaded. Return complete trolley assembly to one of the authorized Harken Service Centers. Inspect ball bearings Every time that the trolley assembly is removed from rail, make sure each trolley contains all 60 balls.
  • Page 16: Annual Check

    • a fall with consequent stress for the trolley has occurred LIFESPAN The R27 trolley has a lifespan of 30 years from the manufacturing date, in the absence of causes which could determine its decommissioning and on condition that all the periodic inspectopns required and any necessary maintenance are carried out, with recording of their results on the Inspection/Repair history record.
  • Page 17: Packaging, Storage, Transportation

    PACKAGING, STORAGE, TRANSPORTATION Every trolley is supplied by Harken in its original packaging in order to prevent the development of dust and dirt and potential damages. Check the packaging integrity and if it is damaged, before using the trolley proceed with an accurate inspection.
  • Page 18: Maintenance

    Shown below the labeling on the trolley: Operators Read the Product number Serial number max number manual European Standard CE mark Manufacturer Trademark Rail Model identification Notify body number WARRANTY For the warranty, refer to Harken Worldwide Limited Warranty on the website http://www.harkenindustrial.com. ENGLISH 13/11/19...
  • Page 19: Certificate Of Compliance

    One Harken Way N15W24983 Bluemound Road, Pewaukee, Wisconsin 53072 USA Telephone: (262) 691-3320 • Fax: (262) 701-5780 Web: www.harken.com • www.harkenindustrial.com Email: harken@harken.com Authorised EU Representative established in the Community Harken Italy S.p.A. Via Marco Biagi 14, 22070 Limido Comasco (CO), Italy Tel +39.031.3523511 •...
  • Page 20: Records

    It is the responsibility of the user organization to provide the record and to enter onto the record the details required and to store the trolley Inspection report of the mandatory inspection signed by an authorized Harken R27 Inspector. EQUIPMENT RECORD...
  • Page 21 INSPECTION / REPAIR HISTORY Defect notes, repairs Reason for Entry Name and signature Date of next Date carried out and other (Periodic exam or repair) of competent person periodic examination important information 13/11/19 ENGLISH...
  • Page 22 INSPECTION / REPAIR HISTORY Defect notes, repairs Reason for Entry Name and signature Date of next Date carried out and other (Periodic exam or repair) of competent person periodic examination important information ENGLISH 13/11/19...
  • Page 23 INSPECTION / REPAIR HISTORY Defect notes, repairs Reason for Entry Name and signature Date of next Date carried out and other (Periodic exam or repair) of competent person periodic examination important information 13/11/19 ENGLISH...
  • Page 24 Harken Inc. USA One Harken Way N15W24983 Bluemound Road, Pewaukee, Wisconsin 53072 USA Telephone: (262) 691-3320 • Fax: (262) 701-5780 Web: www.harken.com • www.harkenindustrial.com Email: harken@harken.com EU Representative Harken Italy S.p.A. Via Marco Biagi 14, 22070 Limido Comasco (CO), Italy Tel +39.031.3523511 •...

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