EVAPCO ATC-E Rigging And Assembly Instructions

Evaporative condensers and closed circuit coolers

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Assembly Instructions
ATC-E, ATC-ES, ATWB, eco-ATWB and
eco-ATWB-E Evaporative Condensers and
EVAPCO, Inc. — World Headquarters & Research/Development Center
North America
EVAPCO, Inc.
World Headquarters
P.O. Box 1300
Westminster, MD 21158 USA
410-756-2600 p | 410-756-6450 f
marketing@evapco.com
EVAPCO East
5151 Allendale Lane
Taneytown, MD 21787 USA
410-756-2600 p | 410-756-6450 f
marketing@evapco.com
EVAPCO East
Key Building
Taneytown, MD USA
410-756-2600 p
marketing@evapco.com
EVAPCO Midwest
Greenup, IL USA
217-923-3431 p
evapcomw@evapcomw.com
EVAPCO West
Madera, CA USA
559-673-2207 p
contact@evapcowest.com
EVAPCO Iowa
Lake View, IA USA
712-657-3223 p
EVAPCO Iowa
Sales & Engineering
Medford, MN USA
507-446-8005 p
evapcomn@evapcomn.com
EVAPCO Newton
Newton, IL USA
618-783-3433 p
evapcomw@evapcomw.com
EVAPCOLD
Greenup, IL USA
217-923-3431 p
evapcomw@evapcomw.com
EVAPCO S
Rigging and
Closed Circuit Coolers
EVAPCO Products are Manufactured Wordwide
P.O. Box 1300 • Westminster, MD 21158 USA
410-756-2600 p • marketing@evapco.com • evapco.com
EVAPCO-BLCT Dry Cooling, Inc.
Bridgewater, NJ 08807 USA
908-379-2665 p
info@evapco-blct.com
EVAPCO-BLCT Dry Cooling, Inc.
Littleton, CO 80127 USA
908-379-2665 p
info@evapco-blct.com
EVAPCO Power México S. de R.L. de C.V.
Calle Iglesia No. 2, Torre E
Tizapan San Ángel, Del. Álvaro Obregón
Ciudad de México, D.F. México 01090
+52 (55) 8421-9260 p
info@evapco-blct.com
Refrigeration Vessels & Systems Corporation
A wholly owned subsidiary of EVAPCO, Inc.
Bryan, TX USA
979-778-0095 p
rvs@rvscorp.com
EvapTech, Inc.
A wholly owned subsidiary of EVAPCO, Inc.
Lenexa, KS USA
913-322-5165 p
marketing@evaptech.com
Tower Components, Inc.
A wholly owned subsidiary of EVAPCO, Inc.
Ramseur, NC USA
336-824-2102 p
mail@towercomponentsinc.com
EVAPCO Alcoil, Inc.
A wholly owned subsidiary of EVAPCO, Inc.
York, PA USA
717-347-7500 p
info@alcoil.net
Visit EVAPCO's Website at:
PECIALISTS IN
Europe
EVAPCO Europe BVBA
European Headquarters
Heersterveldweg 19
Industrieterrein Oost
3700 Tongeren, Belgium
(32) 12-395029 p | (32) 12-238527 f
evapco.europe@evapco.be
EVAPCO Europe, S.r.l.
Milan, Italy
(39) 02-939-9041 p
evapcoeurope@evapco.it
EVAPCO Europe, S.r.l.
Sondrio, Italy
EVAPCO Europe GmbH
Meerbusch, Germany
(49) 2159 6956 18 p
info@evapco.de
EVAPCO Air Solutions
A wholly owned subsidiary of EVAPCO, Inc.
Aabybro, Denmark
(45) 9824 4999 p
info@evapco.dk
EVAPCO Air Solutions GmbH
Garbsen, Germany
(49) 5137 93875-0 p
info@evapcoas.de
Evap Egypt Engineering Industries Co.
A licensed manufacturer of EVAPCO, Inc.
Nasr City, Cairo, Egypt
2 02 24022866/2 02 24044997 p
primacool@link.net / shady@primacool.net
EVAPCO Middle East DMCC
Dubai, United Arab Emirates
+971 4 448 7242 p
info@evapco.ae
EVAPCO S.A. (Pty.) Ltd.
A licensed manufacturer of EVAPCO, Inc.
Isando 1600, Republic of South Africa
(27) 11-392-6630 p
evapco@evapco.co.za
evapco.com
H
T
P
EAT
RANSFER
RODUCTS AND
Bulletin ATWB19RIG
Asia/Pacific
EVAPCO Asia/Pacific Headquarters
1159 Luoning Road
Baoshan Industrial Zone
Shanghai 200949, P.R. China
(86) 21-6687-7786 p | (86) 21-6687-7008 f
marketing@evapcochina.com
EVAPCO (Shanghai) Refrigeration Equipment Co., Ltd.
Baoshan Industrial Zone Shanghai, P.R. China
(86) 21-6687-7786 p
marketing@evapcochina.com
Beijing EVAPCO Refrigeration Equipment Co., Ltd.
Huairou District Beijing, P.R. China
010-6166-7238 p
evapcobj@evapcochina.com
EVAPCO Air Cooling Systems (Jiaxing) Company, Ltd.
Building 10, 1133 Taoyuan Road,
Jiaxing, Zhejiang, China
(86) 573 83119379 p
info@evapcoacs.cn
EVAPCO Australia (Pty.) Ltd.
Riverstone NSW 2765, Australia
(61) 2 9627-3322 p
sales@evapco.com.au
EvapTech Asia Pacific Sdn. Bhd
A wholly owned subsidiary of EvapTech, Inc.
Puchong, Selangor, Malaysia
(60-3) 8070-7255 p
marketing-ap@evaptech.com
South America
EVAPCO Brasil
Equipamentos Industriais Ltda.
Al. Vênus, 151 – CEP: 13347-659
Indaiatuba –São Paulo – Brasil
(55+11) 5681-2000 p
vendas@evapco.com.br
Fan Technology Resources
Cruz das Almas – Indaiatuba
São Paulo, Brasil 13308-200
55 (11) 4025-1670 p
fantr@fantr.com
S
ERVICES

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  • Page 1 ATC-E, ATC-ES, ATWB, eco-ATWB and eco-ATWB-E Evaporative Condensers and Closed Circuit Coolers EVAPCO Products are Manufactured Wordwide EVAPCO, Inc. — World Headquarters & Research/Development Center P.O. Box 1300 • Westminster, MD 21158 USA 410-756-2600 p • marketing@evapco.com • evapco.com North America...
  • Page 2: Table Of Contents

    ATC-E, ATC-ES, ATWB, eco-ATWB and eco-ATWB-E Evaporative Condensers and Closed Circuit Coolers Table of Contents Introduction ..................3 Method of Shipment .
  • Page 3: Introduction

    ATC-E, ATC-ES, ATWB, eco-ATWB and eco-ATWB-E Evaporative Condensers and Closed Circuit Coolers Introduction This manual provides instructions and recommendations to safely and correctly install all ATC-E, ATC-ES, ATWB, eco-ATWB and eco- ATWB-E Evaporative Condensers and Closed Circuit Coolers. It is recommended that all the instructions provided in this manual be reviewed in detail prior to rigging and assembly.
  • Page 4: Rigging Basin Section

    ATC-E, ATC-ES, ATWB, eco-ATWB and eco-ATWB-E Evaporative Condensers and Closed Circuit Coolers Rigging Basin Section Lifting devices are located in the upper corners of the basin section for lifting and final positioning purposes as shown in Figures 1a and 1b. The hook of the crane must be a minimum dimension of “H”...
  • Page 5 ATC-E, ATC-ES, ATWB, eco-ATWB and eco-ATWB-E Evaporative Condensers and Closed Circuit Coolers For units on which the flume box ships loose: 1. Rig one of the bottom sections of the multi-cell unit. Bolt to steel support. 2. One face of the flume box is provided with 3/8” (10mm) welded bolts. Clean the mating flume opening on the rigged bottom section and apply a layer of sealer tape on this surface, centered between the hole centers and the outside edge.
  • Page 6 ATC-E, ATC-ES, ATWB, eco-ATWB and eco-ATWB-E Evaporative Condensers and Closed Circuit Coolers FACTORY INSTALLED EQUALIZER FLUME BOX FILLER CAP CHANNEL VERTICAL SPLASH GUARD DRIP CHANNEL VERTICAL SPLASH GUARD FLUME RETAINING CLIP DRIP CHANNEL VERTICAL SPLASH GUARD SIDE PANEL EQUALIZER FLUME BOX SEALER TAPE Figure 3 - Joining Bottom Sections –...
  • Page 7: Equalizer Blank-Off Plate: Multi Cell Units

    ATC-E, ATC-ES, ATWB, eco-ATWB and eco-ATWB-E Evaporative Condensers and Closed Circuit Coolers Equalizer Blank-Off Plate: Multi Cell Units Equalizer blank-off plate(s) are available to isolate the bottom sections for individual cell operation, periodic DRIP CHANNEL VERTICAL cleaning, or maintenance.The optional equalizer blank-off...
  • Page 8: Rigging Coil/Fan Section

    ATC-E, ATC-ES, ATWB, eco-ATWB and eco-ATWB-E Evaporative Condensers and Closed Circuit Coolers Rigging Coil/Fan Section Four lifting ears are provided in the lower corners of most coil/fan sections for lifting into final position. Some 18' (5.5m) long sections and longer will have two additional lifting ears in the middle of the section. (See Figures 6a and 6b.) Use all lifting ears.
  • Page 9: Extended Lifts

    ATC-E, ATC-ES, ATWB, eco-ATWB and eco-ATWB-E Evaporative Condensers and Closed Circuit Coolers Extended Lifts Important: The lifting devices and “U” bolts should be used for final positioning only and for lifting where no danger exists. If they are used for extended lifts, safety slings should be provided under the sections.
  • Page 10 ATC-E, ATC-ES, ATWB, eco-ATWB and eco-ATWB-E Evaporative Condensers and Closed Circuit Coolers Assembly of the Coil/Fan Section to the Basin (Cont.) Use of Drift Pins for Final Positioning Drift pins are tools used to align holes in the flanges of the upper and lower sections of the unit prior to final fastening.
  • Page 11: Containerized Unit Assembly

    ATC-E, ATC-ES, ATWB, eco-ATWB and eco-ATWB-E Evaporative Condensers and Closed Circuit Coolers Containerized Unit Assembly 7' and 14' (2.2m and 4.4m) wide ATWB units are optimized to be transported in export containers for overseas shipment. When these units are required to be shipped in containers, the fan section is loosely bolted to the basin section prior to placing in the container.
  • Page 12 ATC-E, ATC-ES, ATWB, eco-ATWB and eco-ATWB-E Evaporative Condensers and Closed Circuit Coolers Figure 12 shows a 7’ x 9’ unit shipping in a 20’ standard height container. 20’ containers are not available in high cube FAN SECTION configuration, therefore requiring the fan cylinders to ship loose in the basin for assembly in the field.
  • Page 13 ATC-E, ATC-ES, ATWB, eco-ATWB and eco-ATWB-E Evaporative Condensers and Closed Circuit Coolers Figure 14 shows a 7’ x 12’ unit with super low sound fan shipping in a 40’ standard height shipping container. Any containerized unit selected with Super Low Sound Fans will ship in 3 pieces as shown below.
  • Page 14: Assembly Of The Fan Section To The Coil Section (Containerized)

    ATC-E, ATC-ES, ATWB, eco-ATWB and eco-ATWB-E Evaporative Condensers and Closed Circuit Coolers Assembly of the Fan Section to the Coil Section (Containerized) 7' and 14' (2.2m and 4.4m) Wide Models – Fan Section Will Need To Be Mounted to the Coil Section First Four lifting U-Bolts are provided in the top corners of most fan sections for lifting into final position.
  • Page 15: Installing Watertight Partitions & Firewalls

    ATC-E, ATC-ES, ATWB, eco-ATWB and eco-ATWB-E Evaporative Condensers and Closed Circuit Coolers Installing Watertight Partitions & Firewalls In some cases, a multi-cell unit is ordered with watertight partitions to allow for independent cell operation. To correctly assemble the upper sections to the bottom sections, access to the rigging seams in between cells is necessary. To facilitate with this access, the upper watertight partition is shipped loose for installation in the field.
  • Page 16: External Motor Installation - Belt Drive

    ATC-E, ATC-ES, ATWB, eco-ATWB and eco-ATWB-E Evaporative Condensers and Closed Circuit Coolers External Motor Installation – Belt Drive All units narrower than 10’ (3m) wide have their motors installed outside the unit in a shaft up configuration as shown in figures 18a and 18b below.
  • Page 17: Optional Motor & Gear Box Davit Installation

    Optional Motor & Gear Box Davit Installation Motor davits, also known as jib-booms, are offered by EVAPCO as an optional accessory to facilitate removal of the motor, fan assembly or gear box. The assembly consists of a davit and a mounting base that is to be attached to the side of the unit next to the access door, as shown below in Figure 20.
  • Page 18: Sloped Ladder Installation

    ATC-E, ATC-ES, ATWB, eco-ATWB and eco-ATWB-E Evaporative Condensers and Closed Circuit Coolers 1/2” (13mm) BOLT FAN SCREEN FAN SCREEN 1/2” (13mm) FLATWASHER SUPPORT SUPPORT 5/8” (16mm) FLATWASHER FAN SCREEN CYLINDER CYLINDER 5/8” (13mm) LOCKWASHER Figure 22 - Fan Screen Support & Fan Screen installation 1/2”...
  • Page 19 ATC-E, ATC-ES, ATWB, eco-ATWB and eco-ATWB-E Evaporative Condensers and Closed Circuit Coolers Figure 25a - End View of Ladder Assembly Figure 25b - Side View of Ladder Assembly 1. Remove the ladder bracket mounting bolts (a) from the ladder mounting channels (b) on basin and casing sections.
  • Page 20: External Platform And Vertical Ladder Installation

    ATC-E, ATC-ES, ATWB, eco-ATWB and eco-ATWB-E Evaporative Condensers and Closed Circuit Coolers External Platform and Vertical Ladder Installation If your unit is accessorized with an external service platform assembly with a vertical ladder, this equipment is shipped in the basin of your unit.
  • Page 21: Notes

    ATC-E, ATC-ES, ATWB, eco-ATWB and eco-ATWB-E Evaporative Condensers and Closed Circuit Coolers Notes:...
  • Page 22 ATC-E, ATC-ES, ATWB, eco-ATWB and eco-ATWB-E Evaporative Condensers and Closed Circuit Coolers Notes:...
  • Page 23 ATC-E, ATC-ES, ATWB, eco-ATWB and eco-ATWB-E Evaporative Condensers and Closed Circuit Coolers Notes:...
  • Page 24 EVAPCO, Inc. • P.O. Box 1300 • Westminster, MD 21158 USA : 410-756-2600 • F : 410-756-6450 • E- : marketing@evapco.com HONE MAIL Printed on recycled paper ©2019 EVAPCO, Inc. using soy-based ink...

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Atc-esAtwbEco-atwbEco-atwb-e

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